ASTM E2587-14e1
(Practice)Standard Practice for Use of Control Charts in Statistical Process Control
Standard Practice for Use of Control Charts in Statistical Process Control
SIGNIFICANCE AND USE
4.1 This practice describes the use of control charts as a tool for use in statistical process control (SPC). Control charts were developed by Shewhart (2) in the 1920s and are still in wide use today. SPC is a branch of statistical quality control (3, 4), which also encompasses process capability analysis and acceptance sampling inspection. Process capability analysis, as described in Practice E2281, requires the use of SPC in some of its procedures. Acceptance sampling inspection, described in Practices E1994, E2234, and E2762, requires the use of SPC so as to minimize rejection of product.
4.2 Principles of SPC—A process may be defined as a set of interrelated activities that convert inputs into outputs. SPC uses various statistical methodologies to improve the quality of a process by reducing the variability of one or more of its outputs, for example, a quality characteristic of a product or service.
4.2.1 A certain amount of variability will exist in all process outputs regardless of how well the process is designed or maintained. A process operating with only this inherent variability is said to be in a state of statistical control, with its output variability subject only to chance, or common, causes.
4.2.2 Process upsets, said to be due to assignable, or special causes, are manifested by changes in the output level, such as a spike, shift, trend, or by changes in the variability of an output. The control chart is the basic analytical tool in SPC and is used to detect the occurrence of special causes operating on the process.
4.2.3 When the control chart signals the presence of a special cause, other SPC tools, such as flow charts, brainstorming, cause-and-effect diagrams, or Pareto analysis, described in various references (4-8), are used to identify the special cause. Special causes, when identified, are either eliminated or controlled. When special cause variation is eliminated, process variability is reduced to its inherent variability, and co...
SCOPE
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data (characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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´1
Designation: E2587 − 14 AnAmerican National Standard
Standard Practice for
1
Use of Control Charts in Statistical Process Control
This standard is issued under the fixed designation E2587; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1
ε NOTE—Editorial corrections were made to Section 3 in February 2015.
1. Scope E2281 Practice for Process and Measurement Capability
Indices
1.1 This practice provides guidance for the use of control
E2762 Practice for Sampling a Stream of Product by Vari-
charts in statistical process control programs, which improve
ables Indexed by AQL
process quality through reducing variation by identifying and
eliminating the effect of special causes of variation.
3. Terminology
1.2 Control charts are used to continually monitor product
3.1 Definitions:
orprocesscharacteristicstodeterminewhetherornotaprocess
3.1.1 See Terminology E456 for a more extensive listing of
isinastateofstatisticalcontrol.Whenthisstateisattained,the
statistical terms.
process characteristic will, at least approximately, vary within
3.1.2 assignable cause, n—factor that contributes to varia-
certain limits at a given probability.
tion in a process or product output that is feasible to detect and
1.3 This practice applies to variables data (characteristics
identify (see special cause).
measured on a continuous numerical scale) and to attributes
3.1.2.1 Discussion—Many factors will contribute to
data (characteristics measured as percentages, fractions, or
variation, but it may not be feasible (economically or other-
counts of occurrences in a defined interval of time or space).
wise) to identify some of them.
1.4 The system of units for this practice is not specified.
3.1.3 attributes data, n—observed values or test results that
Dimensional quantities in the practice are presented only as
indicate the presence or absence of specific characteristics or
illustrations of calculation methods. The examples are not
counts of occurrences of events in time or space.
binding on products or test methods treated.
3.1.4 average run length (ARL), n—the average number of
1.5 This standard does not purport to address all of the
times that a process will have been sampled and evaluated
safety concerns, if any, associated with its use. It is the
before a shift in process level is signaled.
responsibility of the user of this standard to establish appro-
3.1.4.1 Discussion—A long ARL is desirable for a process
priate safety and health practices and determine the applica-
located at its specified level (so as to minimize calling for
bility of regulatory limitations prior to use.
unneededinvestigationorcorrectiveaction)andashortARLis
2. Referenced Documents desirable for a process shifted to some undesirable level (so
2 that corrective action will be called for promptly).ARLcurves
2.1 ASTM Standards:
are used to describe the relative quickness in detecting level
E456 Terminology Relating to Quality and Statistics
shifts of various control chart systems (see 5.1.4). The average
E1994 Practice for Use of Process Oriented AOQL and
number of units that will have been produced before a shift in
LTPD Sampling Plans
level is signaled may also be of interest from an economic
E2234 Practice for Sampling a Stream of Product by Attri-
standpoint.
butes Indexed by AQL
3.1.5 c chart, n—control chart that monitors the count of
occurrences of an event in a defined increment of time or
1
This practice is under the jurisdiction ofASTM Committee E11 on Quality and
space.
