Standard Practice for Inner and Outer Diameters of Rigid Thermal Insulation for Nominal Sizes of Pipe and Tubing (NPS System)

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1.1 This practice is intended as a dimensional standard for preformed rigid thermal insulation for pipes and tubing.
1.2 This practice covers insulation supplied in cylindrical sections, usually split into half-sections, and lists recommended inner and outer diameters of insulation having nominal wall thicknesses from 1 to 5 in. (25 to 127 mm) to fit over standard sizes of pipe and tubing.
1.3 This standard does not purport to address the safety problems associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.4 The values stated in inch-pound units are to be regarded as the standard. The values stated in SI units are provided for information only.

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ASTM C585-90(1998) - Standard Practice for Inner and Outer Diameters of Rigid Thermal Insulation for Nominal Sizes of Pipe and Tubing (NPS System)
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
Designation:C585–90 (Reapproved 1998)
Standard Practice for
Inner and Outer Diameters of Rigid Thermal Insulation for
Nominal Sizes of Pipe and Tubing (NPS System)
This standard is issued under the fixed designation C 585; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (ϵ) indicates an editorial change since the last revision or reapproval.
1. Scope manufacturers. Individual manufacturing processes may oper-
ate at slightly different tolerances.While the product will fit the
1.1 This practice is intended as a dimensional standard for
pipe, it may not readily nest as the outer layer between the
preformed rigid thermal insulation for pipes and tubing.
different materials or with different manufacturers. Care should
1.2 This practice covers insulation supplied in cylindrical
be exercised to determine these differences before specifying
sections, usually split into half-sections, and lists recom-
or ordering nesting sizes.
mendedinnerandouterdiametersofinsulationhavingnominal
4.3 Dimensions in accordance with this practice permit
wall thicknesses from 1 to 5 in. (25 to 127 mm) to fit over
application of one thickness of pipe insulation over another
standard sizes of pipe and tubing.
(Nesting or Simplified Dimensional System), to obtain total
1.3 This standard does not purport to address the safety
thicknesses greater than those manufactured as single layer, or
concerns, if any, associated with its use. It is the responsibility
for multilayer application when desired.
of the user of this standard to establish appropriate safety and
health practices and determine the applicability of regulatory
5. Procedure
limitations prior to use.
NOTE 1—Suggested tolerances are shown for information purposes
1.4 The values stated in inch-pound units are to be regarded
only.
as the standard. The values stated in SI units are provided for
5.1 Measurement:
information only.
5.1.1 Measurement of inner and outer diameters shall be
2. Referenced Documents
made to the nearest ⁄32 in. (0.8 mm) using a steel tape or rule.
2.1 ASTM Standards: 5.1.1.1 Half Sections—The diameter reported for each half-
C 168 Terminology Relating to Thermal Insulating section shall be the average of six measurements taken at three
Materials locations including two near the ends and one near the center
(see Fig. 1a and Fig. 2a). Three of the six readings shall be
3. Terminology
taken in the longitudinal plane of the flat, cut surface: the other
3.1 Definitions—Definitions pertaining to insulation are de- three shall each be twice a half-diameter in the longitudinal
fined in Terminology C 168C 168.
plane at right angles to that of the first three (see Fig. 1b and
Fig. 2b).
4. Significance and Use
5.1.1.2 Hinged Sections—The diameter reported for each
4.1 The purpose of this practice is to ensure satisfactory fit
hinged section shall be the average of four measurements taken
on standard sizes, to accommodate radial expansion of pipes
at both ends of the section (two per end) (see Fig. 3). The two
and tubes which are heated after being insulated, and to
measurements at each end shall be at right angles.
minimize the number of insulation sizes and thicknesses to be
5.2 Recommended Inner Diameters:
manufactured and stocked.
5.2.1 Inner diameters and suggested tolerances for nominal
4.2 While insulation may be manufactured to these recom-
sizes of insulation for pipe are shown in Table 1. Iron pipe in
mended dimensions, care should be exercised in attempting to
sizes for 4 ⁄2 , 5, 7-in. (113, 125, 175-mm), and larger
nest layers of different materials, or layers supplied by different
odd-numbered diameters is not standard, but insulation for
these is included for multi-layer purposes.
5.2.2 Inner diameters and suggested tolerances for nominal
1 sizes of tubing through 6 in. (150-mm) are shown in Table 2.
