ASTM A649/A649M-08

Standard Specification for Forged Steel Rolls Used for Corrugating Paper Machinery

SCOPE
1.1 This specification covers two kinds of rolls used in machinery for producing corrugated paperboard. Rolls are fabricated of forged bodies and trunnions. The trunnions may be bolted or shrink assembled on one or both ends of the body. A seal weld may be made at the body/trunnion interface. Roll shells are made of carbon/manganese, or low alloy steel as hereinafter described, and are heat treated prior to assembly. Pressure rolls are surface hardened. Provision is made in Supplementary Requirement S1 for the optional surface hardening of corrugating rolls.  
1.2 Corrugating and pressure rolls made to this specification shall not exceed 30 in. [760 mm] in inside diameter. The wall thickness of the roll body shall not be less than 1/12 of the inside diameter or 1 in. [25 mm], whichever is greater, but shall not exceed 4 in. [100 mm]. The wall thickness of the corrugating roll is measured at the bottom of the corrugations in the location of the trunnion fit. The maximum design temperature (MDT) of the roll is 600°F [315°C] and the maximum allowable working pressure (MAWP) is 250 psi [1.7 MPa]. The minimum design temperature shall be 40°F [4°C] for roll wall thicknesses up to 3 in. [75 mm]. For roll wall thicknesses over 3 in. [75 mm] to 4 in. [100 mm], the minimum design temperature shall be 120°F [50°C]. The maximum stresses on the roll bodies from the combined internal and external loading are limited to 18 750 psi [129 MPa] for the Class 2 pressure roll bodies, and 20 000 psi [138 MPa] for Class 1A, 1B, or 5 pressure or corrugating roll bodies in Grades 1 or 2. For the trunnions, the maximum stresses from the combined internal and external loading are limited to 15 000 psi [103.4 MPa] for Classes 3 or 4, or 20 000 psi [138 MPa] for Classes 1A, 1B, or 5 in Grade 2 only. The Grade 1 strength level is not permissible for trunnions.
1.3 Referring to Table 1, material to Classes 1A, 1B, or 5 shall be used for the manufacture of corrugating or pressure roll shells, and Class 2 shall be used only for pressure roll shells. Trunnions shall be made from forgings in Classes 1A, 1B, or 5 in Grade 2 strength level as restricted by Footnote B in Table 2 or in forgings in either Class 3 or 4.  
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound units.
1.6 Except as specifically required in this standard, all of the provisions of Specification A 788/A 788M apply.
TABLE 1 Chemical Requirements    
Composition, %
  Class 1A
Class 1B
Class 2
Class 3
Class 4
  Class 5   Carbon 0.45–0.600.40–0.600.55 max 0.35 max0.35 max0.50–0.60 Manganese0.55–1.050.60–0.950.50–0.900.40–0.700.60–1.050.90–1.50 Phosphorus0.025 max0.025 max0.025 max 0.025 max0.025 max0.025 max Sulfur 0.025 max0.025 max0.025 max 0.025 max0.025 max0.025 max SiliconA0.15–0.350.15–0.350.15–0.35 max0.15–0.350.15–0.35 max 0.15–0.35 Nickel ...1.55–2.00......... 0.60 max Chromium0.80–1.150.65–0.95... 0.80–1.15...0.30 max Molybdenum0.15–0.500.20–0.45... 0.15–0.25... 0.15 max
A When vacuum carbon deoxidation (VCD) is used the silicon content shall be 0.10 % maximum.
TABLE 2 Tensile Requirements   Class Grade Yield Strength, minATensile Strength, minElongation in 2 in. or 50 mm, %, minReduction of Area, %, min ksi[MPa] ksi[MPa] 1A, 1B or 51130[890] 150[1030]12.030 1A, 1B or 52B 65[450]100[690]14.0 30 2 ...37.5[260]75[515] 20.050.0 3 or 4...30[205] 60[415]22.055
A 0.2 % offset.
B For trunnion application, a maximum tensile strength of 125 ksi [860 MPa] applies for Grade 2 of Classes 1A, 1B, or 5.

