Resistance of metallic materials to liquid biogenic and alternative fuels and their blends

This Technical Report includes application-relevant metallic materials of supply systems for liquid fuels and their blends with regard to corrosive or service life reducing influences. Assessment of the specialist literature showed possible interactions with biogenic and alternative fuels and motor fuels as well as their blends with mineral oil and motor fuels. The results of this assessment are given in this CEN/TR.

Beständigkeit metallischer Werkstoffe gegenüber flüssigen biogenen und alternativen Brennstoffen und deren Blends

Résistance des matériaux métalliques aux biocombustibles liquides, aux combustibles liquides alternatifs et à leurs mélanges

Le présent Rapport technique recense les matériaux métalliques appropriés d'un point de vue pratique pour les systèmes d'alimentation en combustibles liquides et leurs mélanges en ce qui concerne les effets corrosifs ou réducteurs de la durée de vie. L'analyse de la littérature technique a montré de possibles interactions avec les biocombustibles, les combustibles alternatifs, les carburants pour moteur ainsi que leurs mélanges composés d'huiles minérales et de carburants pour moteur. Les résultats de cette analyse sont indiqués dans le présent CEN/TR.

Odpornost kovinskih materialov proti tekočim biogorivom in alternativnim gorivom in njihovim zmesem

To tehnično poročilo vključuje kovinske materiale napajalnih sistemov za tekoča goriva in njihove zmesi, ki so pomembni za aplikacijo, v zvezi s korozivnimi vplivi ali vplivi na skrajšanje življenjske dobe. Ocenjevanje strokovne literature je prikazalo mogoče interakcije z biogenimi in alternativnimi gorivi in motornimi gorivi ter njihovimi zmesmi z mineralnimi olji in motornimi gorivi. Rezultati tega ocenjevanja so podani v tem standardu CEN/TR.

General Information

Status
Published
Publication Date
12-Sep-2017
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
13-Sep-2017
Due Date
05-Jun-2018
Completion Date
13-Sep-2017

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SLOVENSKI STANDARD
01-marec-2018
2GSRUQRVWNRYLQVNLKPDWHULDORYSURWLWHNRþLPELRJRULYRPLQDOWHUQDWLYQLP
JRULYRPLQQMLKRYLP]PHVHP
Resistance of metallic materials to liquid biogenic and alternative fuels and their blends
Beständigkeit metallischer Werkstoffe gegenüber flüssigen biogenen und alternativen
Brennstoffen und deren Blends
Résistance des matériaux métalliques aux biocombustibles liquides, aux combustibles
liquides alternatifs et à leurs mélanges
Ta slovenski standard je istoveten z: CEN/TR 17144:2017
ICS:
77.040.01 Preskušanje kovin na Testing of metals in general
splošno
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

CEN/TR 17144
TECHNICAL REPORT
RAPPORT TECHNIQUE
September 2017
TECHNISCHER BERICHT
ICS 77.060
English Version
Resistance of metallic materials to liquid biogenic and
alternative fuels and their blends
Résistance des matériaux métalliques aux Beständigkeit metallischer Werkstoffe gegenüber
biocombustibles liquides, aux combustibles liquides flüssigen biogenen und alternativen Brennstoffen und
alternatifs et à leurs mélanges deren Blends

