ASTM D7468-22
(Test Method)Standard Test Method for Cummins ISM Test
Standard Test Method for Cummins ISM Test
SIGNIFICANCE AND USE
5.1 This test method was developed to assess the performance of an engine oil to control engine wear and deposits under heavy-duty operating conditions selected to accelerate soot generation, valve train wear, and deposit formation in a turbocharged, aftercooled four-stroke-cycle diesel engine equipped with exhaust gas recirculation hardware.
5.2 This test method can be used for engine oil specification acceptance when all details of this test method are in compliance. Applicable engine oil service categories are included in Specification D4485.
5.3 The design of the engine used in this test method is representative of many, but not all, modern diesel engines. This factor, along with the accelerated operating conditions needs to be considered when extrapolating test results.
SCOPE
1.1 The test method covers a heavy-duty diesel engine test procedure conducted under high soot conditions to evaluate oil performance with regard to valve train wear, top ring wear, sludge deposits, and oil filter plugging in an EGR environment. This test method is commonly referred to as the Cummins ISM Test.2
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—The only exception is where there is no direct SI equivalent such as screw threads, national pipe threads/diameters, tubing sizes, or where there is a sole source of supply equipment specification.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. See Annex A1 for general safety precautions.
1.4 Table of Contents:
Section
Scope
1
Referenced Documents
2
Terminology
3
Summary of Test Method
4
Significance and Use
5
Apparatus
6
Test Engine Configuration
6.1
Test Engine
6.1.1
Oil Heat Exchanger, Adapter Blocks, Block Off Plate
6.1.2
Oil Filter Head Modification
6.1.3
Oil Pan Modification
6.1.4
Engine Control Module (ECM)
6.1.5
Engine Position Sensor
6.1.6
Intake Manifold Temperature Sensor
6.1.7
Barometric Pressure Sensor
6.1.8
Turbocharger Controller
6.1.9
Power Supply Voltage
6.1.10
Air Compressor and Fuel Pump
6.1.11
Engine Block Preparation
6.1.12
Test Stand Configuration
6.2
Engine Mounting
6.2.1
Intake Air System
6.2.2
Aftercooler
6.2.3
Exhaust System
6.2.4
Exhaust Gas Recirculation System
6.2.5
Fuel System
6.2.6
Coolant System
6.2.7
Pressurized Oil Fill System
6.2.8
External Oil System
6.2.9
Crankcase Aspiration
6.2.10
Blowby Rate
6.2.11
System Time Responses
6.3
Oil Sample Containers
6.4
Mass Balance
6.5
Engine and Cleaning Fluids
7
Test Oil
7.1
Test Fuel
7.2
Engine Coolant
7.3
Pentane
7.4
Solvent
7.5
Preparation of Apparatus
8
Cleaning of Parts
8.1
General
8.1.1
Engine Block
8.1.2
Cylinder Head
8.1.3
Rocker Cover and Oil Pan
8.1.4
External Oil System
8.1.5
Crosshead Cleaning and Measurement
8.1.6
Rod Bearing Cleaning and Measurement
8.1.7
Ring Cleaning and Measurement
8.1.8
Injector Adjusting Screw Cleaning and Measurement
8.1.9
Engine Assembly
8.2
General
8.2.1
Parts Reuse and Replacement
8.2.2
Build-Up Oil
8.2.3
Coolant Thermostat
8.2.4
Oil Thermostat
8.2.5
Fuel Injectors
8.2.6
New Parts
8.2.7
Operational Measurements
8.3
Units and Formats
8.3.1
Instrumentation Calibration
8.3.2
Temperatures
8.3.3...
General Information
Relations
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D7468 − 22
Standard Test Method for
1
Cummins ISM Test
This standard is issued under the fixed designation D7468; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
Section
Intake Manifold Temperature Sensor 6.1.7
1.1 The test method covers a heavy-duty diesel engine test
Barometric Pressure Sensor 6.1.8
procedure conducted under high soot conditions to evaluate oil Turbocharger Controller 6.1.9
Power Supply Voltage 6.1.10
performance with regard to valve train wear, top ring wear,
Air Compressor and Fuel Pump 6.1.11
sludgedeposits,andoilfilterplugginginanEGRenvironment.
