EN 500-6:2006+A1:2008
(Main)Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers
Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers
This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the significant hazards relevant to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 "Common requirements".
If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6: Besondere Anforderungen an Straßenfertiger
Machines mobiles pour la construction de routes - Sécurité - Partie 6 : Prescriptions spécifiques pour finisseurs
La présente partie de l'EN 500 précise les prescriptions de sécurité pour les finisseurs tels que définis à l’Article 3 et traite des phénomènes dangereux significatifs relatifs aux machines lorsqu’elles sont utilisées normalement et dans des conditions de mauvaise utilisation qui sont raisonnablement prévisibles. La présente partie de l'EN 500 fournit des prescriptions complémentaires à l'EN 500-1+A1 «Prescriptions communes».
Si des vibreurs internes et/ou externes sont utilisés pour le bétonnage, !l’EN 12649" s’applique.
Premični stroji za gradnjo cest - Varnost - 6. del: Posebne zahteve za finišerje za ceste
General Information
Relations
Overview
EN 500-6:2006+A1:2008 - published by CEN - is the Type C safety standard that specifies safety requirements for paver‑finishers (mobile self‑propelled machines used to receive, convey, distribute, profile and compact paving material). It supplements EN 500‑1 “Common requirements” and addresses significant hazards when the machines are used as intended or under reasonably foreseeable misuse. Amendment A1 (2008) is included. The standard covers both rubber‑tyred and crawler‑mounted paver‑finishers and also refers to slipform pavers.
Key topics and technical requirements
- Scope & definitions: Clear definitions for paver‑finisher types (pre‑compaction, compaction, high‑compaction) and slipform pavers.
- Operator environment: Requirements for the operator’s station, operator’s seat, access and services (note: the first step height of 600 mm may be exceeded in transport position).
- Controls and indicators: Functional rules for controls - for example, telescopic screed controls must be designed so they cannot be actuated simultaneously from both the operator’s station and a remote control area; they must return to neutral when released (hold‑to‑run).
- Protection and guarding: Fixed guards (per EN 953) required for spreader augers within the machine width; guard‑rails for augers that extend beyond the basic machine width. Screeds must have locking devices to ensure safe elevation. Foot‑guards required for wheels when machines are rail‑mounted.
- Braking and stopping: Braking systems for rubber‑tyred paver‑finishers are subject to prescriptive test/performance requirements in Annex A.
- Noise and vibration: Noise test codes are provided (Annex B for paver‑finishers; Annex C for slipform pavers). Hand‑arm vibration hazards are identified and addressed; if internal/external vibrators are used for concrete paving, prEN 12649 applies.
- Verification & user information: Test methods, warning devices, marking and instruction handbook requirements are included. Annexes D (examples), ZA/ZB (relationship to EC/EU directives) and a bibliography support compliance and implementation.
Applications - who uses this standard
- Manufacturers and designers of paver‑finishers and slipform pavers - to design compliant machines and safety systems.
- Safety engineers and conformity assessors - to verify compliance with EN 500 series and EU Machinery Directive requirements.
- Fleet operators and procurement teams - to set buying specifications and ensure safe operation, maintenance and training requirements are met.
- Maintenance personnel and trainers - for guidance on access, guarding, locks and warning systems.
Related standards
- EN 500‑1:2006 (Common requirements) - baseline requirements this part supplements
- prEN 12649 - when vibrators are used for concrete paving
- EN 953 (guards), EN ISO 3450, EN ISO 3744, EN ISO 11201, EN ISO 12100‑1 - normative references cited for testing, guarding, acoustics and safety design principles
EN 500‑6:2006+A1:2008 is essential for anyone involved in the design, manufacture, testing or safe operation of paver‑finishers and helps ensure machines meet harmonized European safety and conformity expectations.