This practice is under the jurisdiction of ASTM Committee C-16 on Thermal
5.3 Recommended Outer Diameters:
InsulationandisthedirectresponsibilityofSubcommitteeC16.20onHomogeneous
Inorganic Thermal Insulations.
5.3.1 Nominal outer diameters for nominal sizes of pipe are
Current edition approved June 29, 1990. Published August 1990. Originally
shown in Table 3 and Table 4 and tubing in Table 5 and Table
published as C 585 – 66 T to replace C 312 and C 521. Last previous edition
6. It should be noted that these values for both pipe and tubing
C 585 – 89.
Annual Book of ASTM Standards, Vol 04.06. are identical with iron pipe outer diameters as shown in
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
C585–90 (1998)
Fig. 1a Three Meaurement Locations
Fig. 1b Diameter and Half-Diameter Measurement Locations
FIG. 1 Inner Diameter Measurement
Fig. 2a Three Measurement Locations
Fig. 2b Diameter and Half-Diameter Measurement Locations
FIG. 2 Outer Diameter Measurement
Columns2and3ofTable3andTable4.Table3,Table4,Table 6. Keywords
5, and Table 6 are for nesting purposes only. When product is
6.1 pipe thermal insulation diameter; pipe thermal insula-
to be nested, it shall be so stated on order.
tion dimension; pipe thermal insulation thickness; thermal
5.3.2 Suggested maximum outer diameters for nominal
insulation; thermal insulating materials-pipe; thermal insulat-
sizes of pipe are shown in Table 7 and Table 8 and tubing in
ing materials-rigid; tubing thermal insulation thickness
Table 9 and Table 10. Table 7, Table 8, Table 9, and Table 10
are for jacketing purposes only.
5.4 Approximate Insulation Wall Thickness:
5.4.1 For information purposes, the wall thicknesses of pipe
insulation obtained by subtracting inner diameters in Table 1
from corresponding outer diameters inTable 3 andTable 4, and
dividingtheresultsbytwo,areshowninTable11.Correspond-
ing values for tubing are shown in Table 12.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
C585–90 (1998)
FIG. 3 Hinged Section Measurement Locations
TABLE 1 Inner Diameter of Insulation for Nominal Pipe Size (NPS)
Pipe Insulation
Tolerance
Nominal Size Outer Diameter Inner Diameter
Minus Plus
in. in. mm in. mm in. mm in. mm
1 1
⁄2 0.840 21.3 0.86 22 0 0 ⁄16 1.6
3 1
⁄4 1.050 26.7 1.07 27 0 0 ⁄16 1.6
1 1.315 33.4 1.33 34 0 0 ⁄16 1.6
1 1
1 ⁄4 1.660 42.2 1.68 43 0 0 ⁄16 1.6
1 1
1 ⁄2 1.900 48.3 1.92 49 0 0 ⁄16 1.6
2 2.375 60.3 2.41 61 0 0 ⁄32 2.4
1 3
2 ⁄2 2.875 73.0 2.91 74 0 0 ⁄32 2.4
3 3.500 88.9 3.53 90 0 0 ⁄32 2.4
1 1 3
3 ⁄2 4.000 101.6 4.03 102 ⁄32 0.8 ⁄32 2.4
1 3
4 4.500 114.3 4.53 115 ⁄32 0.8 ⁄32 2.4
1 1 3
4 ⁄2 5.000 127.0 5.03 128 ⁄32 0.8 ⁄32 2.4
1 3
5 5.563 141.4 5.64 143 ⁄32 0.8 ⁄32 2.4
1 3
6 6.625 168.3 6.70 170 ⁄32 0.8 ⁄32 2.4
1 3
7 7.625 193.7 7.70 196 ⁄32 0.8 ⁄32 2.4
1 3
8 8.625 219.1 8.70 221 ⁄32 0.8 ⁄32 2.4
1 3
9 9.625 244.5 9.70 246 ⁄32 0.8 ⁄32 2.4
1 3
10 10.750 273.0 10.83 275 ⁄32 0.8 ⁄32 2.4
1 3
11 11.750 298.4 11.83 300 ⁄32 0.8 ⁄32 2.4
1 3
12 12.750 323.8 12.84 326 ⁄16 1.6 ⁄32 2.4
A
1 5
14 14.000 355.6 14.09 358 ⁄16 1.6 ⁄32 4.0
A
Larger sizes through 26 in., in 1-in. (25.4-mm) increments.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