This Technical Report was approved by CEN on 4 September 2017. It has been drawn up by the Technical Committee CEN/TC 47.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2017 CEN All rights of exploitation in any form and by any means reserved Ref. No. CEN/TR 17144:2017 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
Introduction . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Materials . 6
5 Liquid fuels . 8
6 Resistance of metallic materials to liquid biogenic and alternative fuels and their
blends . 8
7 Test procedure on resistance . 12
8 Recommendations on material selection for components in supply systems . 13
9 Conclusion . 13
Annex A (informative) National requirements for liquid fuels . 14
A.1 General. 14
A.2 Category A: Liquid fuels derived from petroleum refining processes . 14
A.3 Category B: Liquid fuels from renewable resources . 14
A.4 Category C: Combinations of category A and B . 15
Bibliography . 16
European foreword
This document (CEN/TR 17144:2017) has been prepared by Technical Committee CEN/TC 47
“Atomizing oil burners and their components - Function - Safety - Testing”, the secretariat of which is
held by DIN.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
Introduction
Both the limited range and scope of crude oil and other fossil energy sources, as well as the impact on
the climate resulting from the anthropogenic output of greenhouse gases, have led to a politically
induced initiation of the restructuring of energy usage.
In addition to increasing actual efficiency in the technical utilization of fossil energy sources, the focus is
on the development and expansion of renewable energies. The integration of regenerative resources in
sustainable heat generation can reduce the output of greenhouse gases such as CO , as well as the need
for fossil energy sources. As a bio-component of blends, fatty acid methyl ester (FAME) is currently
used. As a result of the chemical/physical properties, as well as evaporation and combustion
characteristics, experience shows that an admixture is possible up to 30 % (V/V) FAME [22, 23]. Due to
the possible interactions of the blends with components and in particular with non-ferrous metals such
as copper/brass, the manufacturers of consuming units and devices have approved their products only
to a limited extent for such an admixture. By contrast, the manufacturers of tanks and components in
the fuel piping consider their products to also be suitable for blends with higher admixtures.
However, with regard to the increasing market penetration of blends as a liquid fuel with biogenic or
alternative admixtures, requirements for the materials used should be defined and stipulated as
standard. There is, therefore, the need to prove the resistance of the materials used against these fuels.
1 Scope
This Technical Report includes application-relevant metallic materials of supply systems for liquid fuels
and their blends with regard to corrosive or service life reducing influences. Assessment of the
specialist literature showed possible interactions with biogenic and alternative fuels and motor fuels as
well as their blends with mineral oil and motor fuels. The results of this assessment are given in this
CEN/TR.
2 Normative references
There are no normative references in this document.
3 Terms and definitions
For the purpose of this document, the following terms and definitions apply.
3.1
material
raw, semi-finished or finished substance of given characteristics from which processing into a
component or part is undertaken
[SOURCE: EN 16603-10-03:2014, 3.1.12, modified: deletion of “(gaseous, liquid, solid)”]
3.2
corrosion
physicochemical interaction between a metal and its environment that results in changes in the
properties of the metal, and which may lead to significant impairment of the function of the metal, the
environment, or the technical system, of which these form a part
[SOURCE: EN ISO 8044:2015, 2.1, modified: deletion of the note]
3.3
liquid fuel
fuel which consists of mineral fuel based fractions and which remains in its liquid state under standard
temperature and pressure conditions
[SOURCE: EN 13878:2003, 3.22, modified: added mineral fuel based fractions]
3.4
liquid biogenic fuel
liquid fuel which consists 100 % (V/V) of biogenic contents
3.5
liquid alternative fuel
liquid fuel which consists 100 % (V/V) of contents that is not contained in conventional mineral fuel
based liquid fuels
3.6
blend
liquid fuel consisting of mineral fuel based fractions and admixtures of liquid biogenic and/or liquid
alternative fuels
3.7
motor fuel
aliphatic hydrocarbon component of mineral oil
Note 1 to entry: The term “fuel” is only used in this CEN/TR for the purpose of evaluating the existing specialist
literature.
Note 2 to entry: The term “motor fuel” is valid for the use in vehicles.
3.8
biodiesel