Frequently Asked Questions
EN 500-6:2006+A1:2008 is a standard published by the European Committee for Standardization (CEN). Its full title is "Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-finishers". This standard covers: This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the significant hazards relevant to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 "Common requirements". If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the significant hazards relevant to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 "Common requirements". If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
EN 500-6:2006+A1:2008 is classified under the following ICS (International Classification for Standards) categories: 93.080.10 - Road construction. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 500-6:2006+A1:2008 has the following relationships with other standards: It is inter standard links to EN 500-6:2006, prEN ISO 20500-6. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 500-6:2006+A1:2008 is associated with the following European legislation: EU Directives/Regulations: 2006/42/EC, 98/37/EC; Standardization Mandates: M/079, M/396. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
You can purchase EN 500-6:2006+A1:2008 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.
Standards Content (Sample)
SLOVENSKI STANDARD
01-december-2008
3UHPLþQLVWURML]DJUDGQMRFHVW9DUQRVWGHO 3RVHEQH]DKWHYH]DILQLãHUMH]D
FHVWH
Mobile road construction machinery - Safety - Part 6: Specific requirements for paver-
finishers
Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6: Besondere Anforderungen an
Straßenfertiger
Machines mobiles pour la construction de routes - Sécurité - Partie 6 : Prescriptions
spécifiques pour finisseurs
Ta slovenski standard je istoveten z: EN 500-6:2006+A1:2008
ICS:
93.080.10 Gradnja cest Road construction
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN 500-6:2006+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM
October 2008
ICS 93.080.10 Supersedes EN 500-6:2006
English Version
Mobile road construction machinery - Safety - Part 6: Specific
requirements for paver-finishers
Machines mobiles pour la construction de routes - Sécurité Bewegliche Straßenbaumaschinen - Sicherheit - Teil 6:
- Partie 6: Prescriptions spécifiques pour finisseurs Besondere Anforderungen an Straßenfertiger
This European Standard was approved by CEN on 17 August 2006 and includes Amendment 1 approved by CEN on 25 August 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 500-6:2006+A1:2008: E
worldwide for CEN national Members.
Contents Page
Foreword.4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .6
4 List of significant hazards .7
5 Safety requirements and/or protective measures.7
5.1 Lighting, signalling and marking lights and reflex-reflector devices.7
5.2 Operation and handling .7
5.3 Operator's station .7
5.4 Operator's seat.7
5.5 Controls and indicators .7
5.6 Starting .7
5.7 Stopping .8
5.8 Access systems to operator's station and to maintenance points .8
5.9 Protection .8
5.10 Pressurised systems.8
5.11 Fire protection.8
5.12 Hot surfaces .8
5.13 Signal devices and warning signs .8
5.14 Liquid gas units .8
5.15 Electrical and electronic systems.9
5.16 Electro-magnetic compatibility (EMC).9
5.17 Noise and vibration.9
5.18 Conveyors .9
6 Verification of safety requirements and/or protective measures .9
7 Information for the user .9
7.1 Warning signals and devices .9
7.2 Instruction handbook .9
7.3 Marking .9
Annex A (normative) Braking systems of rubber-tyred paver-finishers – Performance requirements
and test procedures .10
Annex B (normative) Noise test code for paver-finishers .12
Annex C (normative) Noise test code for slipform pavers .17
Annex D (informative) Examples of paver-finishers .22
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EC Directive 98/37/EC .27
Annex ZB (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""".28
Bibliography .29
Figures
Figure B.1 .13
Figure B.2 .13
Figure B.3 — Microphone positions .13
Figure C.1 .17
Figure C.2 .17
Figure C.3 — Microphone positions .18
Figure D.2 — Crawler-mounted paver-finisher.23
Figure D.3 — Pre-compaction screed.23
Figure D.4 — Compaction screed with vibration .24
Figure D.5 — Compaction screed with tamper bar .24
Figure D.6 — High-compaction screed with tamper bar and vibration.25
Figure D.7 — High-compaction screed with tamper bar, vibration and two pressure bars .25
Figure D.8 — Slipform paver with offset mould .26
Figure D.9 — Slipform paver with road mould .26
Tables
Table 1.7
Table B.1 — Settings for simulation to determine noise emission of a paver-finisher while paving.15
Table C.1 — Settings for simulation to determine noise emission of a slipform paver while paving.19
Foreword
This document (EN 500-6:2006+A1:2008) has been prepared by Technical Committee CEN/TC 151 “Construction
equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by April 2009, and conflicting national standards shall be withdrawn at the latest by
December 2009.
