ASTM D2609-02(2008)

Standard Specification for Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe

ABSTRACT
This specification covers plastic insert fittings for polyethylene (PE) plastic pipe. The fittings shall be made from one of the following plastics: nylon plastics, propylene plastics, and poly(vinyl chloride) plastics. Dimensions and burst pressure for the fittings should meet the requirements specified. The fittings shall be homogeneous throughout and free of cracks, holes, foreign inclusions, or other defects. The fittings shall be as uniform as commercially practicable in color, opacity, density, and other physical properties.
SCOPE
1.1 This specification covers plastic insert fittings for polyethylene (PE) plastic pipe. Included are requirements for materials, workmanship, dimensions, and burst pressure.  
1.2 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.4  The following safety hazards caveat pertains only to the test methods portion, Section 8, of this specification: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

• Status: Historical
• Publication Date: 31-Oct-2008
• ICS: 23.040.45 - Plastics fittings
• Technical Committee: F17 - Plastic Piping Systems
• Drafting Committee: F17.10 - Fittings

Relations

• Replaces: ASTM D2609-02 - Standard Specification for Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe
• Effective Date: 01-Nov-2008
• Replaced By: ASTM D2609-14 - Standard Specification for Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe
• Effective Date: 01-Dec-2014
• Referred By: ASTM F645-18b - Standard Guide for Selection, Design, and Installation of Thermoplastic Water- Pressure Piping Systems
• Effective Date: 01-Nov-2008

Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:D2609 −02(Reapproved 2008) An American National Standard
Standard Specification for
Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe
This standard is issued under the fixed designation D2609; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope D1600 Terminology forAbbreviatedTerms Relating to Plas-
tics
1.1 This specification covers plastic insert fittings for poly-
D1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)
ethylene (PE) plastic pipe. Included are requirements for
Compounds and Chlorinated Poly(Vinyl Chloride)
materials, workmanship, dimensions, and burst pressure.
(CPVC) Compounds
1.2 The text of this specification references notes, footnotes,
D2104 Specification for Polyethylene (PE) Plastic Pipe,
and appendixes which provide explanatory material. These 3
Schedule 40 (Withdrawn 2010)
notesandfootnotes(excludingthoseintablesandfigures)shall
D2239 Specification for Polyethylene (PE) Plastic Pipe
not be considered as requirements of the specification.
(SIDR-PR) Based on Controlled Inside Diameter
F412 Terminology Relating to Plastic Piping Systems
1.3 The values stated in inch-pound units are to be regarded
as standard. The values given in parentheses are mathematical F1498 Specification for Taper Pipe Threads 60° for Thermo-
plastic Pipe and Fittings
conversions to SI units that are provided for information only
and are not considered standard. 2.2 NSF Standards:
Standard No. 14 for Plastic Piping Components and Related
1.4 The following safety hazards caveat pertains only to
Materials
the test methods portion, Section 8, of this specification: This
Standard No. 61 for Drinking Water System Components—
standarddoesnotpurporttoaddressallofthesafetyconcerns,
Health Effects
ifany,associatedwithitsuse.Itistheresponsibilityoftheuser
of this standard to establish appropriate safety and health
3. Terminology
practices and determine the applicability of regulatory limita-
3.1 Definitions are in accordance with Terminology F412
tions prior to use.
and abbreviations are in accordance with Terminology D1600,
unless otherwise specified.
2. Referenced Documents
2.1 ASTM Standards:
4. Classification
D256 Test Methods for Determining the Izod Pendulum
4.1 Thisspecificationcoversoneclassoffittingssuitablefor
Impact Resistance of Plastics
use with PE plastic pipe that meet the requirements of
D618 Practice for Conditioning Plastics for Testing
applicable ASTM specifications. At present, these are Specifi-
D638 Test Method for Tensile Properties of Plastics
cations D2104 and D2239.
D648 Test Method for Deflection Temperature of Plastics
Under Flexural Load in the Edgewise Position
5. Materials
D789 Test Methods for Determination of Solution Viscosi-
5.1 Types of Plastics—The fittings shall be made from one
ties of Polyamide (PA)
of the following plastics:
D1599 Test Method for Resistance to Short-Time Hydraulic
5.1.1 Nylon plastics (NP) meeting the requirements of
Pressure of Plastic Pipe, Tubing, and Fittings
either Type I or Type II (except Grade 2A) in Test Methods
D789.
5.1.2 Propylene plastic (PP) with a minimum tensile
This specification is under the jurisdiction ofASTM Committee F17 on Plastic
strength at yield of 24.0 MPa (3410 psi) when tested in
Piping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.
accordance with Test Method D638 at a speed of 51 mm/min
Current edition approved Nov. 1, 2008. Published February 2009. Originally
approved 1967. Last previous edition approved in 2002 as D 2609 – 02. DOI:
10.1520/D2609-02R08.
