EN 13019:2001
(Main)Machines for road surface cleaning - Safety requirements
Machines for road surface cleaning - Safety requirements
This standard applies to road surface cleaning machines, which are defined in clause 3. The equipment would normally be mounted to a proprietary vehicular truck chassis or combined with its own chassis construction and propulsion system, in both cases to form an integral unit. Directives and standards for the vehicular truck chassis aspect, termed "Base Vehicles" in this standard, would be those relative to that equipment, even where specific modifications have been made to realise the road surface cleaning application.
Maschinen zur Straßenreinigung - Sicherheitsanforderungen
1 Anwendungsbereich
Diese Europäische Norm bezieht sich auf Maschinen zur Straßenreinigung, die unter Abschnitt 3
definiert sind. Normalerweise ist eine Maschine zur Straßenreinigung auf ein Trägerfahrzeug (z.B.
LKW, Traktor, Baumaschinen und Flurförderzeuge) aufgebaut. Ebenfalls möglich ist der Aufbau einer
Maschine zur Straßenreinigung auf einem speziell konstruierten Fahrgestell- und Antriebssystem. In
jedem Fall bilden Aufbau und Fahrgestell eine Einheit. Richtlinien und Normen des Fahrzeugbaues
sind bindend, auch wenn spezielle Anpassungen zum Aufbau einer Maschine zur Straßenreinigung
erforderlich sind. Für die Teilnahme am öffentlichen Straßenverkehr gelten die nationalen Vorschriften.
Diese Europäische Norm behandelt alle anhand einer Risikobeurteilung festgestellten signifikanten
Gefährdungen, die von Maschinen zur Straßenreinigung ausgehen, wenn sie bestimmungsgemäß
entsprechend den Empfehlungen des Herstellers verwendet werden. Diese Europäische Norm
behandelt nicht signifikante Gefährdungen bezüglich Lärm und elektromagnetischer Verträglichkeit
(EMV). Diese Europäische Norm spezifiziert nur die entsprechenden technischen Maßnahmen zur
Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen beim Einsatz ,
der Einstellung, der Be-und Entladung und der Wartung der Maschine ausgehen.
Diese Europäische Norm behandelt nicht die technischen Anforderungen an Trägerfahrzeuge (z.B.
LKW) und Sonderkonstruktionen. Diese werden in Richtlinien zum Fahrzeugbau abgehandelt. An- und
Aufbauwechselsysteme z.B. für Wechselbehälter sind in anderen Normen geregelt.
Diese Europäische Norm gilt nicht für ¿Maschinen für den Straßenbetriebsdienst" nach prEN 13524:1999
(z.B. Vorbaukehrmaschinen)
Maschinen oder Komponenten, die ausschließlich für die Reinigung von Gleiskörpern konstruiert sind,
werden in dieser Europäischen Norm nicht behandelt.
Machines de nettoiement des chaussées - Exigences de sécurité
1 Domaine d'application
La présente norme s'applique aux machines de nettoiement des chaussées telles que définies à l'article 3. L'équipement est en général monté sur un châssis de véhicule porteur (par exemple camion, tracteur, engin de terrassement et équipement mobile de manutention industrielle). Il est également possible de monter une machine de nettoiement des chaussées sur son propre châssis et son propre système de propulsion. Dans tous les cas, la machine et son châssis forment une unité. Les directives et les normes relatives au châssis porteur, appelé "Véhicule de base" dans cette norme, seront celles relatives à cet équipement, même lorsque des modifications spécifiques ont été faites pour satisfaire l'application de nettoiement des chaussées. L'utilisation sur les routes publiques est régie par les codes nationaux.
Cette norme traite tous les phénomènes dangereux significatifs identifiés lors de l'estimation du risque comme étant spécifiques aux machines de nettoiement des chaussées lorsqu'elles sont utilisées normalement et dans les conditions prévues par le fabriquant. La présente norme ne traite pas des phénomènes dangereux significatifs associés au bruit et à la CEM (Compatibilité Electromagnétique). La présente norme européenne ne spécifie que les mesures techniques appropriées pour éliminer ou réduire les risques engendrés par les phénomènes dangereux significatifs associés au fonctionnement de la machine, sa mise en service et son réglage, son déchargement et sa maintenance régulière.
La présente norme européenne ne comprend pas les véhicules porteurs (par exemple camion) ou des constructions à l'unité. Ceux-ci sont du ressort des directives pour la fabrication des véhicules. Les systèmes d'équipement démontables (par exemple cuves démontables) sont spécifiés dans d'autres normes.
Machines for road surface cleaning - Safety requirements
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 13019:2002
01-januar-2002
Machines for road surface cleaning - Safety requirements
Machines for road surface cleaning - Safety requirements
Maschinen zur Straßenreinigung - Sicherheitsanforderungen
Machines de nettoiement des chaussées - Exigences de sécurité
Ta slovenski standard je istoveten z: EN 13019:2001
ICS:
43.160 Vozila za posebne namene Special purpose vehicles
SIST EN 13019:2002 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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EUROPEAN STANDARD
EN 13019
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2001
ICS 43.160
English version
Machines for road surface cleaning - Safety requirements
Machines de nettoiement des chaussées - Exigences de Maschinen zur Straßenreinigung -
sécurité Sicherheitsanforderungen
This European Standard was approved by CEN on 1 January 2001.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2001 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13019:2001 E
worldwide for CEN national Members.
