ASTM D2782-02(2014)e1
(Test Method)Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids (Timken Method)
Standard Test Method for Measurement of Extreme-Pressure Properties of Lubricating Fluids (Timken Method)
SIGNIFICANCE AND USE
5.1 This test method is used widely for the determination of extreme pressure properties for specification purposes. Users are cautioned to carefully consider the precision and bias statements herein when establishing specification limits.
SCOPE
1.1 This test method covers the determination of the load-carrying capacity of lubricating fluids by means of the Timken Extreme Pressure Tester.
Note 1: This test method is suitable for testing fluids having a viscosity of less than about 5000 cSt (5000 mm2/s) at 40 °C. For testing fluids having a higher viscosity, refer to Note 5 in 9.1.
1.2 The values stated in SI units are to be regarded as standard. Because the equipment used in this test method is available only in inch-pound units, SI units are omitted when referring to the equipment and the test specimens.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Specific warning statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 9.9.
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´1
Designation: D2782 − 02 (Reapproved 2014)
Standard Test Method for
Measurement of Extreme-Pressure Properties of Lubricating
Fluids (Timken Method)
This standard is issued under the fixed designation D2782; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—The IP logo and designation were removed and footnote 1 was corrected editorially in July 2016.
1. Scope 3. Terminology
1.1 This test method covers the determination of the load- 3.1 Definitions:
carrying capacity of lubricating fluids by means of theTimken
3.1.1 extreme pressure (EP) additive, n, in a lubricant—a
Extreme Pressure Tester.
substance that minimizes damage to metal surfaces in contact
under high-stress rubbing conditions. D4175
NOTE 1—This test method is suitable for testing fluids having a
viscosity of less than about 5000cSt (5000mm /s) at 40°C. For testing
3.1.2 lubricant, n—any substance interposed between two
fluids having a higher viscosity, refer to Note 5 in 9.1.
surfaces for the purpose of reducing friction or wear between
1.2 The values stated in SI units are to be regarded as
them. G40
standard. Because the equipment used in this test method is
3.1.3 scoring, n, in tribology—a severe form of wear char-
available only in inch-pound units, SI units are omitted when
acterized by the formation of extensive grooves and scratches
referring to the equipment and the test specimens.
in the direction of sliding. G40
1.3 This standard does not purport to address all of the
3.1.4 wear, n—damage to a solid surface generally involv-
safety concerns, if any, associated with its use. It is the
ingprogressivelossofmaterial,duetorelativemotionbetween
responsibility of the user of this standard to establish appro-
that surface and a contacting substance or substances. G40
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use. Specific warning
3.2 Definitions of Terms Specific to This Standard:
statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 9.9.
3.2.1 load-carrying capacity of a lubricant— as determined
by this test method, the maximum load or pressure that can be
2. Referenced Documents
sustained by the lubricant (when used in the given system
underspecificconditions)withoutfailureoftheslidingcontact
2.1 ASTM Standards:
surfaces as evidenced by scoring or seizure or asperity weld-
D2509Test Method for Measurement of Load-Carrying
ing.
Capacity of Lubricating Grease (Timken Method)
D4175Terminology Relating to Petroleum Products, Liquid
3.2.2 OK value, n—as determined by this test method, the
Fuels, and Lubricants
maximummass(weight)addedtotheloadleverweightpan,at
G40Terminology Relating to Wear and Erosion
which no scoring or seizure occurs.
2.2 ASTM Adjuncts:
3.2.3 score value, n—as determined by this test method, the
Photograph of Test Blocks Showing Scars
minimum mass (weight) added to the load lever weight pan, at
which scoring or seizure occurs.
3.2.3.1 Discussion—Whenthelubricantfilmissubstantially
This test method is under the jurisdiction of ASTM Committee D02 on
maintained, a smooth scar is obtained on the test block, but
Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of
when there is a breakdown of the lubricant film, scoring or
Subcommittee D02.L0.11 on Tribological Properties of Industrial Fluids and
Lubricates.
surface failure of the test block takes place, as shown in Figs.
