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ASTM A903/A903M-99

(Specification)

Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant Inspection

Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant Inspection

SCOPE
1.1 This specification covers acceptance criteria for the surface inspection of steel castings when nondestructively examined by magnetic particle or liquid penetrant inspection.
1.2 This specification is to be used wherever the inquiry, contract, order, or specification states that the acceptance standards for magnetic particle or liquid penetrant inspection shall be in accordance with Specification A903/ A903M.
1.3 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore each system must be used independently of the other. Combining values from the two systems may result in a nonconformance with this specification.

General Information

Status
Historical
Publication Date
09-Apr-1999
ICS
77.140.80 - Iron and steel castings
Technical Committee
A01 - Steel, Stainless Steel and Related Alloys
Drafting Committee
A01.18 - Castings
Current Stage
Ref Project

Relations

Replaced By
ASTM A903/A903M-99(2003) - Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant Inspection
Effective Date
01-Oct-2003
Referred By
ASTM A990/A990M-21 - Standard Specification for Castings, Iron-Nickel-Chromium and Nickel Alloys, Specially Controlled for Pressure-Retaining Parts for Corrosive Service
Effective Date
10-Apr-1999
Referred By
ASTM A957/A957M-21 - Standard Specification for Investment Castings, Steel and Alloy, Common Requirements, for General Industrial Use
Effective Date
10-Apr-1999
Referred By
ASTM A985/A985M-21 - Standard Specification for Steel Investment Castings General Requirements, for Pressure-Containing Parts
Effective Date
10-Apr-1999
Referred By
ASTM A703/A703M-20a - Standard Specification for Steel Castings, General Requirements, for Pressure-Containing Parts
Effective Date
10-Apr-1999

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ASTM A903/A903M-99 - Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant InspectionASTM A903/A903M-99 - Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant Inspection
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ASTM A903/A903M-99 - Standard Specification for Steel Castings, Surface Acceptance Standards, Magnetic Particle and Liquid Penetrant Inspection
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
Designation: A 903/A 903M – 99
Standard Specification for
Steel Castings, Surface Acceptance Standards, Magnetic
Particle and Liquid Penetrant Inspection
This standard is issued under the fixed designationA903/A903M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (ϵ) indicates an editorial change since the last revision or reapproval.
1. Scope 4.1.1 Nondestructive Practice—Practice E 165E 165 for
liquid penetrant inspection or Guide E 709E 709 for magnetic
1.1 This specification covers acceptance criteria for the
particle inspection. Unless a specific technique within a prac-
surface inspection of steel castings when nondestructively
tice is specified, the choice shall be the option of the manu-
examined by magnetic particle or liquid penetrant inspection.
facturer.
1.2 This specification is to be used wherever the inquiry,
4.1.2 Personnel Qualifications.
contract, order, or specification states that the acceptance
4.1.3 Extent of Inspection—The number of castings and the
standards for magnetic particle or liquid penetrant inspection
extent of casting surfaces to be examined.
shall be in accordance with Specification A 903/A 903M.
4.1.4 Acceptance Level—If more than one acceptance level
1.3 The values stated in either inch-pound units or SI units
is specified for different locations, a nondestructive test draw-
are to be regarded separately as standard.Within the text the SI
ing identifying acceptance levels and locations should accom-
units are shown in brackets. The values stated in each system
pany the inquiry and order.
are not exact equivalents; therefore each system must be used
4.1.5 Supplementary Requirements, if any.
independently of the other. Combining values from the two
systems may result in a nonconformance with this specifica-
5. Personnel Qualifications
tion.
5.1 Personnel performing examination shall be qualified in
2. Referenced Documents accordance with an acceptable written procedure as agreed
upon between the purchaser and manufacturer.
2.1 ASTM Standards:
E 165 Test Method for Liquid Penetrant Examination
6. Evaluation of Indications
E 709 Guide for Magnetic Particle Examination
6.1 All relevant indications shall be evaluated in terms of
3. Terminology the acceptance criteria.
6.2 Mechanical discontinuities are indicated by bleed-out of
3.1 Definitions:
the penetrant or retention of the magnetic particle examination
3.1.1 linear indications—an indication whose length is
medium. However, false indications may be produced by
equal to or greater than three times its width shall be classified
localized surface irregularities, metallurgical discontinuities, or
as a linear indication.
magnetic permeability variations. Any indication in excess of
3.1.2 nonlinear indications—an indication whose length is
the acceptance criteria which is believed to be false may be
less than three times its width shall be classified as nonlinear.
reexamined. Surface conditioning may precede reexamination.
3.1.3 relevant indications—relevant indications are indica-
When agreed upon between the manufacturer and purchaser,
tions which result from mechanical discontinuities. Only indi-
the liquid penetrant method may be used to verify the presence
cations whose major dimension exceeds ⁄16 in. [1.6 mm] shall
of surface discontinuities which had been previously indicated
be considered relevant.
by the magnetic particle method.
4. Ordering Information
6.3 Broad areas of fluorescence, pigmentation, or particle
accumulation which may mask indications of discontinuities
4.1 The inquiry and order should indicate the following
are unacceptable, and such areas will be cleaned and reexam-
information:
ined.
This specification is under the jurisdiction of ASTM Committee A-1 on Steel,
7. Acceptance Criteria
Stainless Steel, and RelatedAlloys and is the direct responsibility of Subcommittee
A01.18 on Castings. 7.1 Individual relevant linear and nonlinear indications
Current edition approved Apr. 10, 1999. Published May 1999. Originally
exceeding the specified
...