C585–90 (1998)
TABLE 2 Inner Diameter of Insulation Tubes
Tube Insulation
Tolerance
Nominal Size Outer Diameter Inner Diameter
Minus Plus
in. in. mm in. mm in. mm in. mm
3 1
⁄8 0.500 12.7 0.52 13 0 0 ⁄16 1.6
1 1
⁄2 0.625 15.9 0.64 16 0 0 ⁄16 1.6
3 1
⁄4 0.875 22.2 0.89 23 0 0 ⁄16 1.6
1 1.125 28.6 1.14 29 0 0 ⁄16 1.6
1 1
1 ⁄4 1.375 34.9 1.39 35 0 0 ⁄16 1.6
1 1
1 ⁄2 1.625 41.3 1.64 42 0 0 ⁄16 1.6
2 2.125 54.0 2.16 55 0 0 ⁄16 1.6
1 1
2 ⁄2 2.625 66.7 2.66 68 0 0 ⁄16 1.6
3 3.125 79.4 3.16 80 0 0 ⁄16 1.6
1 1
3 ⁄2 3.625 92.1 3.66 93 0 0 ⁄16 1.6
1 3
4 4.125 104.8 4.16 106 ⁄32 0.8 ⁄32 2.4
1 3
5 5.125 130.2 5.16 131 ⁄32 0.8 ⁄32 2.4
1 3
6 6.125 155.6 6.20 157 ⁄32 0.8 ⁄32 2.4
TABLE 3 Outer Diameters of Insulation for Nominal Pipe Sizes (NPS), in.
Pipe Insulation, Nominal Thickness
1 1 1 1
in. 1 1 ⁄2 22 ⁄2 33 ⁄2 44 ⁄2 5
Nominal
Size
mm 25 38 51 64 76 89 102 114 127
A
in. Outer Diameter, in.
⁄2 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
⁄4 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1 ⁄4 3.50 5.00 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1 ⁄2 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2 ⁄2 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3 ⁄2 6.62 7.62 8.62 9.62 10.75 11.75 12.75 12.75 14.00
4 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00
4 ⁄2 7.62 8.62 9.62 10.75 11.75 12.75 14.00 14.00 15.00
5 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00
6 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00 17.00
7 . 10.75 11.75 12.75 14.00 15.00 16.00 17.00 18.00
8 . 11.75 12.75 14.00 15.00 16.00 17.00 18.00 19.00
9 . 12.75 14.00 15.00 16.00 17.00 18.00 19.00 20.00
10 . 14.00 15.00 16.00 17.00 18.00 19.00 20.00 21.00
11 . 15.00 16.00 17.00 18.00 19.00 20.00 21.00 22.00
12 . 16.00 17.00 18.00 19.00 20.00 21.00 22.00 23.00
B
... 17.00 18.00 19.00 20.00 21.00 22.00 23.00 24.00
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
B
Larger sizes through 36 in., in 1-in. (25.4-mm) increments.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
C585–90 (1998)
TABLE 4 Outer Diameters of Insulation for Nominal Pipe Sizes (NPS), mm
Pipe Insulation, Nominal Thickness
1 1 1 1
in. 1 1 ⁄2 22 ⁄2 33 ⁄2 44 ⁄2 5
Nominal
Size
mm 25 38 51 64 76 89 102 114 127
A
in. Outer Diameter, mm
⁄2 73 102 127 168 194 219 244 273 298
⁄4 73 102 127 168 194 219 244 273 298
1 89 114 141 168 194 219 244 273 298
1 ⁄4 89 127 141 168 194 219 244 273 298
1 ⁄2 102 127 168 194 219 244 273 298 324
2 114 141 168 194 219 244 273 298 324
2 ⁄2 127 168 194 219 244 273 298 324 356
3 141 168 194 219 244 273 298 324 356
3 ⁄2 168 194 219 244 273 298 324 356 381
4 168 194 219 244 273 298 324 356 381
4 ⁄2 194 219 244 273 298 324 356 381 406
5 194 219 244 273 298 324 356 381 406
6 219 244 273 298 324 356 381 406 432
7 . 273 298 324 356 381 406 432 457
8 . 298 324 356 381 406 432 457 483
9 . 324 356 381 406 432 457 483 508
10 . 356 381 406 432 457 483 508 533
11 . 381 406 432 457 483 508 533 559
12 . 406 432 457 483 508 533 559 584
B
14 . 432 457 483 508 533 559 584 610
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
B
Larger sizes through 36 in., in 1-in. (25.4-mm) increments.