CurrenteditionapprovedMay1,2014.PublishedJuly2014.Originallyapproved
1 and 2. In its simplest and most recognized form, scoring is
in 1969. Last previous edition approved in 2008 as D2782–02(2008). DOI:
characterizedbythefurrowedappearanceofawidescaronthe
10.1520/D2782-02R14E01.
test block and by excessive pick-up of metal on the surface of
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
the test cup. The form of surface failure more usually
Standards volume information, refer to the standard’s Document Summary page on
encountered, however, consists of a comparatively smooth
the ASTM website.
scar, which shows local damage that usually extends beyond
Available from ASTM International Headquarters. Order Adjunct No.
ADJD2509. Original adjunct produced in 1972. the width of the scar. Scratches or striations that occur in an
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
´1
D2782 − 02 (2014)
FIG. 1 Test Blocks Showing Various Types of Scar
6. Apparatus
6.1 Timken Extreme Pressure Tester, described in detail in
Annex A1 and illustrated in Fig. 3.
6.2 Sample Feed Device, for supplying the test specimens
with fluid is described in Annex A1.
6.3 Loading Mechanism, for applying and removing the
load weights without shock at the uniform rate of
0.91kg⁄sto1.36kg⁄s (2lb⁄s to3lb⁄s). A detailed description
is given in Annex A1.
FIG. 2 Scoring
6.4 Microscope, low-power (50× to 60×) having sufficient
clearance under objective to accommodate the test block. It
should be fitted with a filar micrometer so that the scar width
maybemeasuredwithanaccuracyof 60.05mm(60.002in.).
otherwisesmoothscarandthatdonotextendbeyondthewidth
6.5 Timer, graduated in minutes and seconds.
of the scar are not considered as evidence of scoring.
3.2.4 seizure or asperity welding—localized fusion of metal
7. Reagents and Materials
between the rubbing surfaces of the test pieces. Seizure is
7.1 Acetone, reagent grade. (Warning—Extremely flam-
usuallyindicatedbystreaksappearingonthesurfaceofthetest
mable. Harmful when inhaled. See A3.1.)
cup, an increase in friction and wear, or unusual noise and
7.2 Stoddard Solvent or White Spirit, reagent grade.
vibration. Throughout this test method the term seizure is
(Warning—Flammable. See A3.2.)
understood to mean seizure or asperity welding.
4,5
7.3 Test Cup, of carburized steel, having a Rockwell
4. Summary of Test Method
Hardness“C”ScaleNumberof58to62,oraVickersHardness
Number of 653 to 756. The cups have a width of
4.1 The tester is operated with a steel test cup rotating
0.514in. 60.002in., a perimeter of 6.083in. 60.009in., a
against a steel test block. The rotating speed is
diameter of 1.938in.+0.001in.,−0.005in. and a maximum
123.71 m⁄min 6 0.77 m⁄min (405.88 ft⁄min 6 2.54 ft⁄min),
radialrun-outof0.0005in.Theaxialsurfaceroughnessshould
which is equivalent to a spindle speed of 800r⁄min 65r⁄min.
lie between 0.51µm and 0.76µm (20µin. and 30µin.) C.L.A.
Fluid samples are preheated to 37.8 °C 6 2.8 °C
4,6
(100°F 65°F) before starting the test. 7.4 Test Blocks, with test surfaces 0.485in. 60.002in.
wideand0.750in. 60.016in.long,ofcarburizedsteel,having
4.2 Two determinations are made: the minimum load (score
a Rockwell Hardness “C” Scale Number of 58 to 62, or a
value) that will rupture the lubricant film being tested between
Vickers Hardness Number of 653 to 756. Each block is
the rotating cup and the stationary block and cause scoring or
supplied with four ground faces and the surface roughness
seizure; and the maximum load (OK value) at which the
should lie between 0.51µm and 0.76µm (20µin. and 30µin.)
rotating cup will not rupture the lubricant film and cause
C.L.A.
scoring or seizure between the rotating cup and the stationary
block.
