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ASTM D1903-96

(Test Method)

Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and Askarels

Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and Askarels

SCOPE
1.1 This test method covers the determination of the coefficient of thermal expansion of electrical insulating liquids of petroleum origin, and askarels, for use in cables, transformers, oil circuit breakers, capacitors, and similar apparatus as an insulating or cooling medium, or both, in cables, transformers, oil circuit breakers, capacitors, or similar apparatus.  
1.2 The values given in acceptable metric units are to be regarded as the standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
31-Dec-1995
ICS
29.040.10 - Insulating oils
Technical Committee
D27 - Electrical Insulating Liquids and Gases
Drafting Committee
D27.07 - Physical Test
Current Stage
Ref Project

Relations

Replaced By
ASTM D1903-03 - Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and Askarels
Effective Date
10-Mar-2003

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ASTM D1903-96 - Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and AskarelsASTM D1903-96 - Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and Askarels
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ASTM D1903-96 - Standard Test Method for Coefficient of Thermal Expansion of Electrical Insulating Liquids of Petroleum Origin, and Askarels
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn. Contact
ASTM International (www.astm.org) for the latest information.
Designation: D 1903 – 96
AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM
Standard Test Method for
Coefficient of Thermal Expansion of Electrical Insulating
1
Liquids of Petroleum Origin, and Askarels
This standard is issued under the fixed designation D 1903; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope accommodate a volume of liquid over the full temperature
range to which it will be subjected. It is also used to compute
1.1 This test method covers the determination of the coef-
the volume of void space that would exist in an inelastic device
ficient of thermal expansion of electrical insulating liquids of
filled with the liquid after the liquid has cooled to a lower
petroleum origin, and askarels, when used as an insulating or
temperature.
cooling medium, or both, in cables, transformers, oil circuit
breakers, capacitors, or similar apparatus.
5. Procedure for Liquids of Petroleum Origin
1.2 The values given in acceptable metric units are to be
5.1 The coefficient of thermal expansion used in Guide
regarded as the standard.
D 1250, is 0.00040/°F for the temperature range from − 17.7 to
1.3 This standard does not purport to address all of the
65.5°C (0 to 150°F), and petroleum oils ranging from 15.0 to
safety concerns, if any, associated with its use. It is the
34.9° API gravity or 0.9659 to 0.8504 specific gravity. In the
responsibility of the user of this standard to establish appro-
preparation of these tables for specific gravity values above
priate safety and health practices and determine the applica-
0.600, it has been assumed for purposes of standardization that
bility of regulatory limitations prior to use.
all crude petroleum and petroleum products have uniform
2. Referenced Documents coefficients of expansion in the same temperature ranges.
When the required accuracy of results falls within these
2.1 ASTM Standards:
assumptions, this value for coefficient of expansion may be
D 941 Test Method for Density and Relative Density (Spe-
used.
cific Gravity) of Liquids by Lipkin Bicapillary Pycnom-
2 5.2 If closer approximation than that indicated in 5.1 is
eter
,
2 3
required, the coefficient of thermal expansion may be calcu-
D 1250 Guide for Petroleum Measurement Tables
lated by determining observed specific gravities. Determine the
D 1298 Practice for Density, Relative Density (Specific
specific gravities at any two temperatures below 90°C (194°F)
Gravity), or API Gravity of Crude Petroleum and Liquid
2
and not less than 5°C (9°F) nor more than 14°C (25°F) degrees
Petroleum Products by Hydrometer Method
4
apart by Practice D 1298. The difference in the observed
D 1810 Test Method for Specific Gravity of Askarels
specific gravities at the two temperatures divided by the
3. Terminology
product of the specific gravity at the lower temperature and the
difference in the two temperatures may be used as the average
3.1 Definition of Term Specific to This Standard:
coefficient of expansion for the observed temperature range.
3.1.1 coeffıcient o
...