TABLE 5 Outer Diameters of Insulation for Tubes, in.
Tube Insulation, Nominal Thickness
1 1 1 1
in. 1 1 ⁄2 22 ⁄2 33 ⁄2 44 ⁄2 5
Nominal
Size
mm 25 38 51 64 76 89 102 114 127
A
in. Outer Diameter, in.
⁄8 2.38 3.50 4.50 5.56 6.62 . . . .
⁄2 2.88 3.50 4.50 5.56 6.62 . . . .
⁄4 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1 2.88 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75
1 ⁄4 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
1 ⁄2 3.50 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75
2 4.00 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75
2 ⁄2 4.50 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75
3 5.00 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
3 ⁄2 5.56 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00
4 6.62 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00
5 7.62 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00
6 8.62 9.62 10.75 11.75 12.75 14.00 15.00 16.00 17.00
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest information.
C585–90 (1998)
TABLE 6 Outer Diameters of Insulation for Tubes, mm
Tube Insulation, Nominal Thickness
1 1 1 1
in. 1 1 ⁄2 22 ⁄2 33 ⁄2 44 ⁄2 5
Nominal
Size
mm 25 38 51 64 76 89 102 114 127
A
in. Outer Diameter, mm
⁄8 60 89 114 141 168 . . . .
⁄2 73 89 114 141 168 . . . .
⁄4 73 102 127 168 194 219 244 273 298
1 73 102 127 168 194 219 244 273 298
1 ⁄4 89 114 141 168 194 219 244 273 298
1 ⁄2 89 114 141 168 194 219 244 273 298
2 102 127 168 194 219 244 273 298 324
2 ⁄2 114 141 168 194 219 244 273 298 324
3 127 168 194 219 244 273 298 324 356
3 ⁄2 141 168 194 219 244 273 298 324 356
4 168 194 219 244 273 298 324 356 381
5 194 219 244 273 298 324 356 381 406
6 219 244 273 298 324 356 381 406 432
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
TABLE 7 Outer Diameters of Insulation for Nominal Pipe Sizes (NPS), maximum, in.
Pipe Insulation, Nominal Thickness
1 1 1 1
Nominal in. 1 1 ⁄2 22 ⁄2 33 ⁄2 44 ⁄2 5
Size
mm 25 38 51 64 76 89 102 114 127
A
in. Outer Diameter, in.
⁄2 3.25 4.38 5.38 7 8 9 10 11.13 12.13
⁄4 3.25 4.38 5.38 7 8 9 10 11.13 12.13
1 3.88 4.88 6789 10 11.13 12.13
1 ⁄4 3.88 5.38 6789 10 11.13 12.13
1 ⁄2 4.38 5.38 7 8 9 10 11.13 12.13 13.13
2 4.88 6789 10 11.13 12.13 13.13
2 ⁄2 5.38 7 8 9 10 11.13 12.13 13.13 14.38
3 6 7 8 9 10 11.13 12.13 13.13 14.38
3 ⁄2 7 8 9 10 11.13 12.13 13.13 13.13 14.38
4 7 8 9 10 11.13 12.13 13.13 14.38 15.38
4 ⁄2 8 9 10 11.13 12.13 13.13 14.38 14.38 15.38
5 9 9 10 11.13 12.13 13.13 14.38 15.38 16.38
6 9 10 11.13 12.13 13.13 14.38 15.38 16.38 17.38
7 . 11.13 12.13 13.13 14.38 15.38 16.38 17.38 18.38
8 . 12.13 13.13 14.38 15.38 16.38 17.38 18.38 19.38
9 . 13.13 14.38 15.38 16.38 17.38 18.38 19.38 20.38
10 . 14.38 15.38 16.38 17.38 18.38 19.38 20.38 21.38
11 . 15.38 16.38 17.38 18.38 19.38 20.38 21.38 22.38
12 . 16.38 17.38 18.38 19.38 20.38 21.38 22.38 23.38
B
14 . 17.50 18.50 19.50 20.50 21.50 22.50 23.50 24.50
A
These are identical with pipe outer diameters (see Table 1, Columns 2 and 3).
B
Larger sizes through 36 in., in 1-in. (25.4-mm) increments.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Please contact ASTM International (www.astm.org) for the latest info
...

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