This document includes Amendment 1, approved by CEN on 2008-08-25.
This document supersedes !EN 500-6:2006".
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This document has been prepared under a mandate given to CEN by the European Commission and the European
Free Trade Association, and supports essential requirements of EU Directive(s).
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
EN 500 ”Mobile road construction machinery — Safety” comprises the following parts:
Part 1: Common requirements;
Part 2: Specific requirements for road-milling machines;
Part 3: Specific requirements for soil-stabilising machines and recycling machines;
Part 4: Specific requirements for compaction machines;
Part 6: Specific requirements for paver-finishers.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-
tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-
mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg,
Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and
United Kingdom.
Introduction
This European Standard is a type C standard as stated in EN ISO 12100-1.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-
cated in the scope of this European Standard.
When provisions of this type C standard are different from those which are stated in type A or B standards, the pro-
visions of this type C standard take precedence over the provisions of the other standards for machines that have
been designed and built according to the provisions of this type C standard.
1 Scope
This part of EN 500 specifies the safety requirements for paver-finishers as defined in Clause 3 and deals with the
significant hazards relevant to these machines, when they are used as intended and under conditions of misuse
which are reasonably foreseeable. This part of EN 500 contains additional requirements to EN 500-1 “Common
requirements”.
If internal and/or external vibrators are used for concrete paving, then prEN 12649 applies.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated references,
only the edition cited applies. For undated references, the latest edition of the referenced document (including any
amendments) applies.
EN 500-1:2006, Mobile road construction machinery — Safety — Part 1: Common requirements.
EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and
movable guards.
EN ISO 3450:1996, Earth-moving machinery — Braking systems of rubber-tyred machines — Systems and per-
formance requirements and test procedures (ISO 3450:1996).
EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure —
Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994).
EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound
pressure levels at a work station and at other specified positions — Engineering method in an essentially free field
over a reflecting plane (ISO 11201:1995).
EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-
nology, methodology (ISO 12100-1:2003).
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-
ply.
3.1
paver-finisher
mobile self-propelled machine (either rubber-tyred or crawler-mounted) specifically designed to receive, convey,
distribute, profile and compact paving material (see Figures D.1 and D.2)
3.1.1
pre-compaction screed paver-finisher
machine that compacts the construction material by the weight of the screed (pre-compacting system) (see Figure
D.3)
3.1.2
compaction screed paver-finisher
machine fitted with, in addition to the pre-compacting system, a single additional compaction system which may
consist of vibrators or tamper bars (see Figures D.4 and D.5)
3.1.3
high-compaction screed paver-finisher
machine fitted with, in addition to the pre-compacting system, at least two compaction systems which may consist
of vibrators, tamper bars or pressure bars (see Figures D.6 and D.7)
3.2
slipform paver
machine on three or four crawlers intended to move and to guide a mould that extrudes pre-vibrated concrete to
make either continuous works, such as borders, inserts, paving stones, or layers of continuous concrete (see Fig-
ures D.8 and D.9)
4 List of significant hazards
Annex F of EN 500-1:2006 applies with the following exception:
Table 1
5 Hazards generated by vibration
5.1 Hand-arm vibrations
5 Safety requirements and/or protective measures
5.1 Lighting, signalling and marking lights and reflex-reflector devices
5.2 of EN 500-1:2006 applies.
5.2 Operation and handling
5.3 of EN 500-1:2006 applies.
5.3 Operator's station
5.4 of EN 500-1:2006 applies with the following exception:
5.4.1 of EN 500-1:2006, fifth and sixth indent, applies only for forward measurement;
5.4.2 of EN 500-1:2006, first paragraph, does not apply for paver-finishers.