2 3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or The last approved version of this historical standard is referenced on
contact ASTM Customer Service at [e-mail]. For Annual Book of ASTM www.astm.org.
Standards volume information, refer to the standard’s Document Summary page on Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd.,Ann
the ASTM website. Arbor, MI 48113-0140, http://www.nsf.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2609−02 (2008)
A
TABLE 2 Dimensions of Insert Elbow and Tee, in. (mm)
(2.0 in./min), an Izod impact resistance at 23°C of at least 30
J/m (0.6 ft–lbf/in.) when tested in accordance with Method A
of Test Methods D256, and a minimum deflection temperature
of 64°C at 455 KPa stress when tested in accordance with Test
Method D648.
5.1.3 Poly(vinyl chloride) plastics (PVC) meeting the re-
quirements of 12454-B, 12454-C, 11443-B, or 14333-D, in
Specification D1784.
5.2 Rework Material—The manufacturers shall use only
their own clean rework fitting material and the fittings pro-
duced shall meet all the requirements of this specification. The
types of materials specified in 5.1 shall not be mixed with one
another.
Nominal Pipe Laying Length Tee and Elbow, min G
B
Size
6. Requirements
⁄2 0.344 (8.7)
6.1 Dimensions and Tolerances—The dimensions and toler-
⁄4 0.453 (11.5)
1 0.625 (15.9)
ances shall be as shown in Tables 1-3 when measured in
1 ⁄4 0.781 (19.8)
accordance with 8.4. The negative tolerance on all minimum
1 ⁄2 0.875 (22.2)
dimensions is zero.
2 1.125 (28.6)
2 ⁄2 1.625 (41.3)
6.1.1 Alignment—The alignment of all openings of fittings
3 1.875 (47.6)
shall be within ⁄4 in./ft.
4 2.438 (61.9)
6.1.2 Fittings Not Illustrated—All fittings, whether illus-
A
The sketches and designs of fittings shown are illustrative only.
B
trated in Tables 1-3 or not, shall have insert ends in accordance
For dimensions not given in this table, see Table 1.
with Table 1 or threaded ends in accordance with Table 3. For
insert ends, which have more than four barbs, the first four
barbs,startingfromtheopenendofthefittingconnection,shall cases. For designs where the entire fitting end is barbed, such
meet all requirements of Table 1. The remaining barbs shall as “F” cannot be readily measured, “F” shall be calculated as
also meet Table 1, with the exception that mold marks left as [(Z–2V)–D]/2.
a result of the manufacturing process, such as ejector pin 6.1.3 Threads—For all fittings having taper pipe threads,
marks, are exempt from the “V” dimension requirement, and threads shall conform to Specification F1498 and be gaged in
the minimum requirement for “Z.” D, Zmax, and F apply in all accordance with 8.6.
A
TABLE 1 Dimensions of Insert End, in. (mm)
Barbs
Wall Inside
Insert
Nominal Depth, V Thickness, Diameter of
Length,
B
Length, P
Outside Diameter, Z Number
Pipe Size F Fitting, D
Y
min min max min min min min min
1 1 3
⁄2 1 ⁄4 (31.8) ⁄4 (19.0) 0.665 (16.9) 0.635 (16.1) 4 0.015 (0.4) 0.080 (2.0) 0.406 (10.3)
3 1 3
⁄4 1 ⁄4 (31.8) ⁄4 (19.0) 0.865 (22.0) 0.835 (21.2) 4 0.015 (0.4) 0.0
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
An American National Standard
Designation:D 2609–02 Designation: D 2609 – 02 (Reapproved 2008)
Standard Specification for
Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe
This standard is issued under the fixed designation D 2609; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope
1.1 This specification covers plastic insert fittings for polyethylene (PE) plastic pipe. Included are requirements for materials,
workmanship, dimensions, and burst pressure.
1.2 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notes
and footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.
1.3The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are provided for
information only.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.4 Thefollowingsafetyhazardscaveatpertainsonlytothetestmethodsportion,Section8,ofthisspecification:Thisstandard
does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this
standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
D 256 Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
D 618 Practice for Conditioning Plastics for Testing
D 638 Test Method for Tensile Properties of Plastics
D 648 Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position
D 789 Test Methods for Determination of Relative Viscosity and Moisture Content of Polyamide (PA) Test Methods for
Determination of Solution Viscosities of Polyamide (PA)
D 1599 Test Method for Resistance to Short-Time Hydraulic Failure Pressure of Plastic Pipe, Tubing, and Fittings
D 1600 Terminology for Abbreviated Terms Relating to Plastics
D 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC)
Compounds
D 2104 Specification for Polyethylene (PE) Plastic Pipe, Schedule 40
D 2239 Specification for Polyethylene (PE) Plastic Pipe (SIDR-PR) Based on Controlled Inside Diameter
F 412 Terminology Relating to Plastic Piping Systems
F 1498 Specification for Taper Pipe Threads 60°60 for Thermoplastic Pipe and Fittings
2.2 NSF Standards:
Standard No. 14 for Plastic Piping Components and Related Materials
Standard No. 61 for Drinking Water System Components—Health Effects
3. Terminology
3.1 DefinitionsareinaccordancewithTerminologyF 412andabbreviationsareinaccordancewithTerminologyD 1600,unless
otherwise specified.
