Petroleum, petrochemical and natural gas industries - Scheme for conformity assessment of manufacturers of special materials (ISO 17782:2018)

This document establishes a procedure for verifying that the manufacturer of special materials for the petroleum, petrochemical and natural gas industries has sufficient competence and experience of the relevant material grades of metal, and the necessary facilities and equipment, to manufacture these materials in the required shapes and sizes with acceptable properties according to the applicable standard, material specification and/or material data sheet specified by the purchaser.
This document is applicable to manufacturers of various materials, product forms and manufacturing processes when specified by the purchaser. This document has been established considering especially, but not exclusively:
a) duplex stainless steel;
b) high alloyed austenitic stainless steel;
c) nickel-based alloys;
d) titanium and its alloys.
This document is also applicable to the processes of induction bending and strain-hardened products.

Erdöl-, petrochemische und Erdgasindustrie - Herstellerqualifizierung von Sonderwerkstoffen (ISO 17782:2018)

Industries du pétrole, de la pétrochimie et du gaz naturel - Système d'évaluation de la conformité des fabricants de matériaux spéciaux (ISO 17782:2018)

Le présent document établit un mode opératoire afin de vérifier que le fabricant de matériaux spéciaux destinés aux industries pétrolière, pétrochimique et du gaz naturel dispose d'un niveau de compétence et d'expérience suffisant en matière de qualité des métaux et qu'il possède les installations et l'équipement nécessaires à leur fabrication dans les formes et dimensions exigées, avec des propriétés acceptables conformément à la norme applicable, à la spécification du matériau et/ou à la fiche technique du matériau spécifiée par l'acheteur.
Le présent document est applicable aux fabricants de divers matériaux, des formes de produits et des processus de fabrication lorsque l'acheteur le précise. Le présent document a été établi en prenant notamment en compte, sans toutefois s'y limiter:
a) l'acier inoxydable duplex;
b) l'acier austénitique inoxydable fortement allié;
c) les alliages à base de nickel;
d) le titane et ses alliages.
Le présent document est également applicable aux processus des produits obtenus par cintrage par induction et par écrouissage.

Petrokemična industrija ter industrija za predelavo nafte in zemeljskega plina - Shema za ugotavljanje skladnosti proizvajalcev posebnih materialov (ISO 17782:2018)

Ta dokument določa postopek za preverjanje, ali ima proizvajalec posebnih materialov v naftni industriji, petrokemični industriji in industriji zemeljskega plina dovolj kompetenc in izkušenj z ustreznimi vrstami kovin ter potrebnimi napravami in opremo za proizvodnjo
teh materialov v zahtevanih oblikah in velikostih s sprejemljivimi lastnostmi v skladu z ustreznim
standardom, specifikacijo materiala in/ali tehničnim listom materiala, ki ga določi kupec.
Ta dokument se uporablja za proizvajalce različnih materialov, oblik izdelkov in proizvodnih
procesov, ki jih določi kupec. Ta dokument je bil oblikovan posebej,
a ne izključno za:
a) dupleksno nerjavno jeklo;
b) avstenitno visoko legirano nerjavno jeklo;
c) nikljeve litine;
d) titan in njegove zlitine.
Ta dokument se uporablja tudi za postopke induktivnega utrjevanja in deformacijsko utrjene izdelke.

General Information

Status
Published
Publication Date
27-Nov-2018
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Due Date
28-Nov-2018
Completion Date
28-Nov-2018

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SLOVENSKI STANDARD
SIST EN ISO 17782:2019
01-februar-2019
3HWURNHPLþQDLQGXVWULMDWHULQGXVWULMD]DSUHGHODYRQDIWHLQ]HPHOMVNHJDSOLQD
6KHPD]DXJRWDYOMDQMHVNODGQRVWLSURL]YDMDOFHYSRVHEQLKPDWHULDORY ,62

Petroleum, petrochemical and natural gas industries - Scheme for conformity
assessment of manufacturers of special materials (ISO 17782:2018)
Erdöl-, petrochemische und Erdgasindustrie - Herstellerqualifizierung von
Sonderwerkstoffen (ISO 17782:2018)

Industries du pétrole, de la pétrochimie et du gaz naturel - Système d'évaluation de la

conformité des fabricants de matériaux spéciaux (ISO 17782:2018)
Ta slovenski standard je istoveten z: EN ISO 17782:2018
ICS:
75.180.01 Oprema za industrijo nafte in Equipment for petroleum and
zemeljskega plina na splošno natural gas industries in
general
SIST EN ISO 17782:2019 en