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This specification describes a high fire-point mineral oil based electrical insulating fluid, for use as a dielectric and cooling medium in new and existing power and distribution electrical apparatuses, such as transformers and switchgear. The material discussed here is miscible with other petroleum based insulating oils, and may not be miscible with electrical insulating liquids of non-petroleum origin. The insulating oils shall be compatible with typical material of construction of existing apparatus and will satisfactorily maintain its functional characteristic in its application. This specification applies only to new insulating material oil as received prior to any processing. Sampled specimens shall undergo appropriate tests, and shall conform correspondingly to specified physical (appearance upon visual examination, color in ASTM units, fire point, flash point, aniline point, interfacial tension, pour point, relative density, and kinematic viscosity), electrical (dielectric breakdown voltage, gassing tendency, and dissipation factor), and chemical (corrosion behavior against sulfur, inorganic chlorides and sulfates content, acid number, water content, oxidation stability, oxidation inhibitor content, and PCB content) property requirements.
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4.1 By use of this test method and Test Methods D1500 or D2129 the color and condition of a test specimen of electrical insulating liquid may be estimated during a field inspection, thus assisting in the decision as to whether or not the sample should be sent to a central laboratory for full evaluation. Cloudiness, particles of insulation, products of metal corrosion, or other undesirable suspended materials, as well as any unusual change in color may be detected.
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This guide describes methods of testing and specifications for electrical insulating oils of petroleum origin intended for use in electrical cables, transformers, oil circuit breakers, and other electrical apparatus where the oils are used as insulating, or heat transfer media, or both. This guide is classified into the following categories: sampling practices, physical tests, electrical tests, chemical tests, and specifications. The test methods shall be as follows: aniline point; coefficient of thermal expansion; color; examination; flash and fire point; interfacial tension; pour point of petroleum products; refractive index; relative density; specific heat; thermal conductivity; turbidity; viscosity; dielectric breakdown voltage; dissipation factor and relative permittivity; gassing tendency; resistivity; stability under electrical discharge; acidity; carbon-type composition; compatibility with construction material; copper content; furanic compounds; gas analysis; gas content; inorganic chlorides and sulfates; neutralization numbers; oxidation inhibitor content; oxidation stability; polychlorinated biphenyl content; sediment and soluble sludge; sulfur; water content; mineral insulating oil for electrical apparatus; and high firepoint electrical insulating oils.
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Category  
Section  
ASTM Standard  
Sampling:  
3  
D923  
Physical Tests:  
Aniline Point  
4  
D611  
Coefficient of Thermal Ex-
pansion  
5  
D1903  
Color  
6  
D1500  
Examination: Visual Infrared  
7  
D1524, D2144, D2129  
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D92  
Interfacial Tension  
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Products  
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Insulating Oil  
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D6786  
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D1218  
Relative Density (Specific
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Specific Heat  
14  
D2766  
Thermal Conductivity  
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D2717  
Viscosity  
16  
D445, D2161, D7042  
Electrical Tests:  
Dielectric Breakdown Voltage  
17  
D877, D1816, D3300  
Dissipation Factor and Rela-
tive Permittivity (Dielectric
Constant)  
18  
D924  
Gassing Characteristic
Under Thermal Stress  
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D7150  
Gassing Tendency  
20  
D2300  
Resistivity  
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D1169  
Chemical Tests:  
Acidity, Approximate  
22  
D1534  
Carbon-Type Composition  
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D2140  
Compatibility with Construc-
tion Material  
24  
D3455  
Copper Content  
25  
D3635  
Elements by Inductively
Coupled Plasma (ICP-AES)  
26  
D7151  
Furanic Compounds in
Electrical Insulating Liquids  
27  
D5837  
Dissolved Gas Analysis  
28  
D3612  
Gas Content of Cable and
Capacitor Liquids  
29  
D831, D1827, D2945  
Neutralization (Acid and
Base) Numbers  
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D664, D974  
Oxidation Inhibitor Content  
31  
D2668, D4768  
Oxidation Stability  
32  
D1934, D2112, D2440  
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Standard Test Method for Dissolved Copper In Electrical Insulating Oil By Atomic Absorption Spectrophotometry