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EN 13019:2001
CONTENTS PAGE
Foreword .4
0 Introduction.4
1 Scope .4
2 Normative references.5
3 Terms and definitions .5
3.1 road surface cleaning machines .5
3.2 demountable machine .5
3.3 hopper .5
3.4 sweep gear.6
3.5 pick-up system .6
3.6 traffic area.6
4 List of significant hazards .6
5 Safety requirements and/or measures .8
5.1 Elevating hoppers and powered discharge doors.8
5.1.1 Multiple control systems.8
5.1.2 Elevating hopper .8
5.1.3 Movement .8
5.1.4 Position of controls.8
5.1.5 Stability.8
5.1.6 Hoses and pipework.9
5.2 Sweep gear .9
5.2.1 Brushes and brooms.9
5.2.2 Raising, lowering and slewing mechanisms.9
5.2.3 Sweep gear illumination .9
5.2.4 Sweep gear maintenance .9
5.3 Access and walkways.9
5.4 Controls .9
5.5 Protection devices .9
5.5.1 Moving parts.9
5.5.2 Hot surfaces .10
5.5.3 Fumes, gases and dust particles .10
5.5.4 Pipes and hoses.10
5.5.5 Doors and panels .10
5.6 Water systems.10
5.6.1 Tanks .10
5.6.2 Washing/flushing system .10
5.7 Fuel and hydraulic tanks.10
5.8 Hand-held cleaning devices/suction hoses .10
5.9 Demountable machines and components.11
5.9.1 Demountable components .11
5.9.2 Supporting means for machines and components.11
5.9.3 Disconnectable power and signal-transmitting systems .11
6 Information for use.11
6.1 Operating and maintenance instructions.11
6.2 Spare parts list .12
7 Marking.12
8 Verification .12
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EN 13019:2001
Annex A (informative) Terminology.13
Annex B (informative) Hopper safety device.16
Annex ZA (informative) Clauses of this European Standard addressing Essential Requirements or
other provisions of EU Directives.17
Bibliography.18
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EN 13019:2001
Foreword
This European Standard has been prepared by Technical Committee CEN/TC 151 "Construction equipment
and building material machines - Safety", the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by August 2001, and conflicting national standards shall be withdrawn at
the latest by August 2001.
This European Standard has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard.
Annex A is informative and contains "Terminology";
Annex B is informative and contains "Hopper safety device".
This standard contains a “Bibliography” as well.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain,
Sweden, Switzerland and the United Kingdom.
0 Introduction
This European Standard is a Type C-standard as stated in EN 292.
The machinery concerned and the extent to which hazards are covered are indicated in the scope of this
standard.
1 Scope
This European Standard applies to road surface cleaning machines, which are defined in clause 3. The
equipment would normally be mounted on a carrier vehicle (e.g. truck, tractor, construction machinery and
mobile industrial handling equipment). It is also possible to mount a road surface cleaning machine on its own
chassis construction and propulsion system. In all cases the machine and chassis form an integral unit.
Directives and standards for the vehicular truck chassis aspect, termed 'carrier vehicle' in this standard, would
be those relative to that equipment, even where specific modifications have been made to realize the road
surface cleaning application. The use in public road traffic is governed by the national regulations.
This European Standard deals with all significant hazards identified through a risk assessment pertinent to
road surface cleaning machines when they are used as intended and under the conditions foreseen by the
manufacturer. This European Standard does not deal with significant hazards associated with noise and EMC.
This European Standard only specifies the appropriate technical measures to eliminate or reduce risks arising
from the significant hazards associated with machine operation, setting and adjustments, load discharge and
routine maintenance.
This European Standard does not include requirements for the carrier vehicles (e.g. truck) or special
constructions. These are covered in directives related to the construction of vehicles. Demountable bodywork
systems (e.g. demountable containers) are specified in other standards.
This European Standard does not apply to road surface cleaning machines such as front mounted tractor
brooms according to prEN 13524:1999
This European Standard does not apply to machines or components that are specifically designed for cleaning
tram-lines and rail tracks.
This European Standard does not deal with the risks associated with the operation of machines in potentially
explosive atmospheres.
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EN 13019:2001
This European Standard applies to machines which are manufactured after the date of approval of the
standard by CEN.
2 Normative references
This European Standard incorporates by dated or undated references, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European Standard only when incorporated in it by amendment or revision. For undated references the
latest edition of the publication referred to applies (including amendments).