General Information

• Status: Historical
• Publication Date: 30-Sep-2008
• ICS: 77.140.10 - Heat-treatable steels
• Technical Committee: A01 - Steel, Stainless Steel and Related Alloys
• Drafting Committee: A01.06 - Steel Forgings and Billets

Relations

• Replaces: ASTM A649/A649M-04 - Standard Specification for Forged Steel Rolls Used for Corrugating Paper Machinery
• Effective Date: 01-Oct-2008
• Replaced By: ASTM A649/A649M-09 - Standard Specification for Forged Steel Rolls Used for Corrugating Paper Machinery
• Effective Date: 15-Feb-2009
• Referred By: ASTM A788/A788M-23 - Standard Specification for Steel Forgings, General Requirements
• Effective Date: 01-Oct-2008

Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: A 649/A 649M – 08
Standard Specification for
1
Forged Steel Rolls Used for Corrugating Paper Machinery
ThisstandardisissuedunderthefixeddesignationA649/A649M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* roll shells, and Class 2 shall be used only for pressure roll
2 shells. Trunnions shall be made from forgings in Classes 1A,
1.1 This specification covers two kinds of rolls used in
1B, or 5 in Grade 2 strength level as restricted by Footnote B
machinery for producing corrugated paperboard. Rolls are
in Table 2 or in forgings in either Class 3 or 4.
fabricated of forged bodies and trunnions. The trunnions may
1.4 The values stated in either SI units or inch-pound units
be bolted or shrink assembled on one or both ends of the body.
are to be regarded separately as standard. The values stated in
A seal weld may be made at the body/trunnion interface. Roll
each system may not be exact equivalents; therefore, each
shells are made of carbon/manganese, or low alloy steel as
system shall be used independently of the other. Combining
hereinafter described, and are heat treated prior to assembly.
values from the two systems may result in non-conformance
Pressure rolls are surface hardened. Provision is made in
with the standard.
Supplementary Requirement S1 for the optional surface hard-
1.5 Unless the order specifies the applicable “M” specifica-
ening of corrugating rolls.
tion designation, the material shall be furnished to the inch-
1.2 Corrugatingandpressurerollsmadetothisspecification
pound units.
shall not exceed 30 in. [760 mm] in inside diameter. The wall
1.6 Exceptasspecificallyrequiredinthisstandard,allofthe
1
thickness of the roll body shall not be less than ⁄12 of the
provisions of Specification A788/A788M apply.
insidediameteror1in.[25mm],whicheverisgreater,butshall
not exceed 4 in. [100 mm]. The wall thickness of the
2. Referenced Documents
corrugating roll is measured at the bottom of the corrugations
3
2.1 ASTM Standards:
in the location of the trunnion fit. The maximum design
A275/A275M Practice for Magnetic Particle Examination
temperature (MDT) of the roll is 600°F [315°C] and the
of Steel Forgings
maximumallowableworkingpressure(MAWP)is250psi[1.7
A370 TestMethodsandDefinitionsforMechanicalTesting
MPa]. The minimum design temperature shall be 40°F [4°C]
of Steel Products
for roll wall thicknesses up to 3 in. [75 mm]. For roll wall
A788/A788M Specification for Steel Forgings, General
thicknessesover3in.[75mm]to4in.[100mm],theminimum
Requirements
design temperature shall be 120°F [50°C]. The maximum
E165 Test Method for Liquid Penetrant Examination
stresses on the roll bodies from the combined internal and
external loading are limited to 18 750 psi [129 MPa] for the
3. Ordering Information
Class 2 pressure roll bodies, and 20 000 psi [138 MPa] for
3.1 Material supplied to this specification shall conform to
Class1A,1B,or5pressureorcorrugatingrollbodiesinGrades
the requirements of Specification A788/A788M, which out-
1 or 2. For the trunnions, the maximum stresses from the
lines additional ordering information, manufacturing require-
combined internal and external loading are limited to 15 000
ments, testing and retesting methods and procedures, marking,
psi [103.4 MPa] for Classes 3 or 4, or 20 000 psi [138 MPa]
certification, product analysis variations and additional supple-
for Classes 1A, 1B, or 5 in Grade 2 only.The Grade 1 strength
mentary requirements.
level is not permissible for trunnions.
3.2 InadditiontotheorderingrequirementsofSpecification
1.3 Referring to Table 1, material to Classes 1A, 1B, or 5
A788/A788M, the purchaser shall include the maximum
