EN ISO 11111-1:2005/FprA1

Textile machinery - Safety requirements - Part 1: Common requirements - Amendment 1 (ISO 11111-1:2005/FDAM 1:2009)

2009-04-20 EMA: ISO will consolidate the main text and its amendment (00214039). After closure of Formal Vote for WI 00214039, BT will be informed about the new edition of EN ISO 11111-1. The contents of the amendment will not be tagged in the new consolidated text.
DOW = 2009-12-28 as voted on e-balloting

Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen - Änderung 1 (ISO 11111-1:2005/FDAM 1:2009)

Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes - Amendement 1 (ISO 11111-1:2005/FDAM 1:2009)

Tekstilni stroji - Varnostne zahteve - 1. del: Splošne zahteve - Dopolnilo 1 (ISO 11111-1:2005/FDAM 1:2009)

General Information

• Status: Not Published
• Publication Date: 02-Sep-2009
• Withdrawal Date: 02-Mar-2010
• ICS: 59.120.01 - Textile machinery in general
• Technical Committee: CEN/TC 214 - Textile machinery and allied machinery
• Drafting Committee: CEN/TC 214/WG 1 - Safety requirements for textile machinery
• Current Stage: 5098 - Decision to abandon - Formal Approval
• Start Date: 03-Aug-2009
• Completion Date: 03-Aug-2009
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Mandate: M/BC/CEN/88/13 - Standardization request to CEN/CENELEC relating to machinery
• Ref Project: SIST EN ISO 11111-1:2005/kprA1:2009 - Textile machinery - Safety requirements - Part 1: Common requirements - Amendment 1 (ISO 11111-1:2005/FDAM 1:2009)

Relations

• Replaced By: EN ISO 11111-1:2009 - Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2009)
• Effective Date: 25-Jul-2009
• Amends: EN ISO 11111-1:2005 - Textile machinery - Safety requirements - Part 1: Common requirements (ISO 11111-1:2005)
• Effective Date: 08-Jun-2022

Overview

EN ISO 11111-1:2005/FprA1 (Amendment 1) updates the common safety requirements for textile machinery. It is a CEN-endorsed parallel amendment to ISO 11111-1:2005, clarifying scope (including hazards during transport, assembly and commissioning) and modernizing normative references. The amendment harmonizes the Part 1 common requirements with later editions of related safety standards and adds new references for functional safety, noise and integrated systems. Note: ISO planned consolidation of the main text and amendment into a single edition; the amendment contents will not be specially tagged in that consolidated text.

Keywords: Textile machinery safety, EN ISO 11111-1, safety requirements textile machinery, ISO 11111 amendment.

Key topics and technical requirements

This amendment focuses on updating normative references and clarifying foundational safety topics for textile machines. Key technical topics include:

• Risk assessment: replacement of ISO 14121 by ISO 14121-1 and addition of ISO/TR 14121-2 (practical guidance).
• Control-system safety: adoption of updated standards such as ISO 13849-1:2006 and addition of IEC 62061:2005 for functional safety of electrical/electronic control systems.
• Emergency stop and interlocks: alignment with updated standards like ISO 13850:2006 and ISO 14119/A1:2007.
• Guards and protective devices: references updated (EN 953) and electro-sensitive protective equipment references replaced with newer IEC 61496 series.
• Safety distances and ergonomics: replacement of older limb-distance standards with ISO/DIS 13857:2006 and updated EN 1005 series for human physical performance.
• Electrical safety and signalling: update to IEC 60204-1:2005 and IEC 61310-1:2007 for marking, indication and actuation.
• Noise control and ergonomics: addition of ISO 11688-1 (low-noise machinery design) and ISO/DIS 23771 for noise emission design measures.
• Scope clarification: explicit inclusion of hazards during transport, assembly and commissioning.

Practical applications and users

Who benefits from and uses this standard:

• Machine manufacturers and designers - to ensure new textile machinery complies with updated common safety principles.
• Safety engineers and compliance officers - for risk assessment, protective device selection and safety-control design.
• Installation, commissioning and maintenance teams - to understand hazards during transport, assembly and commissioning phases.
• Certification and conformity assessment bodies - for evaluating compliance with European directives.
• OEM suppliers of guards, sensors, control components and noise-reduction systems.

Related standards

This amendment updates references across the ISO 11111 series (Parts 2–7 updated to 2009 editions) and links to many machine-safety standards (ISO 13849-1, IEC 60204-1, IEC 61496 series, EN 1005, EN 1760, ISO 11161, ISO 11688-1, IEC 62061). Use EN ISO 11111-1 alongside these documents for a complete safety compliance strategy.

