ASTM A488/A488M-09
(Practice)Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel
Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel
ABSTRACT
This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings by electric arc welding. The materials are categorized as carbon steel, carbon and carbon-manganese steel, low alloy steel, ferritic stainless steel, martensitic stainless steel, low carbon austenitic stainless steel, unstabilized austenitic stainless steel, austenitic stainless steel, duplex austenitic-ferritic stainless steel, precipitation-hardened austenitic stainless steel, nickel base alloy, steel castings, austenitic manganese. The orientation of the welds with respect to the horizontal and vertical planes of reference is classified into four positions, namely, flat, horizontal, vertical, and overhead. Four types of test shall be conducted in the qualification procedures such as tension test, bend test, Charpy impact test and radiographic test. Guided bend test specimens shall be prepared by cutting the test plate or pipe to form specimens of approximately rectangular cross section. Guided bend test specimens are of three types depending on which surface -side bend, face bend, or root bend is on the convex (outer) side of the bent specimen. A welding procedure must be set up as a new procedure and must be requalified when any of the changes in essential variables, inclusive, are made. Changes other than those listed may be made without requalification, provided the procedure is revised to show these changes. All welders and operators welding castings under this practice shall pass the welder qualification test. The welder or operator successfully performing the procedure qualification test is automatically qualified for performance.
SCOPE
1.1 This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings by electric arc welding.
1.1.1 Qualifications of a procedure and either or both the operator or welder under Section IX of the ASME Boiler and Pressure Vessel Code shall automatically qualify the procedure and either or both the operator or welder under this practice. P-number designations in the ASME grouping of base metals for qualification may be different than the category numbers listed in Table 1. Refer to Appendix X1 for a comparison of ASTM category numbers with the corresponding ASME P-Number designations.
1.2 Each manufacturer or contractor is responsible for the welding done by his organization and shall conduct the tests required to qualify his welding procedures, welders, and operators.
1.3 Each manufacturer or contractor shall maintain a record of welding procedure qualification tests (Fig. 1), welder or operator performance qualification tests (Fig. 2), and welding procedure specification (Fig. 3), which shall be made available to the purchaser's representative on request.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.4.1 SI Units—Within the text, the SI units are shown in brackets.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation: A488/A488M – 09
Standard Practice for
Steel Castings, Welding, Qualifications of Procedures and
1
Personnel
This standard is issued under the fixed designationA488/A488M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope* 2. Referenced Documents
2
1.1 This practice covers the qualification of procedures, 2.1 ASTM Standards:
welders, and operators for the fabrication and repair of steel A27/A27M Specification for Steel Castings, Carbon, for
castings by electric arc welding. General Application
1.1.1 Qualifications of a procedure and either or both the A128/A128M Specification for Steel Castings, Austenitic
operator or welder under Section IX of the ASME Boiler and Manganese
PressureVessel Code shall automatically qualify the procedure A148/A148M Specification for Steel Castings, High
and either or both the operator or welder under this practice. Strength, for Structural Purposes
P-number designations in the ASME grouping of base metals A216/A216M Specification for Steel Castings, Carbon,
for qualification may be different than the category numbers Suitable for Fusion Welding, for High-Temperature Ser-
listed in Table 1. Refer to Appendix X1 for a comparison of vice
ASTM category numbers with the corresponding ASME A217/A217M Specification for Steel Castings, Martensitic
P-Number designations. Stainless and Alloy, for Pressure-Containing Parts, Suit-
1.2 Each manufacturer or contractor is responsible for the able for High-Temperature Service
welding done by his organization and shall conduct the tests A351/A351M Specification for Castings, Austenitic, for
required to qualify his welding procedures, welders, and Pressure-Containing Parts
operators. A352/A352M Specification for Steel Castings, Ferritic and
1.3 Each manufacturer or contractor shall maintain a record Martensitic, for Pressure-Containing Parts, Suitable for
of welding procedure qualification tests (Fig. 1), welder or Low-Temperature Service
operator performance qualification tests (Fig. 2), and welding A356/A356M Specification for Steel Castings, Carbon,
procedure specification (Fig. 3), which shall be made available Low Alloy, and Stainless Steel, Heavy-Walled for Steam
to the purchaser’s representative on request. Turbines
1.4 The values stated in either SI units or inch-pound units A370 Test Methods and Definitions for Mechanical Testing
are to be regarded separately as standard. The values stated in of Steel Products
each system may not be exact equivalents; therefore, each A389/A389M Specification for Steel Castings, Alloy, Spe-
system shall be used independently of the other. Combining cially Heat-Treated, for Pressure-Containing Parts, Suit-
values from the two systems may result in non-conformance able for High-Temperature Service
with the standard. A447/A447M Specification for Steel Castings, Chromium-
1.4.1 SI Units—Within the text, the SI units are shown in Nickel-Iron Alloy (25-12 Class), for High-Temperature
brackets.