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This specification covers iron-chromium-nickel-copper corrosion resistance steel castings capable of being strengthened by precipitation hardening heat treatment. The steel shall be made by electric furnace process with or without separate refining such as argon-oxygen decarburization. The steel materials shall also undergo homogenization heat treatment, solution annealing heat treatment, precipitation hardening and shall conform to the required values of temperature and time and cooling treatment. The materials shall conform to the required chemical compositions of carbon, manganese, phosphorus, sulfur, silicon, chromium, nickel, copper, columbium, and nitrogen.
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ABSTRACT
This specification covers steel castings, martensitic stainless steel and alloys steel castings for valves, flanges, fittings, and other pressure-containing parts intended primarily for high-temperature and corrosive service. The grades of steels covered here are: Grade WC1, Grade WC4, Grade WC5, Grade WC6, Grade WC9, Grade WC11, Grade C5, Grade C12, Grade C12A, and Grade CA15. Heat treatment shall consist of normalizing and tempering for Grade C12A and tempering for all other grades. Heat treatments shall be performed after castings have been allowed to cool. Heat and product analyses shall be performed wherein specimens shall conform to required chemical composition of carbon, molybdenum, chromium, nickel, vanadium, manganese, phosphorus, sulfur, silicon, columbium, nitrogen, aluminum, copper, titanium, tungsten, and zirconium. The surface of the casting shall be examined visually and shall be free of adhering sand, scale, cracks and hot tears. Steels shall undergo tension test, and shall conform to the following mechanical requirements: tensile strength, yield strength, elongation, and reduction of area.
SCOPE
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1.2 One grade of martensitic stainless steel and nine grades of ferritic alloy steel are covered. Selection will depend on design and service conditions, mechanical properties, and the high-temperature and corrosion-resistant characteristics (Note 3).
Note 1: Carbon steel castings for pressure-containing parts are covered by Specification A216/A216M. Low alloy quench-and-tempered grades equivalent to Specification A217/A217M grades may be found in both Specifications A352/A352M and A487/A487M.
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This specification covers standard requirements for iron-chromium-nickel alloy, stainless steel castings intended for particularly severe corrosive applications. Alloys shall be melted by the electric furnace process with or without refining such as argon-oxygen-decarburization. Castings shall be heat treated and shall conform to the required heat treatment conditions. The materials shall conform with the prescribed chemical requirements for carbon, manganese, silicon, phosphorus, sulfur, chromium, nickel, molybdenum, columbium, copper, selenium, tungsten, vanadium, iron, and nitrogen.
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1.1 This specification covers iron-chromium-nickel alloy stainless steel castings intended for particularly severe corrosive applications.  
1.2 This specification requires post-weld heat treatment of all weld repairs affecting surfaces intended to be wetted by the corrosive medium. For applications for which post-weld heat treatment is not considered mandatory for retention of acceptable corrosion resistance, refer to Specification A743/A743M.  
Note 1: For general corrosion-resistant alloy castings, reference should be made to Specification A743/A743M. For general heat-resistant alloy castings, reference should be made to Specification A297/A297M. For nickel-base alloy castings, refer to Specification A494/A494M.  
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.3.1 Within the text, the SI units are shown in brackets.  
1.3.2 Inch-pound units are applicable for material ordered to Specification A744 and SI units for material ordered to Specification A744M.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A297/A297M-21a(Specification)
Standard Specification for Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General Application