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN ISO 11111-1:2005/oprA1:2008
01-november-2008
Tekstilni stroji - Varnostne zahteve - 1. del: Splošne zahteve - Dopolnilo 1 (ISO
11111-1:2005/DAM 1:2008)
Textile machinery - Safety requirements - Part 1: Common requirements - Amendment 1
(ISO 11111-1:2005/DAM 1:2008)
Textilmaschinen - Sicherheitsanforderungen - Teil 1: Gemeinsame Anforderungen -
Änderung 1 (ISO 11111-1:2005/DAM 1:2008)
Matériel pour l'industrie textile - Exigences de sécurité - Partie 1: Exigences communes -
Amendement 1 (ISO 11111-1:2005/DAM 1:2008)
Ta slovenski standard je istoveten z: EN ISO 11111-1:2005/prA1
ICS:
59.120.01 Tekstilni stroji na splošno Textile machinery in general
SIST EN ISO 11111-1:2005/oprA1:2008 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

SIST EN ISO 11111-1:2005/oprA1:2008

SIST EN ISO 11111-1:2005/oprA1:2008
EUROPEAN STANDARD
DRAFT
EN ISO 11111-1:2005
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
May 2008
ICS 59.120.01
English Version
Textile machinery - Safety requirements - Part 1: Common
requirements - Amendment 1 (ISO 11111-1:2005/DAM 1:2008)
Matériel pour l'industrie textile - Exigences de sécurité - Textilmaschinen - Sicherheitsanforderungen - Teil 1:
Partie 1: Exigences communes - Amendement 1 (ISO Gemeinsame Anforderungen - Änderung 1 (ISO 11111-
11111-1:2005/DAM 1:2008) 1:2005/DAM 1:2008)
This draft amendment is submitted to CEN members for parallel enquiry. It has been drawn up by the Technical Committee CEN/TC 214.
This draft amendment A1, if approved, will modify the European Standard EN ISO 11111-1:2005. If this draft becomes an amendment,
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this
amendment into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to
provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 11111-1:2005/prA1:2008: E
worldwide for CEN national Members.

SIST EN ISO 11111-1:2005/oprA1:2008
EN ISO 11111:2005/prA1:2008 (E)
Contents Page
Foreword.3

SIST EN ISO 11111-1:2005/oprA1:2008
EN ISO 11111:2005/prA1:2008 (E)
Foreword
This document (EN ISO 11111-1:2005/prA1:2008) has been prepared by Technical Committee ISO/TC 72
"Textile machinery and machinery for dry-cleaning and industrial laundering" in collaboration with Technical
Committee CEN/TC 214 “Textile machinery and accessories” the secretariat of which is held by SNV.
This document is currently submitted to the parallel Enquiry.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EC Directive(s).
Endorsement notice
The text of ISO 11111-1:2005/DAM 1:2008 has been approved by CEN as a EN ISO 11111-1:2005/prA1:2008
without any modification.
SIST EN ISO 11111-1:2005/oprA1:2008

SIST EN ISO 11111-1:2005/oprA1:2008
DRAFT AMENDMENT ISO 11111-1:2005/DAmd 1
ISO/TC 72/SC 8 Secretariat: DIN
Voting begins on: Voting terminates on:
2008-05-08 2008-10-08
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION • МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ • ORGANISATION INTERNATIONALE DE NORMALISATION
Textile machinery — Safety requirements —
Part 1:
Common requirements
AMENDMENT 1
Matériel pour l'industrie textile — Exigences de sécurité —
Partie 1: Exigences communes
AMENDEMENT 1
ICS 59.120.01
ISO/CEN PARALLEL ENQUIRY
The CEN Secretary-General has advised the ISO Secretary-General that this ISO/DIS covers a subject
of interest to European standardization. In accordance with the ISO-lead mode of collaboration as
defined in the Vienna Agreement, consultation on this ISO/DIS has the same effect for CEN
members as would a CEN enquiry on a draft European Standard. Should this draft be accepted, a
final draft, established on the basis of comments received, will be submitted to a parallel two-month FDIS
vote in ISO and formal vote in CEN.
In accordance with the provisions of Council Resolution 15/1993 this document is circulated in
the English language only.
Conformément aux dispositions de la Résolution du Conseil 15/1993, ce document est distribué
en version anglaise seulement.
To expedite distribution, this document is circulated as received from the committee secretariat.
ISO Central Secretariat work of editing and text composition will be undertaken at publication
stage.
Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du
secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au
Secrétariat central de l'ISO au stade de publication.
THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE
REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
©
International Organization for Standardization, 2008

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAmd 1
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ii ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards adopted
by the technical committees are circulated to the member bodies for voting. Publication as an International
Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.
ISO shall not be held responsible for identifying any or all such patent rights.
Amendment 1 to ISO 11111-1:2005 was prepared by Technical Committee ISO/TC 72, Textile machinery and
accessories, Subcommittee SC 8, and by Technical Committee CEN/TC 214, Textile machinery and accessories
in collaboration.
Amendment to Clause Introduction
In the 5th para ISO 14121 shall be replaced with ISO 14121-1.