The sole source of supply of the apparatus known to the committee at this time
5. Significance and Use
is Falex Corp., 1020 Airpark Dr., Sugar Grove, IL 60554. If you are aware of
alternative suppliers, please provide this information to ASTM International
5.1 This test method is used widely for the determination of
Headquarters.Your comments will receive careful consideration at a meeting of the
extreme pressure properties for specification purposes. Users
responsible technical committee, which you may attend.
are cautioned to carefully consider the precision and bias
Available from Falex Corp., under Part No. F-25061.
statements herein when establishing specification limits. Available from Falex Corp., under Part No. F-25001.
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D2782 − 02 (2014)
FIG. 3 Timken Tester
8. Preparation of Apparatus blockholderandadjusttheleverssothatalltheknifeedgesare
inproperalignment.Exercisespecialcareinplacingthestirrup
8.1 Clean the apparatus with (1) Stoddard solvent or White
of the spring-weight platform assembly (selection of which
Spirit, and (2) acetone and blow dry. (Warning—Extremely
will depend on the loading device) in the groove of the
flammable. Harmful when inhaled. See A3.1.) (Warning—
load-leverarmtoavoidprematureshocktothetestblockwhen
Flammable. See A3.2.) Flush with approximately 1L(1qt) of
the load is applied. To ensure that the test block, test block
the fluid to be tested. Discard the flushing fluid. (Warning—
holder,andleverarmsareproperlyalignedandseated,coatthe
Sinceacetoneishighlyflammable,usetheminimumquantity.)
testblockandtestcupwiththelubricanttobetested,androtate
8.2 Select a new test cup and block, wash with Stoddard
the machine slowly for a few revolutions either by hand or by
solvent or White Spirit (Warning—Flammable. See A3.2.)
suitable control mechanism. When the parts are in alignment,
and dry with a clean soft cloth or paper. Immediately before
the fluid will be wiped off the cup over its entire width.
use rinse the test cup and block with acetone and blow them
NOTE 3—At this point it is recommended that a dial indicator used to
dry. Do not use solvents such as carbon tetrachloride or others
checktheradialrun-outofthecup in situnotexceed0.025mm(0.001in.)
that may inherently possess load-carrying properties which
total indicator movement.
may effect the results.
9. Procedure
NOTE 2—This cleaning may be done in an ultrasonic cleaner.
9.1 Fill the reservoir of the tester to within 76mm (3in.) of
8.3 Assemble the tester carefully (Fig. 4), placing the test
the top (approximately 3L or 3qt) with the fluid to be tested.
cup on the spindle and making certain that it is well seated,
Preheat the fluid to 37.8°C 6 2.8°C (100°F 6 5°F).
drawing it up firmly but avoiding possible distortion from
excessive tightening (Note 3). Place the test block in the test NOTE 4—The fluid may be heated by the use of an immersion heater
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D2782 − 02 (2014)
FIG. 3 (continued)
grease feeder also appears valid but may be difficult because of fluid
leakage.
9.2 Set the discharge valve at full open.Allow the lubricant
to flood the test cup and block. When the sump is about half
filledwiththefluid,startthemotorandrunfor30stobreak-in.
If the equipment used is equipped with acceleration control,
start the motor and increase the spindle speed gradually to
achieve 800r⁄min 6 5r⁄min after 15s. Run for a further 15s
to complete the break-in.
9.3 After a break-in period of 30s, start the timer and apply
at8.9N⁄sto13.3N⁄s(2lbf⁄sto3lbf⁄s),aloadthatislessthan
FIG. 4 Assembly of Tester Showing Test Pieces the expected score load. In the absence of a better estimate, a
starting load of 30lbf is recommended. The load-lever arm,
spring-weightplatformassemblyisnotconsideredapartofthe
located in the tester reservoir or by heating the fluid prior to filling the
applied load. In the event a lower starting load is used, it must
reservoir. If an immersion heater is used, localized overheating must be
be a multiple of 6. Then allow the machine to run at
avoided. This may be done by stirring or by circulating prior to the
assembly of the lever arm.