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN ISO 17782:2019
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SIST EN ISO 17782:2019
EN ISO 17782
EUROPEAN STANDARD
NORME EUROPÉENNE
November 2018
EUROPÄISCHE NORM
ICS 75.020
English Version
Petroleum, petrochemical and natural gas industries -
Scheme for conformity assessment of manufacturers of
special materials (ISO 17782:2018)

Industries du pétrole, de la pétrochimie et du gaz Erdöl-, petrochemische und Erdgasindustrie -

naturel - Système d'évaluation de la conformité des Herstellerqualifizierung von Sonderwerkstoffen (ISO

fabricants de matériaux spéciaux (ISO 17782:2018) 17782:2018)
This European Standard was approved by CEN on 27 September 2018.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this

European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references

concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN

member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by

translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management

Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,

Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 17782:2018 E

worldwide for CEN national Members.
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SIST EN ISO 17782:2019
EN ISO 17782:2018 (E)
Contents Page

European foreword ....................................................................................................................................................... 3

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SIST EN ISO 17782:2019
EN ISO 17782:2018 (E)
European foreword

This document (EN ISO 17782:2018) has been prepared by Technical Committee ISO/TC 67 "Materials,

equipment and offshore structures for petroleum, petrochemical and natural gas industries" in

collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for

petroleum, petrochemical and natural gas industries” the secretariat of which is held by NEN.

This European Standard shall be given the status of a national standard, either by publication of an

identical text or by endorsement, at the latest by May 2019, and conflicting national standards shall be

withdrawn at the latest by May 2019.

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. CEN shall not be held responsible for identifying any or all such patent rights.

According to the CEN-CENELEC Internal Regulations, the national standards organizations of the

following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,

Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,

France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,

Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,

Turkey and the United Kingdom.
Endorsement notice

The text of ISO 17782:2018 has been approved by CEN as EN ISO 17782:2018 without any modification.

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SIST EN ISO 17782:2019
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SIST EN ISO 17782:2019
INTERNATIONAL ISO
STANDARD 17782
First edition
2018-10
Petroleum, petrochemical and
natural gas industries — Scheme
for conformity assessment of
manufacturers of special materials
Industries du pétrole, de la pétrochimie et du gaz naturel — Système
d'évaluation de la conformité des fabricants de matériaux spéciaux
Reference number
ISO 17782:2018(E)
ISO 2018
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SIST EN ISO 17782:2019
ISO 17782:2018(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2018

All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may

be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address

below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2018 – All rights reserved
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SIST EN ISO 17782:2019
ISO 17782:2018(E)
Contents Page

Foreword ..........................................................................................................................................................................................................................................v

Introduction ................................................................................................................................................................................................................................vi

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms, definitions and abbreviated terms ................................................................................................................................ 2

3.1 Terms and definitions ....................................................................................................................................................................... 2

3.2 Abbreviated terms ............................................................................................................................................................................... 4

4 Responsibilities ..................................................................................................................................................................................................... 5

4.1 Purchaser's responsibilities ........................................................................................................................................................ 5

4.2 Manufacturer’s responsibilities ................................................................................................................................................ 5

4.3 Qualifying Company’s responsibilities ............................................................................................................................... 5

5 Conformity assessment of manufacturers ................................................................................................................................. 6

5.1 Conformity assessment ................................................................................................................................................................... 6

5.2 Basis for assessment of manufacturers ............................................................................................................................. 6

5.3 Evaluation for conformity.............................................................................................................................................................. 7

5.4 Review of manufacturing procedure conformity record (MPCR) ............................................................... 7

5.5 Statement of conformity ................................................................................................................................................................. 7

6 Validity of the manufacturer procedure conformity record (MPCR) .............................................................7

6.1 Term of validity ....................................................................................................................................................................................... 7

6.2 Renewal of the MPCR......................................................................................................................................................................... 7

6.3 Transitional requirements ............................................................................................................................................................ 8

7 General requirements ..................................................................................................................................................................................... 8

7.1 Knowledge and relevant experience .................................................................................................................................... 8

7.1.1 Knowledge ............................................................................................................................................................................. 8

7.1.2 Relevant experience ...................................................................................................................................................... 8

7.2 Manufacturing facilities and equipment ........................................................................................................................... 8