SIST EN ISO 11111-1:2005/oprA1:2008

SIST EN ISO 11111-1:2005/oprA1:2008
DRAFT AMENDMENT ISO 11111-1:2005/DAM 1

Amendments to Clause 1
In subclause 1.3, Add to read as follows:
"1.3 This and the other parts of ISO 11111 address hazards arising from the transport, assembly and
commissioning of the machinery…."
Amendments to Clause 2
ISO 10218:1992, Robots for industrial environments — Safety requirements — Part 1: Robot
shall be replaced with
ISO 10218:2006, Robots for industrial environments — Safety requirements — Part 1: Robot

ISO 11111-2:2005, Textile machinery — Safety requirements — Part 2: Spinning preparatory and spinning
machines
shall be replaced with
ISO 11111-2:2009, Textile machinery — Safety requirements — Part 2: Spinning preparatory and spinning
machines
ISO 11111-3:2005, Textile machinery — Safety requirements — Part 3: Nonwoven machinery
shall be replaced with
ISO 11111-3:2009, Textile machinery — Safety requirements — Part 3: Nonwoven machinery

ISO 11111-4:2005, Textile machinery — Safety requirements — Part 4: Yarn processing, cordage and rope
manufacturing machinery
shall be replaced with
ISO 11111-4:2009, Textile machinery — Safety requirements — Part 4: Yarn processing, cordage and rope
manufacturing machinery
ISO 11111-5:2005, Textile machinery — Safety requirements — Part 5: Preparatory machinery to weaving and
knitting
shall be replaced with
ISO 11111-5:2009, Textile machinery — Safety requirements — Part 5: Preparatory machinery to weaving and
knitting
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
ISO 11111-6:2005, Textile machinery — Safety requirements — Part 6: Fabric manufacturing machinery
shall be replaced with
ISO 11111-6:2009, Textile machinery — Safety requirements — Part 6: Fabric manufacturing machinery

ISO 11111-7:2005, Textile machinery — Safety requirements — Part 7: Dyeing and finishing machinery
shall be replaced with
ISO 11111-7:2009, Textile machinery — Safety requirements — Part 7: Dyeing and finishing machinery

Add two new references:
ISO 11161:2007, Safety of machinery-Integrated manufacturing systems
ISO 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1:
Planning
ISO 13849-1:1999, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
shall be replaced with
ISO 13849-1:2006, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for
design
ISO 13850:1996, Safety of machinery — Emergency stop — Principles for design
shall be replaced with
ISO 13850:2006, Safety of machinery — Emergency stop — Principles for design

ISO 13852:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the upper
limbs
shall be replaced with
ISO/DIS 13857:2006, Safety of machinery — Safety distances to prevent danger zones being reached by upper
and lower limbs
ISO 13853:1998, Safety of machinery — Safety distances to prevent danger zones being reached by the lower
limbs
shall be replaced with
2 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
ISO/DIS 13857:2006, Safety of machinery — Safety distances to prevent danger zones being reached by upper
and lower limbs
ISO 14119:1998, Safety of machinery — Interlocking devices associated with guards — Principles for design and
selection
shall be replaced with
ISO 14119/A1:2007, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
ISO 14121:1999, Safety of machinery — Risk assessment — Part 1: Principles
shall be deleted and the following three normative references added
ISO 14121-1, Safety of machinery — Risk assessment — Part 1: Principles
ISO/TR 14121-2, Safety of machinery — Risk assessment — Part 2: Practical guidance and examples of methods
ISO/DIS 23771, Textile machinery — Design measures for reduction of the noise emissions from textile machinery

Delete the below two references
ISO 14163, Acoustics — Guidelines for noise control by silencers
ISO 15667, Acoustics — Guidelines for noise control by enclosures and cabins

IEC 60204-1:2000, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
shall be replaced with
IEC 60204-1:2005, Safety of machinery — Electrical equipment of machines — Part 1: General requirements

IEC 60447:1993, Man-machine interface (MMI) — Actuating principles
shall be replaced with
IEC 60447, Man-machine interface (MMI) — Actuating principles

IEC 60947-1-5:2000, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching
elements; Electromechanical control circuit devices
shall be replaced with
IEC 60947-5-1, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching
elements; Electromechanical control circuit devices
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
IEC 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual,
acoustic and tactile signals
shall be replaced with
IEC 61310-1:2007, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual,
acoustic and tactile signals
IEC 61496-1:1997, Safety of machinery — Electro-sensitive protective equipment — General requirements and
tests
shall be replaced with
IEC 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment. General requirements and tests