800r⁄min 65r⁄min for 10min 615s after load application
NOTE 5—Fluids having a viscosity above about 5000cSt (5000mm /s)
is initiated, unless a score is detected before that period.
at 40°C often cannot be tested at the prescribed fluid temperature of
37.8°C 6 2.8°C (100°F 6 5°F) because of inability of the pump to
9.4 If, after the load has been applied, scoring is evident by
recirculate the fluid at this temperature. However, results from limited
vibration or noise, stop the tester at once, turn off the flow of
cooperative tests, covered in Tables A1.1 and A1.2, indicate that the
lubricant, and remove the load. Since the excessive heat
starting fluid temperature could be increased to 65.6°C (150°F) to obtain
developed with deep scoring may alter the surface character-
adequate flow without affecting OK or score values. Testing of such
high-viscosity fluids at room temperature in the Test Method D2509 istics of the entire block, discard the test block. (Warning—
´1
D2782 − 02 (2014)
The machine and test pieces may be hot at this point and care where:
should be exercised in their handling.)
L = mechanical advantage of load-lever arm, 10,
G = load-lever constant (value is stamped on lever arm of
9.5 If no scoring is detected, allow the tester to run for
each tester),
10min 615s from the start of the application of the load.At
X = mass (weight) placed on the weight pan, lb,
theendofthe10min 615speriod,reversetheloadingdevice
X' = mass (weight) placed on the weight pan, kg,
and remove the load from the lever arm. Turn off the motor,
Y = length of test scar ( ⁄2in.),
allowthespindletocometorest,thenturnofftheflowoffluid.
Y' = length of test scar (12.7mm),
Remove the load lever and inspect the condition of the test
Z = average width of test scar, in., and
block surface at 1× magnification. Microscopical observations
Z' = average width of test scar, mm.
shall not be used to define when scoring has occurred. The
10.2 Forconvenience,contact(unit)pressuresinpoundsper
lubricant has failed at the imposed load if the wear scar
square inch are listed in Table X3.1.
indicates any scoring or welding.
11. Report
NOTE 6—A microscope may be used to examine the wear scar for
further information as required in 9.9.
11.1 Report the OK and score values in terms of the mass
9.6 If no score is observed, turn the test block to expose a
(weights)placedontheweightpanhangingfromtheendofthe
newsurfaceofcontactand,withanewtestcup,repeatthetest,
load-lever arm; do not include the mass (weight) of the pan
asin9.5,at10lbfincrementsuntilaloadthatproducesascore
assembly. Report the values in multiples of 5lb above 30lb
is reached.At this point decrease the load by 5lbf for the final
and in multiples of 3lb below 30lb.
determination.
12. Precision and Bias
NOTE 7—Before each test in 9.6 – 9.8 cool the fluid in the reservoir to
12.1 The precision and this test method as determined by
37.8°C 6 2.8°C (100°F 6 5°F), cool the shaft to less than 65.6°C
(150°F), ins
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation: D2782 − 02 (Reapproved 2014) D2782 − 02 (Reapproved 2014)
240/84
Standard Test Method for
Measurement of Extreme-Pressure Properties of Lubricating
Fluids (Timken Method)
This standard is issued under the fixed designation D2782; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—The IP logo and designation were removed and footnote 1 was corrected editorially in July 2016.
1. Scope
1.1 This test method covers the determination of the load-carrying capacity of lubricating fluids by means of the Timken
Extreme Pressure Tester.
NOTE 1—This test method is suitable for testing fluids having a viscosity of less than about 5000 cSt (5000 mm5000 cSt (5000 mm /s) at 40°C.40 °C.
For testing fluids having a higher viscosity, refer to Note 5 in 9.1.
1.2 The values stated in SI units are to be regarded as standard. Because the equipment used in this test method is available only
in inch-pound units, SI units are omitted when referring to the equipment and the test specimens.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use. Specific warning statements are given in 7.1, 7.2, 8.1, 8.2, 9.4, and 9.9.