shall be used for the manufacture of corrugating or pressure
design temperature (MDT), if lower than 600 °F [315 °C], and
the maximum allowable working pressure (MAWP), if lower
1
This specification is under the jurisdiction ofASTM CommitteeA01 on Steel, than 250 psi [1.7 MPa] as allowed in 1.2 of the Scope.
Stainless Steel and RelatedAlloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
3
Current edition approved Oct. 1, 2008. Published October 2008. Originally For referenced ASTM standards, visit the ASTM website, www.astm.org, or
approved in 1971. Last previous edition approved in 2004 as A649/A649M–04. contact ASTM Customer Service at [e-mail]. For Annual Book of ASTM
2
For ASME Boiler and Pressure Vessel Code applications see related Specifi- Standards volume information, refer to the standard’s Document Summary page on
cation SA-649/SA-649M in Section II of that Code. the ASTM web
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:A649/A649M–04 Designation: A 649/A 649M – 08
Standard Specification for
1
Forged Steel Rolls Used for Corrugating Paper Machinery
ThisstandardisissuedunderthefixeddesignationA649/A649M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
2
1.1 This specification covers two kinds of rolls used in machinery for producing corrugated paperboard. Rolls are fabricated
of forged bodies and trunnions. The trunnions may be bolted or shrink assembled on one or both ends of the body. A seal weld
maybemadeatthebody/trunnioninterface.Rollshellsaremadeofcarbon/manganese,orlowalloysteelashereinafterdescribed,
and are heat treated prior to assembly. Pressure rolls are surface hardened. Provision is made in Supplementary Requirement S1
for the optional surface hardening of corrugating rolls.
1.2 Corrugating and pressure rolls made to this specification shall not exceed 30 in. [760 mm] in inside diameter. The wall
1
thickness of the roll body shall not be less than ⁄12 of the inside diameter or 1 in. [25 mm], whichever is greater, but shall not
exceed 4 in. [100 mm]. The wall thickness of the corrugating roll is measured at the bottom of the corrugations in the location of
the trunnion fit. The maximum design temperature (MDT) of the roll is 600°F [315°C] and the maximum allowable working
pressure (MAWP) is 250 psi [1.7 MPa]. The minimum design temperature shall be 40°F [4°C] for roll wall thicknesses up to 3
in. [75 mm]. For roll wall thicknesses over 3 in. [75 mm] to 4 in. [100 mm], the minimum design temperature shall be 120°F
[50°C]. The maximum stresses on the roll bodies from the combined internal and external loading are limited to 18 750 psi [129
MPa] for the Class 2 pressure roll bodies, and 20 000 psi [138 MPa] for Class 1A, 1B, or 5 pressure or corrugating roll bodies
in Grades 1 or 2. For the trunnions, the maximum stresses from the combined internal and external loading are limited to 15 000
psi [103.4 MPa] for Classes 3 or 4, or 20 000 psi [138 MPa] for Classes 1A, 1B, or 5 in Grade 2 only.The Grade 1 strength level
is not permissible for trunnions.
1.3 ReferringtoTable1,materialtoClasses1A,1B,or5shallbeusedforthemanufactureofcorrugatingorpressurerollshells,
and Class 2 shall be used only for pressure roll shells. Trunnions shall be made from forgings in Classes 1A, 1B, or 5 in Grade
2 strength level as restricted by Footnote B in Table 2 or in forgings in either Class 3 or 4.
1.4The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standards. Within the text
and tables, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system
must be used independent of the other. Combining values from the two systems may result in nonconformance with the
specification.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound
units.
1.6 Except as specifically required in this standard, all of the provisions of Specification A788/A788M apply.
2. Referenced Documents
3
2.1 ASTM Standards:
A275/A275M Test Method Practice for Magnetic Particle Examination of Steel Forgings
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A788788/A788M Specification for Steel Forgings, General Requirements
E165Practice for Liquid Penetrant Examination Test Method for Liquid Penetrant Examination
1
This specification is under the jurisdiction ofASTM CommitteeA01 on Steel, Stainless Steel,Steel and RelatedAlloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