EN 292-1:1991 Safety of machinery - Basic concepts, General principles
of design - Part 1: Basic terminology, methodology
EN 292-2:1991 Safety of machinery - Basic concepts, General principles of design –
Part 2: Technical principles and specifications
EN 563 Safety of machinery – Temperatures of touchable surfaces –
Ergonomics data to establish temperature limit values for hot surfaces
EN 953 Safety of machinery – Guards-General requirements for the design
and construction of fixed and movable guards
EN 982 Safety of machinery - Safety requirements for fluid power systems and
components – Hydraulics
EN 983 Safety of machinery - Safety requirements for fluid power systems and
components – Pneumatics
EN 1070:1998 Safety of machinery – Terminology
EN ISO 2867 Earth-moving machinery – Access systems
ISO 6750 Earth-moving machinery – Operation and maintenance –
Format and content of manuals
3 Terms and definitions
For the purposes of this European Standard the terms and definitions stated in EN 1070:1998 apply.
Additional terms and definitions specifically needed for this European Standard are added below:
3.1
road surface cleaning machines
machines for removal of spoil on traffic areas, where the machines are permanently fixed or demountable from
a carrier vehicle or specially designed chassis (see annex A).
Road surface cleaning machines are equipped with sweep gear to scarify debris. The sweepings maybe
collected by the machine and conveyed into a hopper.
3.2
demountable machine
machine, that may be demounted from and remounted to the carrier vehicle.
3.3
hopper
container for the collected sweepings or spoil.
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EN 13019:2001
3.4
sweep gear
collective name for all components that perform the cleaning function such as brushes, brooms, pneumatic
and/or mechanical conveyance equipment, flushing and high pressure washer equipment.
3.5
pick-up system
means for conveying the sweepings into the hopper.
3.6
traffic area
paved areas on which there is vehicular and/or pedestrian traffic. Not included are rail tracks which are solely
for rail-mounted traffic, as well as traffic areas inside buildings and underground.
4 List of significant hazards
This clause contains all hazards and hazardous situations, as far as they are dealt with in this European
Standard, identified by risk assessments significant to this type of machinery that require action to eliminate or
reduce risk.
Hazards Typical location of hazard Relative
Subclauses
1 Mechanical hazards (caused for
example by:
- shape;
- relative location;
- mass and stability;
(potential energy of elements)
- mass and velocity;
(kinetic energy of elements)
- inadequacy of mechanical
strength
- accumulation of potential energy by:
- elastic elements (springs), or
- liquids or gases under pressure or
- vacuum
of the machine or parts or
workpieces).
1.1 Crushing hazard Under elevating hopper 5.1.2
Under hopper door 5.1.3
5.5.5
1.2 Shearing hazard Sweep gear mechanisms 5.2.2
1.3 Entanglement Rotating machinery 5.5.1
Sweeping brushes 5.2.1
1.4 Drawing-in or trapping hazard Rotating brushes 5.2.1
1.5 Impact hazard Protruding parts 5.5.5
1.6 Friction or abrasion hazards Sweeping brushes and brooms 5.2.1
1.7 High pressure fluid injection hazard Hydraulic pipes/hoses 5.1.6
High pressure washing system 5.5.4
5.6.2
1.8 Ejection of parts (of machinery and Fan systems 5.5.1 b)
processed material/workpieces) High pressure jets 5.6.2
1.9 Slip, trip and fall hazards in Access, on or from walkways 5.3
relationship with machinery (because From climbing on equipment or from
of their mechanical nature) access ladders
2 Thermal hazards resulting in:
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EN 13019:2001
Hazards Typical location of hazard Relative
Subclauses
2.1 Burns and scalds, by a possible Engine cooling systems 5.5.2
contact of persons, by flames or Engine exhaust systems 5.5.3
explosions and also by the radiation
of heat sources
3 Hazards generated by materials and
substances processed, used or
exhausted by machinery for
example:
3.1 Hazards resulting from contact with Fumes in cab 5.5.3
or inhalation of harmful fluids, gases, Dust from brushes and brooms
mists, fumes and dusts
4 Hazards generated by neglecting
ergonomic principles in machine
design (mismatch of machinery with
human characteristics and abilities)
caused for example by:
4.1 Unhealthy postures or excessive Seats and control devices 5.1.4
efforts Manipulating heavy doors and 5.5.5
access panels
Hand held cleaning devices 5.8
5.9.1
4.2 Inadequate local lighting Within cleaning zones 5.2.3
4.3 Human errors Lifting of the hopper during carrier 5.1.5
vehicle movement
5 Hazards caused by failure of energy
supply, breaking down of machinery
parts and other functional disorders,
for example:
5.1 Failure of energy supply (of drive Elevating hopper 5.1.3
and/or control circuits) Demountable machine systems 5.9.1
Sweep gear stowage 5.2.2
Hopper discharge door 5.2.2
5.1.3
5.2 Unexpected ejection of machine Pipes and hoses 5.1.6
parts or fluids Outlet of centrifugal fan 5.5.1 b)
Brushes and brooms 5.2.1
5.3 Errors of fitting Safety props 5.1.2
Load descent control systems 5.2.2
Demountable components 5.9.1
Disconnectable systems 5.9.3
Hydraulic pipes/hoses 6.1
5.4 Overturn, unexpected loss of Elevating hopper 5.1.5
machine stability Demountable components in 5.9.1
general
6 Hazards caused by (temporary)
missing and/or incorrectly positioned
safety related measures/means,
...
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