Engine Block Preparation 6.1.12
Test Stand Configuration 6.2
This test method is commonly referred to as the Cummins ISM
2
Engine Mounting 6.2.1
Test.
Intake Air System 6.2.2
Aftercooler 6.2.3
1.2 The values stated in SI units are to be regarded as
Exhaust System 6.2.4
standard. No other units of measurement are included in this
Exhaust Gas Recirculation System 6.2.5
standard.
Fuel System 6.2.6
Coolant System 6.2.7
1.2.1 Exception—The only exception is where there is no
Pressurized Oil Fill System 6.2.8
direct SI equivalent such as screw threads, national pipe
External Oil System 6.2.9
threads/diameters, tubing sizes, or where there is a sole source
Crankcase Aspiration 6.2.10
Blowby Rate 6.2.11
of supply equipment specification.
System Time Responses 6.3
1.3 This standard does not purport to address all of the Oil Sample Containers 6.4
Mass Balance 6.5
safety concerns, if any, associated with its use. It is the
Engine and Cleaning Fluids 7
responsibility of the user of this standard to establish appro-
Test Oil 7.1
priate safety, health, and environmental practices and deter-
Test Fuel 7.2
Engine Coolant 7.3
mine the applicability of regulatory limitations prior to use.
Pentane 7.4
See Annex A1 for general safety precautions.
Solvent 7.5
1.4 Table of Contents: Preparation of Apparatus 8
Cleaning of Parts 8.1
Section
General 8.1.1
Scope 1
Engine Block 8.1.2
Referenced Documents 2
Cylinder Head 8.1.3
Terminology 3
Rocker Cover and Oil Pan 8.1.4
Summary of Test Method 4
External Oil System 8.1.5
Significance and Use 5
Crosshead Cleaning and Measurement 8.1.6
Apparatus 6
Rod Bearing Cleaning and Measurement 8.1.7
Test Engine Configuration 6.1
Ring Cleaning and Measurement 8.1.8
Test Engine 6.1.1
Injector Adjusting Screw Cleaning and Measurement 8.1.9
Oil Heat Exchanger, Adapter Blocks, Block Off Plate 6.1.2
Engine Assembly 8.2
Oil Filter Head Modification 6.1.3
General 8.2.1
Oil Pan Modification 6.1.4
Parts Reuse and Replacement 8.2.2
Engine Control Module (ECM) 6.1.5
Build-Up Oil 8.2.3
Engine Position Sensor 6.1.6
Coolant Thermostat 8.2.4
Oil Thermostat 8.2.5
Fuel Injectors 8.2.6
New Parts 8.2.7
1
This test method is under the jurisdiction of ASTM Committee D02 on
Operational Measurements 8.3
Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of
Units and Formats 8.3.1
Subcommittee D02.B0 on Automotive Lubricants.
Instrumentation Calibration 8.3.2
Current edition approved July 1, 2022. Published July 2022. Originally approved Temperatures 8.3.3
in 2008. Last previous edition approved in 2021 as D7468 – 21. DOI: 10.1520/ Pressures 8.3.4
Flow Rates 8.3.5
D7468-22.
2
Intake and Exhaust CO Measurement 8.3.6
Until the next revision of this test method, the ASTM Test Monitoring Center 2
Engine/Stand Calibration and Non-Reference Oil Tests 9
will update changes in this test method by means of Information Letters. Informa-
General 9.1
tionlettersmaybeobtainedfromtheASTMTestMonitoringCenter,203Armstrong
New Test Stand 9.2
Drive, Freeport, PA 16229, Attention: Director. This edition incorporates revisions
New Test Stand Calibration 9.2.1
in all information letters through No. 22-1.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
---------------------- Page: 1 ----------------------
D7468 − 22
Section Section
Stand Calibration Period 9.3 Determination of Operational Validity Annex A11
Stand Modification and Calibration Status 9.4 Exhaust CO Sampling Probe Annex A12
2
Test Numbering System 9.5 ISM Merit Rating Calculation Annex A13
General 9.5.1 Appendix
Reference Oil Tests 9.5.2 Typical System Configurations Appendix X1
Non-Reference Oil Tests 9.5.3
1.5 This international standard was developed in accor-
Referen
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D7468 − 21 D7468 − 22
Standard Test Method for
1
Cummins ISM Test
This standard is issued under the fixed designation D7468; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 The test method covers a heavy-duty diesel engine test procedure conducted under high soot conditions to evaluate oil
performance with regard to valve train wear, top ring wear, sludge deposits, and oil filter plugging in an EGR environment. This
2
test method is commonly referred to as the Cummins ISM Test.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.2.1 Exception—The only exception is where there is no direct SI equivalent such as screw threads, national pipe
threads/diameters, tubing sizes, or where there is a sole source of supply equipment specification.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use. See Annex A1 for general safety precautions.