7.3 Subcontractors and suppliers .................................................................................................................................................... 8

7.4 Quality requirements for test laboratories and manufacturers of welded products ................. 9

7.4.1 Test laboratories .............................................................................................................................................................. 9

7.4.2 Manufacturers of welded products .................................................................................................................. 9

8 Manufacturing procedure summary (MPS) .............................................................................................................................. 9

8.1 General ........................................................................................................................................................................................................... 9

8.2 Content of the manufacturing procedure summary (MPS) .............................................................................. 9

8.2.1 Scope of the manufacturing procedure summary ............................................................................... 9

8.2.2 Manufacturing procedure summary requirements ........................................................................10

9 Heat treatment ....................................................................................................................................................................................................12

9.1 Facilities and equipment .............................................................................................................................................................12

9.1.1 General...................................................................................................................................................................................12

9.1.2 Foundries.............................................................................................................................................................................12

9.1.3 Heat treatment furnaces ........................................................................................................................................12

9.1.4 Thermocouples and pyrometers .....................................................................................................................13

9.1.5 Quenching baths ...................................................................... ......................................................................................13

9.1.6 Loading of components ...........................................................................................................................................13

9.1.7 Transfer time between furnace and quenching bath ....................................................................13

9.1.8 Continuous, semi-continuous and induction furnaces ................................................................13

9.2 Heat treatment procedure .........................................................................................................................................................14

9.2.1 General...................................................................................................................................................................................14

9.2.2 Heat treatment facilities and equipment .................................................................................................14

9.2.3 Loading and unloading of components and transfer between furnace and

quenching bath ...............................................................................................................................................................14

9.2.4 Description of heat treatment cycle .............................................................................................................14

© ISO 2018 – All rights reserved iii
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SIST EN ISO 17782:2019
ISO 17782:2018(E)

9.2.5 Production testing and traceability ..............................................................................................................15

9.2.6 Documentation of heat treatments ...............................................................................................................15

9.3 Verification of heat treatment procedures ...................................................................................................................15

9.3.1 General...................................................................................................................................................................................15

9.3.2 Objective ...................................................................... .........................................................................................................16

9.3.3 Extent of verification .................................................................................................................................................16

9.3.4 Procedure for verification .....................................................................................................................................16

9.3.5 Reporting .............................................................................................................................................................................17

9.3.6 Witnessing ..........................................................................................................................................................................18

10 Verification of the manufacturing process .............................................................................................................................18

10.1 Objective of verification testing .............................................................................................................................................18

10.2 Essential variables ............................................................................................................................................................................18

10.2.1 General...................................................................................................................................................................................18

10.2.2 Castings .................................................................................................................................................................................18

10.2.3 Fittings ...................................................................................................................................................................................18

10.2.4 Forgings ................................................................................................................................................................................18

10.2.5 Heat treatment................................................................................................................................................................18

10.2.6 Hot forming .......................................................................................................................................................................19

10.2.7 Hot isostatic pressed (HIP) products ..........................................................................................................20

10.2.8 Induction bending........................................................................................................................................................20

10.2.9 Manufacture at different plants and/or locations............................................................................20

10.2.10 Manufacturing equipment ...................................................................................................................................20

10.2.11 Material grade ................................................................................................................................................................20

10.2.12 Melting and refining process .................. ...........................................................................................................20

10.2.13 Start materials ...............................................................................................................................................................21

10.2.14 Strain hardening ..........................................................................................................................................................21

10.2.15 Thickness and mass limitations .....................................................................................................................22

10.2.16 Welded products ..........................................................................................................................................................23

10.3 Qualification testing ........................................................................................................................................................................23

10.3.1 Selection of components for testing .............................................................................................................23

10.3.2 Testing ....................................................................................................................................................................................24

10.3.3 Additional testing .........................................................................................................................................................25

10.4 Welding procedure qualifications .......................................................................................................................................29

11 Manufacturing procedure conformity record (MPCR) ...............................................................................................29

11.1 General ........................................................................................................................................................................................................29

11.2 Content of manufacturing procedure conformity record (MPCR) ..........................................................29

11.3 Required copies and distribution of manufacturing procedure conformity record ................31

Annex A (informative) Manufacturing Procedure Summary front page and examples ...............................32

Annex B (normative) Temperature Uniformity Survey — Additional requirements to

Annex M of ISO 10423:2009 and ASTM A991-10 .............................................................................................................38