2. Referenced Documents
2.1 ASTM Standards:
D2509 Test Method for Measurement of Load-Carrying Capacity of Lubricating Grease (Timken Method)
D4175 Terminology Relating to Petroleum Products, Liquid Fuels, and Lubricants
G40 Terminology Relating to Wear and Erosion
This test method is under the jurisdiction of ASTM Committee D02 on Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of Subcommittee
D02.L0.11 on TribiologicalTribological Properties of Industrial Fluids and Lubricates.
Current edition approved May 1, 2014. Published July 2014. Originally approved in 1969. Last previous edition approved in 2008 as D2782 – 02 (2008). DOI:
10.1520/D2782-02R14E01.
This test method was adopted as a joint ASTM-IP Standard.
This test method was prepared under the joint sponsorship of the American Society of Lubrication Engineers. Accepted by STLE January 1969. DOI:
10.1520/D2782-02R14.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
´1
D2782 − 02 (2014)
2.2 ASTM Adjuncts:
Photograph of Test Blocks Showing Scars
3. Terminology
3.1 Definitions:
3.1.1 extreme pressure (EP) additive, n, in a lubricant—a substance that minimizes damage to metal surfaces in contact under
high-stress rubbing conditions. D4175
3.1.2 lubricant, n—any substance interposed between two surfaces for the purpose of reducing friction or wear between them.
G40
3.1.3 scoring, n, in tribology—a severe form of wear characterized by the formation of extensive grooves and scratches in the
direction of sliding. G40
3.1.4 wear, n—damage to a solid surface generally involving progressive loss of material, due to relative motion between that
surface and a contacting substance or substances. G40
3.2 Definitions of Terms Specific to This Standard:
3.2.1 load-carrying capacity of a lubricant— as determined by this test method, the maximum load or pressure that can be
sustained by the lubricant (when used in the given system under specific conditions) without failure of the sliding contact surfaces
as evidenced by scoring or seizure or asperity welding.
3.2.2 OK value, n—as determined by this test method, the maximum mass (weight) added to the load lever weight pan, at which
no scoring or seizure occurs.
3.2.3 score value, n—as determined by this test method, the minimum mass (weight) added to the load lever weight pan, at
which scoring or seizure occurs.
Available from ASTM International Headquarters. Order Adjunct No. ADJD2509. Original adjunct produced in 1972.
3.2.3.1 Discussion—
FIG. 2 Scoring
When the lubricant film is substantially maintained, a smooth scar is obtained on the test block, but when there is a breakdown
of the lubricant film, scoring or surface failure of the test block takes place, as shown in Figs. 1 and 2. In its simplest and most
recognized form, scoring is characterized by the furrowed appearance of a wide scar on the test block and by excessive pick-up
of metal on the surface of the test cup. The form of surface failure more usually encountered, however, consists of a comparatively
smooth scar, which shows local damage that usually extends beyond the width of the scar. Scratches or striations that occur in an
otherwise smooth scar and that do not extend beyond the width of the scar are not considered as evidence of scoring.
FIG. 1 Test Blocks Showing Various Types of Scar
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D2782 − 02 (2014)
3.2.4 seizure or asperity welding—localized fusion of metal between the rubbing surfaces of the test pieces. Seizure is usually
indicated by streaks appearing on the surface of the test cup, an increase in friction and wear, or unusual noise and vibration.
Throughout this test method the term seizure is understood to mean seizure or asperity welding.
4. Summary of Test Method
4.1 The tester is operated with a steel test cup rotating against a steel test block. The rotating speed is 123.71 6 0.77
m123.71 m ⁄min 6 0.77 m ⁄min (405.88 6 2.54(405.88 ft ⁄min 6 2.54 ft ft/min) ⁄min), which is equivalent to a spindle speed of
800 6 5800 r ⁄min 6 5 r rpm. ⁄min. Fluid samples are preheated to 37.8 6 2.8°C (100 6 5°F)37.8 °C 6 2.8 °C (100 °F 6 5 °F)
before starting the test.
4.2 Two determinations are made: the minimum load (score value) that will rupture the lubricant film being tested between the
rotating cup and the stationary block and cause scoring or seizure; and the maximum load (OK value) at which the rotating cup
will not rupture the lubricant film and cause scoring or seizure between the rotating cup and the stationary block.