liquid motor fuel which consists 100 % (V/V) of liquid biogenic fuels
Note 1 to entry: see Clause 5 category B.
4 Materials
Table 1 lists material groups and materials, which are used in supply systems for liquid fuels. In the case
of the material groups in Table 1 an evaluation of the literature has shown that the resistance against
biogenic and alternative fuels and their blends may be limited.
The material groups steel, stainless steel and cast iron were not considered here as no limitation of
resistance is known for these materials.
Table 1 — Material groups with materials in supply systems for liquid fuels, liquid biogenic fuels
and blends
Material group Material Material number Use, Notes
Aluminium EN AW-Al99,5 EN AW-1050A
Aluminium EN AW-Al99,0 EN AW-1200
Aluminium EN AW-AlCuPbMgMn EN AW-2007 Aluminium machine alloy
Aluminium EN AW-AlCu6BiPb EN AW-2011 Aluminium alloy
Aluminium EN AW-AlCu4PbMg EN AW-2030 Aluminium machine alloy
Aluminium EN AW-AlMn1 EN AW-3103 Aluminium pipe
Aluminium G-AlSi7Mg EN AW-4018 Cast aluminium
Aluminium EN AW-AlMg5 EN AW-5019 Aluminium wrought alloy
Aluminium EN AW-AlMgSiPb EN AW-6012 Aluminium machine alloy
Aluminium EN AW-Al Si1Sn1MgBi EN AW-6023
Aluminium EN AW-AlMgSi EN AW-6060
Aluminium EN AW-AlSi1MgMn EN AW-6082-T6 Aluminium machine alloy
Cast aluminium EN AB-AlSi7Mg0,3 EN AB-42100 Cast aluminium
Cast aluminium EN AC-AlSi7Mg0,3 EN AC-42100 Cast aluminium
Cast aluminium EN AC-AlSi12Cu1(Fe) EN AC-47100
Cast aluminium EN AC-AlSi12(a) EN AC-44200 Cast aluminium
Cast aluminium EN AC-Al Si12(Fe) EN AC-44300
Copper Cu-ETP CR004A
Material group Material Material number Use, Notes
Copper Cu-FRHC CR005A
Copper Cu-ETP CW004A
Copper Cu-DHP CW024A Pipe
Brass CuSn10-C CC480K Bronze
Brass CuZn33 CW506L
Brass CuZn36 CW507L
Brass CuZn37 CW508L
Brass CuZn38Pb2 CW608N
Brass CuZn39Pb2 CW612N Machining brass
Brass CuZn39Pb3 CW614N Machining brass
Brass CuZn39Pb3 CW614N Hot-pressed brass
Brass CuZn39Pb3 - H080 CW614N - H080 Hot-pressed brass
Brass CuZn39Pb3 - min.R360 - S CW614N - min.R360 - S Machining brass
Brass CuZn39Pb3 - MS CW614N - MS Machining brass
Brass CuZn40Pb2 CW617N Hot-pressed brass
Brass CuZn40Pb2 - H080 CW617N - H080 Hot-pressed brass
Brass CuZn40Pb2 - min.R360 - S CW617N - min.R360 - S Machining brass
Brass CuZn40Pb2 - MS CW617N - MS Machining brass
Brass CuZn20Al2As CW702R
Brass CuZn35Ni3Mn2AlPb CW710R Special machining brass
Brass CuZn35Ni3Mn2AlPb - CW710R - H080 Special hot-pressed brass
H080
Brass CuZn35Ni3Mn2AlPb - CW710R - R490/H120 Special machining brass
R490/H120
Brass CuZn37Mn3Al2PbSi CW713R Special hot-pressed brass
Brass CuZn40Mn2Fe1 CW723R
Brass CuZn21Si3P CW724R ”Cuphin”, ”Ecobrass”,
”Ecocast”
Brass CuZn35Pb2Al CC752S Cast brass, de-
zincification resistant
Brass CuZn39Pb1Al CC754S Cast brass
Brass CuZn39Pb1AlB CC755S Cast brass (“MS-Fine
Grain”)
Zinc high GD-ZnAl4Cu1 ZP0410
pressure die
casting
5 Liquid fuels
Three categories are specified for liquid fuels:
Category A Liquid fuels derived from petroleum refining processes with a maximum viscosity of
10 mm /s at 20 °C, e.g. fuel category ISO-F-D according to ISO 8216-99.
NOTE 1 Liquid fuels derived from petroleum refining processes are listed in CEN/TR 15738.
Category B Liquid fuels from renewable resources, e.g. FAME according to EN 14214 or alternative
fuels.
Category C Mixtures of category A and B, e.g. diesel as a motor fuel according to EN 590, EN 15940,
EN 16709.
NOTE 2 For national requirements for liquid fuels, see Annex A.
6 Resistance of metallic materials to liquid biogenic and alternative fuels and
their blends
Statements from the literature on the resistance of the material groups against biogenic and alternative
fuels and their blends are collated in Table 2.
The test methods or test conditions of the published specialist literature references are only rarely
described with precision. Therefore, an own evaluation of the resistance of the various different
material groups against biogenic and alternative fuels and their blends was effected in Table 2.
Table 2 — Specialist literature references on the resistance of materials against biogenic and alternative fuels and their blends
Test method/Test Category Fuel Material group with evaluation on resistance Notes Source
conditions according
Aluminium Copper Brass Zinc high
to Clause 5
pressure die
casting
n. n. B FAME 0 4 0 0 - [1]
n. n. B FAME 0 3 0 0 - [2]
Static immersion test at B FAME 0 3 0 0 - [3]
100 °C
n. n. B, C Biodiesel 0 0 3 0 - [4]
n. n. A Crude oil 1 0 0 0 Corrosion rate: (0,05 to 0,5) mm/a [5]
n. n. B FAME 2 0 0 3 - [6]
n. n. B, C Biodiesel 0 3 3 0 - [7]
n. n. C FAME 1 4 4 4 - [8]
n. n. B Biodiesel 1 0 0 0 - [9]
n. n. B, C Biodiesel 2 3 0 0 - [10]
Static immersion test; A, B, C Biodiesel 0 2 0 0 Corrosion rate: 0,001 mm/a; [11]
room temperature for
...

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