This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.
Current edition approved September 10, 2002. Published September 2002. Originally published as D2609–67. Last previous edition D2609–00.
Current edition approved Nov. 1, 2008. Published February 2009. Originally approved 1967. Last previous edition approved in 2002 as D 2609 – 02.
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at [e-mail]. For Annual Book ofASTM Standards
, Vol 08.01.volume information, refer to the standard’s Document Summary page on the ASTM website.
Annual Book of ASTM Standards, Vol 08.04.
Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http://www.nsf.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D 2609 – 02 (2008)
4. Classification
4.1 This specification covers one class of fittings suitable for use with PE plastic pipe that meet the requirements of applicable
ASTM specifications. At present, these are Specifications D 2104 and D 2239.
5. Materials
5.1 Types of Plastics—The fittings shall be made from one of the following plastics:
5.1.1 Nylon plastics (NP) meeting the requirements of either Type I or Type II (except Grade 2A) in Test Methods D 789.
5.1.2 Propylene plastic (PP) with a minimum tensile strength at yield of 24.0 MPa (3410 psi) when tested in accordance with
Test Method D 638 at a speed of 51 mm/min (2.0 in./min), an Izod impact resistance at 23°C of at least 30 J/m (0.6 ft–lbf/in.) when
tested in accordance with Method A of Test Methods D 256, and a minimum deflection temperature of 64°C at 455 KPa stress
when tested in accordance with Test Method D 648.
5.1.3 Poly(vinyl chloride) plastics (PVC) meeting the requirements of 12454-B, 12454-C, 11443-B, or 14333-D, in
Specification D 1784.
5.2 Rework Material—The manufacturers shall use only their own clean rework fitting material and the fittings produced shall
meet all the requirements of this specification. The types of materials specified in 5.1 shall not be mixed with one another.
6. Requirements Requirements
6.1 Dimensions and Tolerances—The dimensions and tolerances shall be as shown in Tables 1-3 when measured in accordance
with 8.4. The negative tolerance on all minimum dimensions is zero.
6.1.1 Alignment—The alignment of all openings of fittings shall be within ⁄4 in./ft.
6.1.2 Fittings Not Illustrated—All fittings, whether illustrated in Tables 1-3 or not, shall have insert ends in accordance with
Table 1 or threaded ends in accordance withTable 3. For insert ends, which have more than four barbs, the first four barbs, starting
from the open end of the fitting connection, shall meet all requirements of Table 1. The remaining barbs shall also meet Table 1,
with the exception that mold marks left as a result of the manufacturing process, such as ejector pin marks, are exempt from the
“V”dimensionrequirement,andtheminimumrequirementfor“Z.”D,Zmax,andFapplyinallcases.Fordesignswheretheentire
fitting end is barbed, such as “F” cannot be readily measured, “F” shall be calculated as [(Z – 2V) – D] / 2.
6.1.3 Threads—For all fittings having taper pipe threads, threads shall conform to Specification F 1498 and be gaged in
accordance with 8.6.
6.2 Burst Pressure—The minimum burst pressure for the fittings shall be as shown in Table 4, when determined in accordance
with 8.5.
7. Workmanship, Finish, and Appearance
7.1 Thefittingsshallbehomogeneousthroughoutandfreeofcracks,holes,foreigninclusions,orotherdefects.Thefittingsshall
be as uniform as commercially practicable in color, opacity, density, and other physical properties.
8. Test Methods
8.1 Conditioning—Condition the specime
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
An American National Standard
Designation:D 2609–00 Designation: D 2609 – 02 (Reapproved 2008)
Standard Specification for
Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe
This standard is issued under the fixed designation D 2609; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope
1.1 This specification covers plastic insert fittings for polyethylene (PE) plastic pipe. Included are requirements for materials,
workmanship, dimensions, and burst pressure.
1.2 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notes
and footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.
1.3The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are provided for
information only.