5. Significance and Use
5.1 This test method is used widely for the determination of extreme pressure properties for specification purposes. Users are
cautioned to carefully consider the precision and bias statements herein when establishing specification limits.
6. Apparatus
6.1 Timken Extreme Pressure Tester, described in detail in Annex A1 and illustrated in Fig. 3.
6.2 Sample Feed Device, for supplying the test specimens with fluid is described in Annex A1.
6.3 Loading Mechanism, for applying and removing the load weights without shock at the uniform rate of
0.91 to 1.36 kg0.91 kg ⁄s to 1.36 kg ⁄s (2(2 lb to 3⁄s to 3 lb lb/s). ⁄s). A detailed description is given in Annex A1.
6.4 Microscope, low-power (50× to 60×) having sufficient clearance under objective to accommodate the test block. It should
be fitted with a filar micrometer so that the scar width may be measured with an accuracy of 60.05 mm (60.002 in.).60.05 mm
(60.002 in.).
6.5 Timer, graduated in minutes and seconds.
7. Reagents and Materials
7.1 Acetone, reagent grade. (Warning—WarningExtremely—Extremely flammable. Harmful when inhaled. See A3.1.)
7.2 Stoddard Solvent or White Spirit, reagent grade. (Warning—WarningFlammable.—Flammable. See A3.2.)
4,5
7.3 Test Cup, of carburized steel, having a Rockwell Hardness “C” Scale Number of 58 to 62, or a Vickers Hardness Number
of 653 to 756. The cups have a width of 0.514 6 0.002 in.,0.514 in. 6 0.002 in., a perimeter of 6.083 6 0.009 in.,
6.083 in. 6 0.009 in., a diameter of 1.938 + 0.001, − 0.005 in.1.938 in. + 0.001 in., − 0.005 in. and a maximum radial run-out of
0.0005 in. The axial surface roughness should lie between 0.510.51 μm and 0.76 μm (20(20 μin. and 30 μin.) C.L.A.
4,6
7.4 Test Blocks, with test surfaces 0.485 6 0.002 in.0.485 in. 6 0.002 in. wide and 0.750 6 0.016 in. 0.750 in. 6 0.016 in.
long, of carburized steel, having a Rockwell Hardness “C” Scale Number of 58 to 62, or a Vickers Hardness Number of 653 to
756. Each block is supplied with four ground faces and the surface roughness should lie between 0.510.51 μm and 0.76 μm
(20(20 μin. and 30 μin.) C.L.A.
8. Preparation of Apparatus
8.1 Clean the apparatus with (1) Stoddard solvent or White Spirit, and (2) acetone and blow dry. (Warning—
WarningExtremely—Extremely flammable. Harmful when inhaled. See A3.1.) (Warning—WarningFlammable. —Flammable.
See A3.2.) Flush with approximately 1 L (1 qt) 1 L (1 qt) of the fluid to be tested. Discard the flushing fluid. (Warning—
WarningSince—Since acetone is highly flammable, use the minimum quantity.)
8.2 Select a new test cup and block, wash with Stoddard solvent or White Spirit (Warning—WarningFlammable.—Flammable.
See A3.2.) and dry with a clean soft cloth or paper. Immediately before use rinse the test cup and block with acetone and blow
them dry. Do not use solvents such as carbon tetrachloride or others that may inherently possess load-carrying properties which
may effect the results.
NOTE 2—This cleaning may be done in an ultrasonic cleaner.
The sole source of supply of the apparatus known to the committee at this time is Falex Corp., 1020 Airpark Dr., Sugar Grove, IL 60554. If you are aware of alternative
suppliers, please provide this information to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical
committee, which you may attend.
Available from Falex Corp., under Part No. F-25061.
Available from Falex Corp., under Part No. F-25001.