Current edition approved Sept.Oct. 1, 2004.2008. Published October 2004.2008. Originally approved in 1971. Last previous edition approved in 20032004 as
A649/A649M–99 (2003). A649/A649M–04.
2
For ASME Boiler and Pressure Vessel Code applications see related Specification SA-649/SA-649M in Section II of that Code.
3
ForreferencedASTMstandards,visittheASTMwebsite,www.astm.
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:A 649/A 649M–04 Designation: A 649/A 649M – 08
Standard Specification for
1
Forged Steel Rolls Used for Corrugating Paper Machinery
ThisstandardisissuedunderthefixeddesignationA649/A649M;thenumberimmediatelyfollowingthedesignationindicatestheyear
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
2
1.1 This specification covers two kinds of rolls used in machinery for producing corrugated paperboard. Rolls are fabricated
of forged bodies and trunnions. The trunnions may be bolted or shrink assembled on one or both ends of the body. A seal weld
maybemadeatthebody/trunnioninterface.Rollshellsaremadeofcarbon/manganese,orlowalloysteelashereinafterdescribed,
and are heat treated prior to assembly. Pressure rolls are surface hardened. Provision is made in Supplementary Requirement S1
for the optional surface hardening of corrugating rolls.
1.2 Corrugating and pressure rolls made to this specification shall not exceed 30 in. [760 mm] in inside diameter. The wall
1
thickness of the roll body shall not be less than ⁄12 of the inside diameter or 1 in. [25 mm], whichever is greater, but shall not
exceed 4 in. [100 mm]. The wall thickness of the corrugating roll is measured at the bottom of the corrugations in the location of
the trunnion fit. The maximum design temperature (MDT) of the roll is 600°F [315°C] and the maximum allowable working
pressure (MAWP) is 250 psi [1.7 MPa]. The minimum design temperature shall be 40°F [4°C] for roll wall thicknesses up to 3
in. [75 mm]. For roll wall thicknesses over 3 in. [75 mm] to 4 in. [100 mm], the minimum design temperature shall be 120°F
[50°C]. The maximum stresses on the roll bodies from the combined internal and external loading are limited to 18 750 psi [129
MPa] for the Class 2 pressure roll bodies, and 20 000 psi [138 MPa] for Class 1A, 1B, or 5 pressure or corrugating roll bodies
in Grades 1 or 2. For the trunnions, the maximum stresses from the combined internal and external loading are limited to 15 000
psi [103.4 MPa] for Classes 3 or 4, or 20 000 psi [138 MPa] for Classes 1A, 1B, or 5 in Grade 2 only.The Grade 1 strength level
is not permissible for trunnions.
1.3 ReferringtoTable1,materialtoClasses1A,1B,or5shallbeusedforthemanufactureofcorrugatingorpressurerollshells,
and Class 2 shall be used only for pressure roll shells. Trunnions shall be made from forgings in Classes 1A, 1B, or 5 in Grade
2 strength level as restricted by Footnote B in Table 2 or in forgings in either Class 3 or 4.
1.4The values stated in either inch-pound units or SI [metric] units are to be regarded separately as standards. Within the text
and tables, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system
must be used independent of the other. Combining values from the two systems may result in nonconformance with the
specification.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.5 Unless the order specifies the applicable “M” specification designation, the material shall be furnished to the inch-pound
units.
1.6 Except as specifically required in this standard, all of the provisions of Specification A788/A788MA 788A788/A788M
apply.
2. Referenced Documents
3
2.1 ASTM Standards:
A275/A275M Test MethodPractice for Magnetic Particle Examination of Steel Forgings
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A788788/A788M Specification for Steel Forgings, General Requirements
E165 Practice for Liquid Penetrant Examination Practice for Liquid Penetrant Examination for General Industry
1
This specification is under the jurisdiction ofASTM CommitteeA01 on Steel, Stainless Steel,Steel and RelatedAlloys and is the direct responsibility of Subcommittee
A01.06 on Steel Forgings and Billets.
Current edition approved Sept.Oct. 1, 2004.2008. Published October 2004.2008. Originally approved in 1971. Last previous edition approved in 20032004 as A 649/A
649M–99 (2003). A649/A649M–04.
2
For ASME Boiler and Pressure Vessel Code applications see related Specification SA-649/SA-649M in Section II of that Code.
3
ForreferencedASTMst
...