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.4 Thefollowingsafetyhazardscaveatpertainsonlytothetestmethodsportion,Section8,ofthisspecification:Thisstandard
does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this
standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents
2.1 ASTM Standards:
D 256 Test Methods for Determining the Izod Pendulum Impact Resistance of Plastics
D 618 Practice for Conditioning Plastics and Electrical Insulating Materials for Testing Practice for Conditioning Plastics for
Testing
D 638 Test Method for Tensile Properties of Plastics
D 648 Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position
D 789 Test Methods for Determination of Relative Viscosity, Melting Point, and Moisture Content of Polyamide (PA) Test
Methods for Determination of Solution Viscosities of Polyamide (PA)
D 1599 Test Method for Resistance to Short-Time Hydraulic Failure Pressure of Plastic Pipe, Tubing, and Fittings
D 1600 Terminology for Abbreviated Terms Relating to Plastics
D 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC) Compounds and Chlorinated Poly(Vinyl Chloride) (CPVC)
Compounds
D 2104 Specification for Polyethylene (PE) Plastic Pipe, Schedule 40
D2146Specification for Propylene Plastic Molding and Extrusion Materials Specification for Polyethylene (PE) Plastic Pipe,
Schedule 40
D 2239 Specification for Polyethylene (PE) Plastic Pipe (SIDR-PR) Based on Controlled Inside Diameter
F 412 Terminology Relating to Plastic Piping Systems
F 1498 Specification for Taper Pipe Threads 60°60 for Thermoplastic Pipe and Fittings
2.2 NSF Standards:
Standard No. 14 for Plastic Piping Components and Related Materials
Standard No. 61 for Drinking Water System Components—Health Effects
This specification is under the jurisdiction of ASTM Committee F-17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.
Current edition approved April 10, 2000. Published June 2000. Originally published as D2609–67. Last previous edition D2609–97.
This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings .
Current edition approved Nov. 1, 2008. Published February 2009. Originally approved 1967. Last previous edition approved in 2002 as D 2609 – 02.
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at [e-mail]. For Annual Book ofASTM Standards
, Vol 08.01.volume information, refer to the standard’s Document Summary page on the ASTM website.
Annual Book of ASTM Standards, Vol 08.04.
Available from NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48113-0140, http://www.nsf.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D 2609 – 02 (2008)
3. Terminology
3.1 DefinitionsareinaccordancewithTerminologyF 412andabbreviationsareinaccordancewithTerminologyD 1600,unless
otherwise specified.
4. Classification
4.1 This specification covers one class of fittings suitable for use with PE plastic pipe that meet the requirements of applicable
ASTM specifications. At present, these are Specifications D 2104 and D 2239.
5. Materials
5.1 Types of Plastics—The fittings shall be made from one of the following plastics: (See Note).
5.1.1 Nylon plastics (NP) meeting the requirements of either Type I or Type II (except Grade 2A) in Test Methods D 789.
5.1.2Propylene plastics (PP) meeting the requirements of Type II, Grade 05207, in Specification D2146
5.1.2 Propylene plastic (PP) with a minimum tensile strength at yield of 24.0 MPa (3410 psi) when tested in accordance with
Test Method D 638 at a speed of 51 mm/min (2.0 in./min), an Izod impact resistance at 23°C of at least 30 J/m (0.6 ft–lbf/in.) when
tested in accordance with Method A of Test Methods D 256, and a minimum deflection temperature of 64°C at 455 KPa stress
when tested in accordance with Test Method D 648.
5.1.3 Poly(vinyl chloride) plastics (PVC) meeting the requirements of 12454-B, 12454-C, 11443-B, or 14333-D, in
Specification D 1784.
5.2 Rework Material—The manufacturers shall use only their own clean rework fitting material and the fittings produced shall
meet all the requirements of this specification. The types of materials specified in 5.1 shall not be mixed with one another.
6. Requirements Requirements
6.1 Dimensions and Tolerances—The dimensions and tolerances shall be as shown in Tables 1-3 when measured in accordance
with 8.4. The negative tolerance on all minimum dimensions is zero.
6.1.1 Alignment—The alignment of all openings of fittings shall be within ⁄4 in./ft.
6.1.2 Fittings Not Illustrated—All fittings, whether illustrated in Tables 1-3 or not, shall have insert ends in accordance with
Table 1 or threaded ends in accordance withTable 3. For insert ends, which have more than four barbs, the first four barbs, starting
from the open end of the fitting connection, shall meet all requirements of Table 1. The remaining barbs shall also meet Table 1,
with the exception that mold marks left as a result of the manufacturing process, such as ejector pin marks, are exempt from the
“V”dimensionrequirement,andtheminimumrequirementfor“Z.”D,Zmax,andFapplyinallcases.Fordesignswheretheentire
fitting end is barbed, such as “F” cannot be readily measured, “F” shall be calculated as [(Z – 2V) – D] / 2.
6.1.3 Threads—For all fittings having taper pipe threads, threads shall conform to Specification F 1498 and be gaged in
accordance with 8.6.
6.2 Burst Pressure—The minimum burst pressure for the fittings shall be as shown in Table 4, when determined in accordance
with 8.5.
A
TABLE 1 Dimensions of Insert End, in. (mm)
Barbs
Wall
...