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4.1 Electrical insulating oil may contain small amounts of dissolved metals derived either directly from the base oil or from contact with metals during refining or service. When copper is present, it acts as a catalyst in promoting oxidation of the oil. This test method is useful for research for new oils and to assess the condition of service-aged oils. Consideration should be given to the limits of detection outlined in the scope.
SCOPE
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1.2 The lowest limit of detectability is primarily dependent upon the method of atomization, but also upon the energy source, the fuel and oxidant, and the degree of electrical expansion of the output signal. The lowest detectable concentration is usually considered to be equal to twice the maximum variation of the background. For flame atomization, the lower limit of detectability is generally in the order of 0.1 ppm or 0.1 mg/kg. For non-flame atomization, the lower limit of detectability is less than 0.01 ppm.  
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Standard Test Method for 2,6-di-tert-Butyl- p-Cresol and 2,6-di-tert-Butyl Phenol in Electrical Insulating Oil by Infrared Absorption

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3.1 The quantitative determination of 2,6-ditertiary-butyl paracresol and 2,6-ditertiary-butyl phenol in a new electrical insulating oil measures the amount of this material that has been added to the oil as protection against oxidation. In a used oil it measures the amount remaining after oxidation has reduced its concentration. The test is also suitable for manufacturing control and specification acceptance.  
3.2 When an infrared spectrum is obtained of an electrical insulating oil inhibited with either of these compounds there is an increase in absorbance of the spectrum at several wavelengths (or wavenumbers). 2,6 ditertiary-butyl paracresol produces pronounced increases in absorbance at 2.72 μm (3650 cm−1), and 11.63 μm (860 cm−1 ). 2,6 ditertiary-butyl phenol produces pronounced increases in absorbance at 2.72 μm (3650 cm−1) and 13.42 μm (745 cm −1).  
3.3 When making this test on other than a highly oxidized oil or when using a double-beam spectrophotometer, it has been found convenient to obtain the spectrum between 2.5 μm (4000 cm−1) and 2.9 μm (3450 cm−1) because the instrument is compensated for the presence of moisture and the band is not influenced by intermolecular forces (associations). However, when testing a highly oxidized oil or when using a single-beam instrument better results may be obtained if the scan is made between 10.90 μm (918 cm−1) and 14.00 μm (714 cm−1).  
3.4 Increased absorption at 11.63 μm (860 cm −1) or 13.42 μm (745 cm−1) or both, will identify the inhibitor as 2,6-ditertiary-butyl paracresol or 2,6-ditertiary-butyl phenol respectively (Note 1).
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1.1 This test method covers the determination of the weight percent of 2,6-ditertiary-butyl paracresol (DBPC) and 2,6-ditertiary-butyl phenol (DBP) in new or used electrical insulating oil in concentrations up to 0.5 % by measuring its absorbance at the specified wavelengths in the infrared spectrum.  
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ASTM D2144-07(2021)(Practice)
Standard Practices for Examination of Electrical Insulating Oils by Infrared Absorption