ABSTRACT
This specification covers standards for iron-chromium and iron-chromium-nickel alloy castings of general purpose grades (Grades HF, HH, HI, HK, HE, HT, HU, HW, HX, HC, HD, HL, HN, and HN) applicable in heat-resistant services. Alloys shall be produced through electric arc, electric-induction, or other approved processes. Heat-treatment shall be conducted when agreed upon by the manufacturer and purchaser. The material shall conform to carbon, manganese, silicon, phosphorus, sulfur, chromium, nickel, and molybdenum contents. Tensile requirements including tensile strength, yield point, and elongation shall apply when specified in the purchase order. Guidelines for repair by welding are also given.
SCOPE
1.1 This specification covers iron-chromium and iron-chromium-nickel alloy castings for heat-resistant service. The grades covered by this specification are general purpose alloys and no attempt has been made to include heat-resisting alloys used for special production application.  
Note 1: For heat-resisting alloys used for special product application, reference should be made to Specifications A351/A351M, A217/A217M, and A447/A447M.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A216/A216M-21(Specification)
Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service

ABSTRACT
This specification covers carbon steel castings for valves, flanges, fittings, or other pressure-containing parts for high-temperature service and of quality suitable for assembly with other castings or wrought-steel parts by fusion welding. Covered here are three grades of carbon steel (Grades WCA, WCB, and WCC), the selection of which shall depend on the design and service conditions, mechanical properties, and the high temperature characteristics. Castings shall be heat treated and furnished, as appropriate to their design and chemical composition, in the annealed, or normalized, or normalized and tempered conditions after they have been allowed to cool below the transformation range. Furnace temperatures for heat treating shall be effectively controlled by pyrometer. Steel castings shall adhere to chemical composition and tensile property requirements, which include tensile strength, yield strength, elongation, and reduction of area. The surface of castings shall be free of adhering elements such as sand, cracks, hot tears, and other discontinuities, and as such be repair welded when judged appropriate.
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1.1 This specification2 covers carbon steel castings for valves, flanges, fittings, or other pressure-containing parts for high-temperature service and of quality suitable for assembly with other castings or wrought steel parts by fusion welding.  
1.2 Three grades, WCA, WCB, and WCC, are covered in this specification. Selection will depend upon design and service conditions, mechanical properties, and the high-temperature characteristics.  
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1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM A487/A487M-21(Specification)
Standard Specification for Steel Castings Suitable for Pressure Service

ABSTRACT
This specification covers low-alloy steel and martensitic stainless steels in the normalized and tempered, or quenched and tempered conditions, suitable for pressure-containing parts. All castings shall receive the specified heat treatment requirement: austenitizing temperature, medium, quenching cool, and tempering temperature. Preliminary heat treatment and multiple tempering are permitted. Recording-type pyrometers shall be used to control the furnace temperature. The steel shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, silicon, nickel, chromium, molybdenum, vanadium, boron, and copper. Residual elements include: copper, nickel, chromium, tungsten, molybdenum, and vanadium. Tensile properties of the steel shall conform to the requirements for tensile strength, yield strength, elongation, reduction of area, hardness, and maximum thickness. Product analysis tolerance is specified. Repair by welding may be done.
SCOPE
1.1 This specification2 covers low-alloy steels and martensitic stainless steels in the normalized and tempered, or quenched and tempered, condition suitable for pressure-containing parts. The weldability of the classes in this specification varies from readily weldable to weldable only with adequate precautions, and the weldability of each class should be considered prior to assembly by fusion welding.  
1.2 Selection will depend on design, mechanical, and service conditions. Users should note that hardenability of some of the grades mentioned may restrict the maximum size at which the required mechanical properties are obtained.  
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