Service
1.5 This standard does not purport to address all of the A487/A487M Specification for Steel Castings Suitable for
safety concerns, if any, associated with its use. It is the Pressure Service
responsibility of the user of this standard to establish appro- A494/A494M Specification for Castings, Nickel and Nickel
priate safety and health practices and determine the applica- Alloy
bility of regulatory limitations prior to use. A732/A732M Specification for Castings, Investment, Car-
bon and Low Alloy Steel for General Application, and
Cobalt Alloy for High Strength at Elevated Temperatures
1
This practice is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and RelatedAlloys and is the direct responsibility of Subcommittee
A01.18 on Castings.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved Nov. 1, 2009. Published December 2009. Originally
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1963. Last previous edition approved in 2007 as A488/A488M – 07.
Standards volume information, refer to the standard’s Document Summary page on
DOI: 10.1520/A0488_A0488M-09.
the ASTM website.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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A488/A488M – 09
TABLE 1 Categories of Base Materials
Category
Material Description ASTM Specification Grades
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:A488/A488M–07 Designation: A488/A488M – 09
Standard Practice for
Steel Castings, Welding, Qualifications of Procedures and
1
Personnel
This standard is issued under the fixed designationA488/A488M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope*
1.1 This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings
by electric arc welding.
1.1.1 Qualifications of a procedure and either or both the operator or welder under Section IX of theASME Boiler and Pressure
Vessel Code shall automatically qualify the procedure and either or both the operator or welder under this practice. P-number
designations in theASME grouping of base metals for qualification may be different than the category numbers listed in Table 1.
Refer to Appendix X1 for a comparison of ASTM category numbers with the corresponding ASME P-Number designations.
1.2 Each manufacturer or contractor is responsible for the welding done by his organization and shall conduct the tests required
to qualify his welding procedures, welders, and operators.
1.3 Each manufacturer or contractor shall maintain a record of welding procedure qualification tests (Fig. 1), welder or operator
performance qualification tests (Fig. 2), and welding procedure specification (Fig. 3), which shall be made available to the
purchaser’s representative on request.
1.4The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units
are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used
independently of the other. Combining values from the two systems may result in nonconformance with this practice.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.4.1 SI Units—Within the text, the SI units are shown in brackets.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
A27/A27M Specification for Steel Castings, Carbon, for General Application
A128/A128M Specification for Steel Castings, Austenitic Manganese
A148/A148M Specification for Steel Castings, High Strength, for Structural Purposes
A216/A216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service
A217/A217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts, Suitable for
High-Temperature Service
A351/A351M Specification for Castings, Austenitic, for Pressure-Containing Parts
A352/A352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-
Temperature Service
A356/A356M Specification for Steel Castings, Carbon, Low Alloy, and Stainless Steel, Heavy-Walled for Steam Turbines
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
1
This practice is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.18
on Castings.
Current edition approved MayNov. 1, 2007.2009. Published May 2007.December 2009. Originally approved in 1963. Last previous edition approved in 20062007 as
A488/A488M – 067. DOI: 10.1520/A0488_A0488M-079.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
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