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5.1 The infrared spectrum of an electrical insulating oil is a record of the absorption of infrared energy over a range of wavelengths. The spectrum indicates the general chemical composition of the test specimen.  
Note 2: The infrared spectrum of a pure chemical compound is probably the most characteristic property of that compound. However, in the case of oils, multicomponent systems are being examined whose spectra are the sum total of all the spectra of the individual components. Because the absorption bands of the components may overlap, the spectrum of the oil is not as sharply defined as that for a single compound. For these reasons, these practices may not in every case be suitable for the quantitative estimation of the components of such a complex mixture as mineral oil.
SCOPE
1.1 These practices are to be used for the recording and interpretation of infrared absorption spectra of electrical insulating oils from 4000 cm−1 to 400 cm−1 (2.5 μm to 25 μm).  
Note 1: While these practices are specific to ratio recording or optical null double-beam dispersive spectrophotometers, single-beam and HATR (horizontal attenuated total reflectance), Fourier-transform rapid scan infrared spectrophotometers may also be used. By computerized subtraction techniques, ratio methods can be used. Any of these types of equipment may be suitable if they comply with the specifications described in Practice E932.  
1.2 Two practices are covered, a Reference Standard Practice and a Differential Practice.  
1.3 These practices are designed primarily for use as rapid continuity tests for identifying a shipment of oil from a supplier by comparing its spectrum with that obtained from previous shipments, or with the sample on which approval tests were made. They also may be used for the detection of certain types of contamination in oils, and for the identification of oils in storage or service, by comparison of the spectra of the unknown and known oils. The practices are not intended for the determination of the various constituents of an oil.  
1.4 Warning—Infrared absorption is a tool of high resolving power. Conclusions as to continuity of oil quality should not be drawn until sufficient data have been accumulated so that the shipment-to-shipment variation is clearly established, for example.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
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Standard Test Method for Oxidation Stability of Mineral Insulating Oil

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4.1 The oxidation stability test of mineral transformer oils is a method for assessing the amount of sludge and acid products formed in a transformer oil when the oil is tested under prescribed conditions. Good oxidation stability is necessary in order to maximize the service life of the oil by minimizing the formation of sludge and acid. Oils that meet the requirements specified for this test in Specification D3487 tend to minimize electrical conduction, ensure acceptable heat transfer, and preserve system life. There is no proven correlation between performance in this test and performance in service, since the test does not model the whole insulation system (oil, paper, enamel, wire). However, the test can be used as a control test for evaluating oxidation inhibitors and to check the consistency of oxidation stability of production oils.
SCOPE
1.1 This test method determines the resistance of mineral transformer oils to oxidation under prescribed accelerated aging conditions. Oxidation stability is measured by the propensity of oils to form sludge and acid products during oxidation. This test method is applicable to new oils, both uninhibited and inhibited, but is not well defined for used or reclaimed oils.  
Note 1: A shorter duration oxidation test for evaluation of inhibited oils is available in Test Method D2112.
Note 2: For those interested in the measurement of volatile acidity, reference is made to IEC Method 61125. 2  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D8086-20(Test Method)
Standard Test Method for Determination of Methanol and Ethanol in Electrical Insulating Liquids of Petroleum Origin by Headspace (HS)-Gas Chromatography (GC) Using Mass Spectrometry (MS) or Flame Ionization Detection (FID)

SIGNIFICANCE AND USE
5.1 Methanol and ethanol are generated by the degradation of cellulosic materials used in the solid insulation systems of electrical equipment. More particularly, methanol comes from the depolymerization of cellulosic materials.3, 4, 5, 6  
5.2 Methanol and ethanol, which are soluble in an insulating liquid to an appreciable degree, will proportionally migrate to that liquid after being produced from the cellulose.  
5.3 High concentrations or unusual increases in the concentrations of methanol or ethanol, or both, in an insulating liquid may indicate cellulose degradation from aging or incipient fault conditions. Testing for these alcohols may be used to complement dissolved gas-in-oil analysis and furanic compounds as performed in accordance with Test Methods D3612 and D5837 respectively.
SCOPE
1.1 This test method describes the determination of by-products of cellulosic materials degradation found in electrical insulation systems that are immersed in insulating liquid. Such materials include paper, pressboard, wood and cotton materials. This test method allows the analysis of methanol and ethanol from the sample matrix by headspace GC-MS or GC-FID.  
1.2 This test method has been used to test for methanol and ethanol in mineral insulating liquids and less flammable electrical insulating liquids of mineral origin as defined in D3487 and D5222 respectively. Currently, this method is not a practical application for ester liquids.  
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1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
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