IEC 61496-2:1997, Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements
for equipment using active opto-electronic protective devices
shall be replaced with
IEC 61496-2:2006, Safety of machinery - Electro-sensitive protective equipment - Part 2: Particular requirements
for equipment using active opto-electronic protective devices

IEC 61496-3:2001, Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements
for Active Opto-electronic Protective Devices responsive to Diffuse Reflection
shall be replaced with
IEC 61496-3:2006, Safety of machinery - Electro-sensitive protective equipment - Part 3: Particular requirements
for Active Opto-electronic Protective Devices responsive to Diffuse Reflection

Add new reference
IEC 62061:2005, Safety of machinery - Functional safety of safety-related electrical, electronic and programmable
electronic control systems
Delete the below reference
EN 563:1994, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish
temperature limit values for hot surfaces

EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and
movable guards
shall be replaced with
4 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
EN 953, Safety of machinery — Guards — General requirements for the design and construction of fixed and
movable guards
prEN 1005-2:2003, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery
and component parts of machinery
shall be replaced with
EN 1005-2, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and
component parts of machinery
prEN 1005-4:2002, Safety of machinery — Human physical performance — Part 4: Evaluation of working postures
and movements in relation to machinery
shall be replaced with
EN 1005-4, Safety of machinery — Human physical performance — Part 4: Evaluation of working postures and
movements in relation to machinery

EN 1760-1:1997, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for the
design and testing of pressure sensitive mats and pressure sensitive floors
shall be replaced with
EN 1760-1, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for the
design and testing of pressure sensitive mats and pressure sensitive floors

EN 1760-2:2001, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the
design and testing of pressure sensitive edges and pressure sensitive bars
shall be replaced with
EN 1760-2, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the
design and testing of pressure sensitive edges and pressure sensitive bars

Add two new normative references
EN 999, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of
the human body
EN 1760-3, Safety of machinery — Pressure sensitive protective devices — Part 3: General principles for the
design and testing of pressure sensitive bumpers, plates, wires and similar devices
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Amendments to Clause 5
Change title of subclause 5.3.1 to read as follows:
5.3.1 Inherently safe design measures
Add new normative paragraph after "EXAMPLE"
For textile machinery the technical guidelines on inherently safe design according to ISO 12100-2:2003, clause 4
shall apply.
Change title and subsequent text of subclause 5.3.2 to read as follows:
5.3.2 Consideration of geometrical factors and physical aspects
For risk reduction of textile machinery the geometrical factors and physical aspects according to Table 1 and
according to 4.2 of ISO 12100-2:2003 shall apply.
Update Table 1 and change as follows
Table 1 — Risk reduction by design
Application Reference
Making machines safe by virtue of
⎯ avoiding sharp edges and corners, protruding parts, etc.,
ISO 13854, ISO/DIS 13857
⎯ the shape and the relative location of their mechanical component parts (see ISO 13854),
A.4 in this standard
⎯ the limitation of the actuating force (see A.4),
A.1 in this standard
⎯ the limitation of the mass and/or velocity (see A.1).

In 5.3.3, Reduction of risks by safeguarding, update Table 2 and change as follows
Table 2 — Safety requirements and/or measures for guards
Application Reference
ISO 12100-2:2003, 5.2
Guard selection, unless specified in Clause 6 of this part of ISO 11111 and in
ISO 11111-2 to ISO 11111-7
EN 953
ISO 12100-2:2003, 5.3
Guard design and construction
EN 953
EN 953
Guard fastening
ISO/DIS 13857:2006, Tables 1, 4 and 7
Guard arrangement, unless specified in Clause 6 of this part of ISO 11111
a
and in ISO 11111-2 to ISO 11111-7 and B.1
Guard interlocking, unless specified in Clause 6 of this part of ISO 11111 and ISO 14119:1998/A1:2007, Clauses 5, 6
in ISO 11111-2 to ISO 11111-7 and 7
Fence guard A.3 in this standard
a
The safety distances for guards shall apply to all positions for normal operation as well as setting, adjustment, maintenance work
and elimination of process faults.

6 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Update Table 3 and change as follows
Table 3 — Safety requirements and/or measures for safety devices
Application Reference
Selection of safety devices, unless specified in Clause 6 of ISO 12100-2:2003, 5.2
this part of ISO 11111 and in ISO 11111-2 to ISO 11111-7
Technical characteristics of safety devices ISO 12100-2:2003, 5.3.3
IEC 61496-1
Positioning of safety devices, unless specified in Clause 6 EN 999:1998, Clauses 5 to 7
of this part of ISO 11111 and in ISO 11111-2 to ISO 11111-
a
Interlocking (with and without guard locking):
⎯ selection ISO 14119:1998/A1:2007, Clause 7
ISO 14119:1998/A1:2007, Clauses 5
⎯ design
and 6
IEC 61496-1
b, d
Electro-sensitive protective equipment: IEC 61496-1
⎯
arrangement
EN 999:1998, Clause 6
b, d
Active opto-electronic protective devices (AOPD): IEC 61496-2
⎯ arrangement
EN 999:1998, Clause 6
⎯
safety distance (upper and lower limbs)
ISO/DIS 13857
Active opto-electronic protective devices responsive IEC 61496-3
b, d
to diffuse reflection(AOPDDR):