1.4 Table of Contents:
Section
Scope 1
Referenced Documents 2
Terminology 3
Summary of Test Method 4
Significance and Use 5
Apparatus 6
Test Engine Configuration 6.1
Test Engine 6.1.1
Oil Heat Exchanger, Adapter Blocks, Block Off Plate 6.1.2
Oil Filter Head Modification 6.1.3
Oil Pan Modification 6.1.4
Engine Control Module (ECM) 6.1.5
Engine Position Sensor 6.1.6
Intake Manifold Temperature Sensor 6.1.7
Barometric Pressure Sensor 6.1.8
Turbocharger Controller 6.1.9
Power Supply Voltage 6.1.10
Air Compressor and Fuel Pump 6.1.11
Engine Block Preparation 6.1.12
Test Stand Configuration 6.2
1
This test method is under the jurisdiction of ASTM Committee D02 on Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of Subcommittee
D02.B0 on Automotive Lubricants.
Current edition approved July 1, 2021July 1, 2022. Published July 2021July 2022. Originally approved in 2008. Last previous edition approved in 20202021 as D7468
– 20.21. DOI: 10.1520/D7468-21.10.1520/D7468-22.
2
Until the next revision of this test method, the ASTM Test Monitoring Center will update changes in this test method by means of Information Letters. Information letters
may be obtained from the ASTM Test Monitoring Center, 6555 Penn Avenue, Pittsburgh, PA 15206-4489, Attention: Administrator.203 Armstrong Drive, Freeport, PA 16229,
Attention: Director. This edition incorporates revisions in all information letters through No. 21-1.22-1.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
---------------------- Page: 1 ----------------------
D7468 − 22
Section
Engine Mounting 6.2.1
Intake Air System 6.2.2
Aftercooler 6.2.3
Exhaust System 6.2.4
Exhaust Gas Recirculation System 6.2.5
Fuel System 6.2.6
Coolant System 6.2.7
Pressurized Oil Fill System 6.2.8
External Oil System 6.2.9
Crankcase Aspiration 6.2.10
Blowby Rate 6.2.11
System Time Responses 6.3
Oil Sample Containers 6.4
Mass Balance 6.5
Engine and Cleaning Fluids 7
Test Oil 7.1
Test Fuel 7.2
Engine Coolant 7.3
Pentane 7.4
Solvent 7.5
Preparation of Apparatus 8
Cleaning of Parts 8.1
General 8.1.1
Engine Block 8.1.2
Cylinder Head 8.1.3
Rocker Cover and Oil Pan 8.1.4
External Oil System 8.1.5
Crosshead Cleaning and Measurement 8.1.6
Rod Bearing Cleaning and Measurement 8.1.7
Ring Cleaning and Measurement 8.1.8
Injector Adjusting Screw Cleaning and Measurement 8.1.9
Engine Assembly 8.2
General 8.2.1
Parts Reuse and Replacement 8.2.2
Build-Up Oil 8.2.3
Coolant Thermostat 8.2.4
Oil Thermostat 8.2.5
Fuel Injectors 8.2.6
New Parts 8.2.7
Operational Measurements 8.3
Units and Formats 8.3.1
Instrumentation Calibration 8.3.2
Temperatures 8.3.3
Pressures 8.3.4
Flow Rates 8.3.5
Intake and Exhaust CO Measurement 8.3.6
2
Engine/Stand Calibration and Non-Reference Oil Tests 9
General 9.1
New Test Stand 9.2
New Test Stand Calibration 9.2.1
Stand Calibration Period 9.3
Stand Modification and Calibration Status 9.4
Test Numbering System 9.5
General 9.5.1
Reference Oil Tests 9.5.2
Non-Reference Oil
...
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