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D2782 − 02 (2014)
FIG. 3 Timken Tester
8.3 Assemble the tester carefully (Fig. 4), placing the test cup on the spindle and making certain that it is well seated, drawing
it up firmly but avoiding possible distortion from excessive tightening (Note 3). Place the test block in the test block holder and
adjust the levers so that all the knife edges are in proper alignment. Exercise special care in placing the stirrup of the spring-weight
platform assembly (selection of which will depend on the loading device) in the groove of the load-lever arm to avoid premature
shock to the test block when the load is applied. To ensure that the test block, test block holder, and lever arms are properly aligned
and seated, coat the test block and test cup with the lubricant to be tested, and rotate the machine slowly for a few revolutions either
by hand or by suitable control mechanism. When the parts are in alignment, the fluid will be wiped off the cup over its entire width.
NOTE 3—At this point it is recommended that a dial indicator used to check the radial run-out of the cup in situ not exceed 0.025 mm (0.001 in.)
0.025 mm (0.001 in.) total indicator movement.
9. Procedure
9.1 Fill the reservoir of the tester to within 76 mm (3 in.) 76 mm (3 in.) of the top (approximately 3 L or 3 qt) 3 L or 3 qt) with
the fluid to be tested. Preheat the fluid to 37.837.8 °C 6 2.8°C (1002.8 °C (100 °F 6 5°F).5 °F).
NOTE 4—The fluid may be heated by the use of an immersion heater located in the tester reservoir or by heating the fluid prior to filling the reservoir.
If an immersion heater is used, localized overheating must be avoided. This may be done by stirring or by circulating prior to the assembly of the lever
arm.
NOTE 5—Fluids having a viscosity above about 5000 cSt (5000 mm5000 cSt (5000 mm /s) at 40°C40 °C often cannot be tested at the prescribed fluid
temperature of 37.837.8 °C 6 2.8°C (1002.8 °C (100 °F 6 5°F)5 °F) because of inability of the pump to recirculate the fluid at this temperature. However,
results from limited cooperative tests, covered in Tables A1.1 and A1.2, indicate that the starting fluid temperature could be increased to 65.6°C
(150°F)65.6 °C (150 °F) to obtain adequate flow without affecting OK or score values. Testing of such high-viscosity fluids at room temperature in the
Test Method D2509 grease feeder also appears valid but may be difficult because of fluid leakage.
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FIG. 3 (continued)
FIG. 4 Assembly of Tester Showing Test Pieces
9.2 Set the discharge valve at full open. Allow the lubricant to flood the test cup and block. When the sump is about half filled
with the fluid, start the motor and run for 30 s 30 s to break-in. If the equipment used is equipped with acceleration control, start
the motor and increase the spindle speed gradually to achieve 800800 r ⁄min 6 55 r rpm after 15 s. ⁄min after 15 s. Run for a further
15 s 15 s to complete the break-in.
9.3 After a break-in period of 30 s, 30 s, start the timer and apply at 8.98.9 N ⁄s to 13.313.3 N N/s⁄s (2 lbf (2 ⁄s to 33 lbf lbf/s),
⁄s), a load that is less than the expected score load. In the absence of a better estimate, a starting load of 30 lbf 30 lbf is
recommended. The load-lever arm, spring-weight platform assembly is not considered a part of the applied load. In the event a
lower starting load is used, it must be a multiple of 6. Then allow the machine to run at 800 6 5 rpm800 r ⁄min 6 5 r ⁄min for
10 min 6 15 s after load application is initiated, unless a score is detected before that period.
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9.4 If, after the load has been applied, scoring is evident by vibration or noise, stop the tester at once, turn off the flow of
lubricant, and remove the load. Since the excessive heat developed with deep scoring may alter the surface characteristics of the
entire block, discard the test block. (Warning—WarningThe—The machine and test pieces may be hot at this point and care should
be exercised in their handling.)
9.5 If no scoring is detected, allow the tester to run for 10 min 6 15 s 10 min 6 15 s from the start of the application of the load.
At the end of the 10-min 6 15-s10 min 6 15 s period, reverse the loading device and remove the load from the lever arm. Turn
off the motor, allow the spindle to come to rest, then turn off the flow of fluid. Remove the load
...
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