⎯ arrangement
EN 999:1998, Clause 6
ISO/DIS 13857
⎯
safety distance (upper and lower limbs)
d
Pressure-sensitive mats and floors: EN 1760-1
d
Pressure-sensitive edges and bars EN 1760-2
d
Pressure sensitive bumpers, plates, wires EN 1760-3
Two-hand controls: ISO 12100-1:2003, 3.26.4
IEC 60204-1:2005, 9.2.6.2
c
– selection  ISO 13851:2002, clause 4 and Annex B

EN 999: 1998, clause 8
– arrangement
Hold-to-run control devices (touch control, biased-off ISO 12100-1:2003, 3.26.3
switch) IEC 60204-1:2005, 9.2.6.1
Limited movement control device ISO 12100-1:2003, 3.26.9
a The safety distances for safety devices shall apply to all positions for normal operation as well as setting, adjustment,
maintenance work and elimination of process faults.
b The type selected according to IEC 61496-1 shall be consistent with the required performance level (PL) or safety
integrity level (SIL) of the safety-related part of the control system as defined in ISO 13849-1:2006,4.2.2 (or IEC
62061: 2005 ; 5.2.4.).
c The type selected according to ISO 13851 shall be consistent with the required performance level (PL) or safety
integrity level (SIL) of the safety-related part of the control system as defined in ISO 13849-1:2006,4.2.2 (or IEC
62061: 2005 ; 5.2.4.).
d Sensitive protective equipment (SPE) according to ISO 12100-1:2003, 3.26.5.
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
In 5.4.2.2, General safety requirements for electrical equipment, update Table 4 and change the references on IEC
60204-1:2005 as follows
Table 4 — Safety requirements for electrical equipment of machines
Reference
Electrical hazards
IEC 60204-1:2005
6 and 8
Electric shock
7 and 8
Overcurrent, overspeed and overload
Environmental influences
7.5
Restart after voltage drop or supply interruption
10, 11 and 16
Accessibility, layout and identification of control equipment
10 and 11
Ergonomics for manual operation
12 and 13
Cabling and wiring
Accessories and lighting
Documentation and instruction handbook
Testing
In 5.4.2.3, Specific safety requirements for control systems and devices, update Table 5 and change as follows
Table 5 — Safety requirements for control systems
Application Reference
Design of control system ISO 12100-2:2003, 4.11
Control circuits and functions IEC 60204-1:2005, Clause 9
Control interfaces IEC 60204-1:2005, Clause 10 and 11
Programmable electronic equipment ISO 13849-1 or IEC 62061
Control gear IEC 60204-1:2005, Clause 11
Fault exclusion/proven components ISO 13849-2:2003, Clause 7
Required Performance Level (PL) or ISO 13849-1 or
Safety Integrity Level (SIL) IEC 62061
Categories of resistance to faults ISO 13849-1: 2006, Clause 6
Control devices IEC 60204-1:2005, Clause 10
Safety signals, symbols and signs IEC 61310-1:1995, Clauses 5 to 8
Arrangement of control devices ISO 12100-2:2003, 4.8.8 and 4.11.8
Actuating principles IEC 60447:1993

Delete text below Table 5 including Figure 1 and change to read as follows:
If in clause 6 or in ISO 11111-2 to ISO 11111-7 a performance level (PL) according to ISO 13849-1:2006 or a
safety integrity level (SIL) according to IEC 62061:2005 has not been selected, a PL =c or SIL =1 shall at least be
used.
The adoption of a lower level than performance level PL = c or safety integrity level SIL = 1 shall be based on an
risk assessment in accordance with ISO 13849-1:2006, Annex A or IEC 62061:2005, Annex A.
8 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Where it is necessary to make fault exclusions for the used components to achieve the required performance level,
ISO 13849-2:2003 shall apply.
In 5.4.2.4, Specific safety requirements for starting and stopping, the references in Table 6 shall be modified and a
new line added (footnote a):
Table 6 — Safety requirements for starting and stopping
Application Reference
Starting ISO 12100-2:2003, 4.11.2 and 4.11.3
a
IEC 60204-1:2005: 9.2.2
Stopping
Unexpected start-up ISO 14118:2000, Clauses 5 and 6
Isolation from energy sources ISO 12100-2:2003, 5.5.4
IEC 60204-1:2005, clause 5
Start-up by inadvertent actuation 5.4.2.4 a)
5.4.2.4 a) and ISO 12100-2:2003 4.11.8
Observation of danger zones from main control position 5.4.2.4 b)
Start-up by unauthorized persons 5.4.2.4 b)
Automatic restart after process interruption 5.4.2.4 c)
Start-up after interruption of power supply IEC 60204-1:2005, 7.5
Emergency stopping 5.4.2.4 d)
ISO 12100-2:2003, 5.5.2
ISO 13850
IEC 60204-1:2005, 10.7 and 10.8
ISO 11161
a
Each workstation of the machine shall be provided with a control device for generating a safe normal stop according to IEC 60204-
1:2005; stop category 0 or 1. If additionally a stop control is required to generate an operational stop (according to EN 60204-1:2005;
stop category 2 ), the stop condition must be monitored and maintained.