Annex C (informative) Verification of the heat treatment procedure — Example .............................................40

Annex D (normative) Fasteners ..............................................................................................................................................................................41

Annex E (normative) Induction bending — Testing for qualification of bends without post-

bend heat treatment ......................................................................................................................................................................................47

Annex F (normative) Assessment of testing laboratories ...........................................................................................................48

Annex G (normative) Manufacturing Procedure Conformity Record (MPCR) front page ..........................52

Bibliography .............................................................................................................................................................................................................................53

iv © ISO 2018 – All rights reserved
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SIST EN ISO 17782:2019
ISO 17782:2018(E)
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards

bodies (ISO member bodies). The work of preparing International Standards is normally carried out

through ISO technical committees. Each member body interested in a subject for which a technical

committee has been established has the right to be represented on that committee. International

organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of

electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are

described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the

different types of ISO documents should be noted. This document was drafted in accordance with the

editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of

any patent rights identified during the development of the document will be in the Introduction and/or

on the ISO list of patent declarations received (see www .iso .org/patents).

Any trade name used in this document is information given for the convenience of users and does not

constitute an endorsement.

For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and

expressions related to conformity assessment, as well as information about ISO's adherence to the

World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso

.org/iso/foreword .html.

This document was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore

structures for petroleum, petrochemical and natural gas industries.

Any feedback or questions on this document should be directed to the user’s national standards body. A

complete listing of these bodies can be found at www .iso .org/members .html.
© ISO 2018 – All rights reserved v
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SIST EN ISO 17782:2019
ISO 17782:2018(E)
Introduction

This document is based on NORSOK M-650, 4 edition, which was developed by the Norwegian

petroleum industry to ensure adequate safety, value added and cost effectiveness for petroleum

industry developments and operations.

The conformity assessment requirements provide a Scheme for manufacturers to demonstrate their

competence and experience to manufacture the relevant material grades and product forms. The

intention is that a manufacturing procedure conformity record (MPCR) accepted by one customer

should also be acceptable for other customers, within the essential variables of this document.

This document includes the following annexes that are either normative or informative:

— Annex A provides the Manufacturing Procedure Summary front page and examples (informative);

— Annex B contains the Temperature Uniformity Survey with additional requirements to Annex M of

ISO 10423:2009 and ASTM A991-10 (normative);

— Annex C provides an example of verification of the heat treatment procedure (informative);

— Annex D contains requirements related to fasteners (normative);

— Annex E contains requirements related to induction bending in the case of testing for qualification

of bends without post-bend heat treatment (normative);

— Annex F contains requirements for the assessment of testing laboratories (normative);

— Annex G provides the Manufacturing Procedure Conformity Record front page (normative).

vi © ISO 2018 – All rights reserved
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SIST EN ISO 17782:2019
INTERNATIONAL STANDARD ISO 17782:2018(E)
Petroleum, petrochemical and natural gas industries —
Scheme for conformity assessment of manufacturers of
special materials
1 Scope

This document establishes a procedure for verifying that the manufacturer of special materials for

the petroleum, petrochemical and natural gas industries has sufficient competence and experience

of the relevant material grades of metal, and the necessary facilities and equipment, to manufacture

these materials in the required shapes and sizes with acceptable properties according to the applicable

standard, material specification and/or material data sheet specified by the purchaser.

This document is applicable to manufacturers of various materials, product forms and manufacturing

processes when specified by the purchaser. This document has been established considering especially,

but not exclusively:
a) duplex stainless steel;
b) high alloyed austenitic stainless steel;
c) nickel-based alloys;
d) titanium and its alloys.

This document is also applicable to the processes of induction bending and strain-hardened products.

2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 3834-2, Quality requirements for fusion welding of metallic materials — Part 2: Comprehensive quality

requirements
ISO 9000, Quality management systems — Fundamentals and vocabulary

ISO 10423:2009, Petroleum and natural gas industries — Drilling and production equipment — Wellhead

and christmas tree equipment
ISO 10474, Steel and steel products — Inspection documents

ISO 14343, Welding consumables — Wire electrodes, strip electrodes, wires and rods for arc welding of

stainless and heat resisting steels — Classification

ISO 15590-1, Petroleum and natural gas industries — Induction bends, fittings and flanges for pipeline

transportation systems — Part 1: Induction bends

ISO 15614-1, Specification and qualification of welding procedures for metallic materials — Welding

procedure test — Part 1: Arc and gas we
...

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