Statistics and is the direct responsibility of Subcommittee E11.30 on Statistical
Quality Control. 3.1.6 center line, n—line on a control chart depicting the
Current edition approved Oct. 1, 2014. Published November 2014. Originally
average level of the statistic being monitored.
approved in 2007. Last previous edition approved in 2012 as E2587 – 12. DOI:
10.1520/E2587-14E01.
3.1.7 chance cause, n—source of inherent random variation
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
in a process which is predictable within statistical limits (see
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
common cause).
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. 3.1.7.1 Discussion—Chance causes may be unidentifiable,
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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E2587 − 14
or may have known origins that are not easily controllable or sumed to be due only to c
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation: E2587 − 14 E2587 − 14 An American National Standard
Standard Practice for
1
Use of Control Charts in Statistical Process Control
This standard is issued under the fixed designation E2587; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1
ε NOTE—Editorial corrections were made to Section 3 in February 2015.
1. Scope
1.1 This practice provides guidance for the use of control charts in statistical process control programs, which improve process
quality through reducing variation by identifying and eliminating the effect of special causes of variation.
1.2 Control charts are used to continually monitor product or process characteristics to determine whether or not a process is
in a state of statistical control. When this state is attained, the process characteristic will, at least approximately, vary within certain
limits at a given probability.
1.3 This practice applies to variables data (characteristics measured on a continuous numerical scale) and to attributes data
(characteristics measured as percentages, fractions, or counts of occurrences in a defined interval of time or space).
1.4 The system of units for this practice is not specified. Dimensional quantities in the practice are presented only as illustrations
of calculation methods. The examples are not binding on products or test methods treated.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
E456 Terminology Relating to Quality and Statistics
E1994 Practice for Use of Process Oriented AOQL and LTPD Sampling Plans
E2234 Practice for Sampling a Stream of Product by Attributes Indexed by AQL
E2281 Practice for Process and Measurement Capability Indices
E2762 Practice for Sampling a Stream of Product by Variables Indexed by AQL
3. Terminology
3.1 Definitions:
3.1.1 See Terminology E456 for a more extensive listing of statistical terms.
3.1.2 assignable cause, n—factor that contributes to variation in a process or product output that is feasible to detect and identify
(see special cause).
1
This practice is under the jurisdiction of ASTM Committee E11 on Quality and Statistics and is the direct responsibility of Subcommittee E11.30 on Statistical Quality
Control.
Current edition approved Oct. 1, 2014. Published November 2014. Originally approved in 2007. lastLast previous edition approved in 2012 as E2587 – 12. DOI:
10.1520/E2587-12.10.1520/E2587-14E01.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3.1.2.1 Discussion—
Many factors will contribute to variation, but it may not be feasible (economically or otherwise) to identify some of them.
3.1.3 attributes data, n—observed values or test results that indicate the presence or absence of specific characteristics or counts
of occurrences of events in time or space.
3.1.4 average run length (ARL), n—the average number of times that a process will have been sampled and evaluated before
a shift in process level is signaled.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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E2587 − 14
3.1.4.1 Discussion—
A long ARL is desirable for a process located at its specified level (so as to minimize calling for unneeded investigation or
corrective action) and a short ARL is desirable for a process shifted to some undesirable level (so that corrective action will be
called for promptly). ARL curves are used to describe the relative quickness in detecting level shifts of various control chart
systems (see 5.1.4). The average number of units that will have been produced before a shift in level is signaled may also be of
interest from an economic standpoint.
3.1.5 c chart, n—control chart that monitors the count of occurrences of an event in a defined increment of time or space.
3.1.6 center line, n—line on a control chart depicti
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