Add new sentence at the end of item b) and new Note 2
In order to observe the danger zones from the control position, mirrors, screens and other viewing auxiliary means
may be used or the control console may be provided in an elevated position.
NOTE 2 For interconnected machines (integrated manufacturing systems) the safety requirements according to ISO 11161
can be used.
Update item d) and change as follows
d) Where a warning signal is used to warn against the start of a machine and to allow persons in danger to reach
a safeguarded place within sufficient time, the start/restart shall be according to ISO 11161:2007, 8.8 unless
otherwise indicated in ISO 11111-2 to ISO 11111-7.
In 5.4.4, Static electricity, item c), delete text and write as follows
c) providing information in the instruction handbook on avoiding static electricity. This information can be given e. g.
by indicating the minimum humidity to be provided by the air-conditioning system or by instruction on how to avoid
over-drying.
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
In 5.4.7, Noise reduction, safety requirements, change text below to read as follows
The safety requirements according to ISO/DIS 23771 shall be met.
nd
In 5.4.11, Fire, change 2 sentence to read as follows
In case fire is a significant hazard (see ISO 11111-2 to ISO 11111-7) this shall be achieved by adoption of
measures selected from the following list, with preference for the measures under a):
a) Measures to avoid the generation of fire:
1) …;
3) information on maintenance procedures to reduce the risk of overheating of machine elements (e.g. due to
dust accumulation);
b) Measures to counter and extinguish fire once generated:
1) provision of flame or smoke detectors together with automatic fire extinguishers as an integral part of the
machine;
2) provision of information in the instruction handbook regarding the need to install either fixed automatic fire
extinguishers (e.g. sprinkler systems) or hand-operated fire extinguishers in the building;
3) description of safe procedure of extinguishing in the instruction book;
4) providing openings allowing secure extinguishing.
In 5.4.12, Explosion, safety requirements, delete in last sentence the dated reference to EN 1127-1:2007 and to
Clauses 5 and 6.
In 5.4.13, Ergonomics, Hazards, change text to read as follows:
Neglect of ergonomic principles leads to excessive or repetitive efforts. Impairment to health and the risk of
accident might be the result.
st
In 5.4.13, Ergonomics, safety requirements, change 1 sentence into item a) and add new items b) and c)
a) Textile machines shall comply with the ergonomic principles given in ISO 12100-2, and EN 614-1 and
EN 1005-1 to EN 1005-4.
b) The lighting required for the operation of textile machinery according to EN 12464-1 shall be ensured. This
can be realized by installation instructions in the instruction handbook with respect to the lighting required
in the installation area or by integration of lighting into the textile machinery. Areas, which cannot be
sufficiently lighted by the ambient lighting shall generally be provided with a lighting adapted to the working
areas .
c) Operation of textile machinery generally requires a standing position. If operation in a sitting position is
planned the working place shall be designed either for attachment of seats (including use of suitable
chairs) or the seat shall be an integral part of the machine. In this case the seat shall offer safe holding and
its distance to the operating parts shall be adaptable to the operator.
Amendments to Clause 6
In 6.3 Safety Requirements three references (in b)1); b)2) and c) to ISO 13852: 1996 shall be changed with
ISO/DIS 13857:2006.
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SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
In 6.3, item f) shall be changed to read as follows:
f) The safety related part of the control system of particularly dangerous machine elements shall present a
performance level of at least PL = d according to ISO 13849-1:2006 or a safety integrity level SIL = 2
according to IEC 62061:2005.
The adoption of a lower level than performance level PL = d or a safety integrity level SIL = 2 shall be based
on a risk assessment in accordance with ISO 13849-1:2006, Annex A or IEC 62061:2005, Annex A. See also
ISO 11111-1:2009, 5.4.2.3.
In 6.5, Rollers, Figure 8 shall be revised with the below one:

Figure 8
In 6.5, Rollers, item h), the below Note shall be added
NOTE Roller surfaces covered with a smooth gumming or a smooth weaving beam, or a card web are not considered to be
rough surfaces.
In 6.5, Rollers, item f), "trip device" shall be replaced with "sensitive protective equipment"
In 6.5, Rollers, item k), the text shall be replaced with the following:
The safety related part of the control system concerning drawing-in points of rollers or rollers and fixed parts shall
present a performance level of at least PL = d according to ISO 13849-1:2006 or a safety integrity level SIL = 2
according to IEC 62061:2005.
The adoption of a lower level than performance level PL = d or a safety integrity level SIL = 2 shall be based on a
risk assessment in accordance with ISO 13849-1:2006, Annex A or IEC 62061:2005, Annex A. See also ISO
11111-1:2009, 5.4.2.3.
In 6.7.1, Running wheels, listing b) "trip device" shall be replaced with "sensitive protective equipment"
In 6.8.4, item b), c), update text to read as follows:
b) The machine shall not be restarted by closing the door but only by actuating the start control at the control
panel. Every access shall be fitted with a manually operated reset control system, e. g. reset control, key
system, unless all danger points can be viewed from the control panel. The reset control system shall not be
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
capable of being actuated from a danger zone. The reset control shall be inoperative while a door is open. The
start control shall be effective only when all doors are closed and all reset control systems have been actuated.
c) Unlocking shall incorporate two individual stages. In the first stage, the door is partially unlocked, but still
restrained (it is essential that the restraint be strong enough to withstand any residual forces); the door or the
lid shall be fully open within the limits of the restraint (until there is a gap of not less than 8 mm between the
door or the lid and the seal) before the final stage of unlocking can begin and the door or the lid can be
opened. The door shall be designed in a way to be opened from inside unless an additional and accessible
control device provided in the danger zone prevents the reset of the machine.
In 6.11, Fans fitted to machines, the title shall be changed to "Fans"
In 6.12. Cutting devices, item b) the term "trip devices" shall be replaced by "sensitive protective equipment"
In 6.12, Cutting devices item c) the text shall be replaced with the following:
c) Guillotine-type blades
Means shall be provided to prevent access to the danger zone while the blade is in motion; for example, this
may be achieved if, on entry and exit sides of the blade, tunnel guards are provided whose dimensions
correspond to ISO/DIS 13857. Movable guards (e.g. hinged covers) within the tunnel shall be interlocked with
the motion of the blade (see 5.3.3, Table 2).
If such a cutting device is incorporated in a textile installation having fence guards (see 5.3.3, Table 2), access
to the work areas doors interlocked with the movement of the blade shall be provided in front of, and behind,
the cutting device (see A.3). If fence guards are not provided, the work area shall be secured by means of
safety devices (e.g. a system of AOPD or pressure-sensitive mats or floors), which prevent movement of the
blade as long as a person can reach it (see 5.3.3, Table 3). The stopping time shall be shorter than the access
time.
Interlocking devices of guards and fixed parts of guillotine-type blades shall present a performance level of at
least PL = d according to ISO 13849-1:2006 or a safety integrity level SIL = 2 according to IEC 62061:2005.
The adoption of a lower level than performance level PL = d or a safety integrity level SIL = 2 shall be based
on a risk assessment in accordance with ISO 13849-1:2006, Annex A or IEC 62061:2005, Annex A. See also
ISO 11111-1:2009;5.4.2.3.
For the protection of the operator during the changing of blades, mechanical restraints shall be provided to
prevent the blade carrier from falling.

In 6.17, Dancing rollers, Note below item c), change text to read as follows:
NOTE Single pivoting rollers with mechanical stop Dancing rollers, which do not cause crushing or shearing hazards, do
not need the special requirements mentioned above.
In 6.18, Batchers, the whole text shall be replaced as follows
6.18 Batching devices
6.18.1 General Information
Batching devices are used to wind fabric or carpets into a batch, in particular in non-woven fabric production, in
weaving mills, hosiery mills, bleach works, dye shops, printing plants and finishing equipment.
General safety requirements
Batching devices shall comply with the general safety requirements included in Table 9.
12 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Table 9 — General safety requirements relating to batching devices
Application Reference
All machines:
Electrical equipment in general 5.4.2.1 and 5.4.2.2
Electrical control systems 5.4.2.3
Starting and stopping 5.4.2.4
Reduction of risks by design 5.3.2
Reduction of risks by safeguarding 5.3.3
– with guards Table 2
– with safety devices Table 3
Fluid power systems and components 5.4.5
Devices for special operation 5.5
Escape and rescue of trapped persons 5.7
Fitting of parts 5.8
Particular machine elements:
Drive and transmission enclosures 6.2
Rollers 6.5
Rotating shafts 6.6
The danger points in the winding area shall be safeguarded by preventing access with a fence guard in accordance
with A.3, or by the means described in 6.18.2, 6.18.3 and 6.18.4 as relevant.
If a fence guard is used the enclosure must have an interlocking gate. To facilitate the start up of a batcher, the
interlocking device may be fitted with an override switch providing crawl speed of the batcher by a hold-to-run
control device or limited movement control devices. These control units may be intended for actuation by hand, by
leg or by foot.
The parts of the control system related to the interlocking and other safety provisions of all batcher types described
in this clause shall present a performance level of at least PL = d as defined in ISO 13849-1:2006, or a safety
integrity level SIL = 2 as defined in IEC 62061:2005 (see 5.4.2.3).
The adoption of a performance level lower than PL = d or a safety integrity level lower than SIL = 2 shall be based
on a risk assessment in accordance with ISO 13849-1:2006, Annex A or IEC 62061:2005, Annex A. .
6.18.2 Surface-driven batcher
Surface-driven batchers are batching devices where the fabric batch is supported in the centre with a driving roller
resting on the fabric batch.
General safety requirements
The safety requirements and/or measures shall be in accordance with 6.18.1
Special hazards
Mechanical, from machine parts, especially rollers, from the process material during the winding operation, in
particular, drawing-in or trapping, and from the lowering of the drive arm, in particular, crushing.
SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
Special risks
Access during normal operation, particularly start-up of a new batch, and also when the fabric is smoothed and
edges are uncurled, leading to low probability of severe or fatal injury and in other cases to high probability of minor
or moderate injury.
Special safety requirements
Surface-driven batchers with a surface speed exceeding 2 m/min shall be provided with a fixed or movable guard
or sensitive protection equipment (SPE) covering the entire width at the drawing-in point between the web and the
fabric batch in accordance with 5.3.3, Tables 2 and 3.
The guard or the SPE shall be designed to compensate for the progressively increasing diameter of the batch.
Actuating the guard or the SPE shall cause the drive to stop and to lift the drive roller immediately to a distance of
more than 120 mm from the surface of the cloth batch.
If, for technical reasons, the SPE cannot be positioned according to EN 999 the SPE shall be arranged in such a
way that it is activated automatically by the operator approaching the drawing-in point, and that it can be activated
intentionally by the operator. In this case the appropriate position of the SPE shall be defined on the basis of a
specific risk assessment. If with the best available solution residual risks remain, these risks shall be indicated by
warnings at the hazard zone and the corresponding measures shall be described in the instruction handbook to
enable safe working, in particular during batch changing.
NOTE In many cases positioning of SPE in full compliance with EN 999 is considered not possible for technical reasons,
but when drafting this standard it has not been possible to define precise special criteria for the positioning of the SPE to the
variety of batchers.
An example for the arrangement of an SPE in combination with a feed roller is shown in Figure 13 a). The feed
roller (4) impedes access to the drawing-in point. The distance between the SPE (5) and the drawing-in point at the
driving roller (3) is at least 120 mm, while the SPE is kept by the feed roller at the least possible distance to the
batch (6).
An example of a solution for adapting the position of the SPE to the increasing winding diameter via two sensing
edges arranged in tandem is shown in Figure 13 b). The distance between the sensing edges and fabric batches
should be kept as small as possible. Depending on the winding diameter, either the front or the back sensing edge
is closer to the fabric batch.
It shall only be possible to lower the arm of the driving roller by a hold-to-run control device or, alternatively, guards
or SPE must be provided in order to prevent crushing between the driving arm and the fabric batch. (See 5.3.3 and
tables 2 and 3). The appropriate position of the SPE shall be defined on the basis of a specific risk assessment.
14 © ISO 2008 – All rights reserved

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
a)                                        b)
Key
1 Arm 5 Sensitive protection equipment (sensitive line)
2 Fabric 6 Fabric batch
3 Driving roller 7 Batch rack
4 Feed roller 8 Two sensing edges

Figure 13 — Protection equipment for surface-driven batcher

SIST EN ISO 11111-1:2005/oprA1:2008
ISO 11111-1:2005/DAM 1
6.18.3 Centre batcher
Centre batchers are batching devices where the fabric batch is supported and driven in the centre.
General safety requirements
The safety requirements and/or measures shall be in accordance with 6.18.1
Special hazards
Mechanical, from machine parts and process material during the winding operation in particular, drawing-in or
trapping.
Special risks
Access during normal operation, particularly start-up of a new batch, and also when the fabric is smoothed and
edges are uncurled, leading to low probability of severe or fatal injury and in other cases to high probability of minor
or moderate injury.
Special safety requirements
Centre batchers with a surface speed exceeding 2 m/min shall be provided with a fixed or movable guard or
sensitive protective equipment (SPE) covering the entire width at the drawing-in point between the web and
...