5.4 Operator's seat
5.5 of EN 500-1:2006 applies.
5.5 Controls and indicators
5.6 of EN 500-1:2006 applies with the following addition:
the extending or closing of the telescopic screed shall not be induced simultaneously from both the operator's
station and the remote control area. Controls for the regulation of the telescopic screeds shall be designed in
such a manner as to ensure that they return to neutral when released (hold-to-run control).
5.6 Starting
5.7 of EN 500-1:2006 applies.
5.7 Stopping
5.8 of EN 500-1:2006 applies with the following addition:
braking systems of rubber-tyred paver-finishers shall comply with Annex A.
5.8 Access systems to operator's station and to maintenance points
5.9 of EN 500-1:2006 applies with the following exception and addition:
the height of the first step (600 mm) for access to the operator's position can be exceeded in transport position.
5.9 does not apply for access systems leading to service points in the area of the material hopper.
Walkways shall be fitted to the screed sections and shall cover the operating width of the screed.
5.9 Protection
5.10 of EN 500-1:2006 applies with the following addition:
screeds shall be provided with a locking device to ensure safe elevation.
The spreader augers from which mechanical hazard emanates within the width of the basic machine shall be fitted
with fixed guards according to 3.2 of EN 953:1997, e.g. by gratings.
When the spreader augers extend beyond the width of the basic machine, they shall at least be protected by
guard-rails.
When paver-finishers are designed for use on rails, all wheels in each direction of travel shall be provided with foot-
guards. The distance between the foot-guards and upper edge of the rail shall not exceed 20 mm.
5.10 Pressurised systems
5.11 of EN 500-1:2006 applies.
5.11 Fire protection
5.12 of EN 500-1:2006 applies.
5.12 Hot surfaces
5.13 of EN 500-1:2006 applies.
5.13 Signal devices and warning signs
5.14 of EN 500-1:2006 applies with the following addition:
telescopic screeds used on paver-finishers which could form crushing or shearing zones during their operation
shall be fitted with yellow flashing lights. Those flashing lights shall be located close to the crushing or shearing
zones and shall be activated automatically when the screeds are extended or retracted.
5.14 Liquid gas units
5.15 of EN 500-1:2006 applies.
5.15 Electrical and electronic systems
5.16 of EN 500-1:2006 applies.
5.16 Electro-magnetic compatibility (EMC)
5.17 of EN 500-1:2006 applies with the following addition:
the antenna shall be located successively on the left- and right-hand sides of the paver-finisher, with the an-
tenna parallel to the plane of the longitudinal symmetry of the paver-finisher and in line with the SIP.
5.17 Noise and vibration
5.18.2 and 5.18.3 of EN 500-1:2006 apply with the following addition:
for the determination of the !noise emission values", Annex B applies to paver-finishers and Annex C ap-
plies to slipform pavers.
5.18 Conveyors
Hopper conveyors need not to comply with 5.19 of EN 500-1:2006.
6 Verification of safety requirements and/or protective measures
Clause 6 of EN 500-1:2006 applies.
7 Information for the user
7.1 Warning signals and devices
Annex E of EN 500-1:2006 applies.
7.2 Instruction handbook
7.2 of EN 500-1:2006 applies with the following additions:
information for a safe cleaning of the hopper and auger;
information for a safe handling of gas bottles.
7.3 Marking
7.3 of EN 500-1:2006 applies.
Annex A
(normative)
Braking systems of rubber-tyred paver-finishers – Performance require-
ments and test procedures
A.1 Scope
This annex specifies the performance requirements and test procedures of brake systems for rubber-tyred paver-
finishers.
The brake systems shall meet the requirements of EN ISO 3450 with the following additions and exceptions:
A.2 Machine mass
A.2.1 General
Clause 3 of EN ISO 3450:1996 applies with the following addition:
A.2.2 Operating mass
Operating mass in the heaviest version of the paver-finisher, including canopy or cabin with all their components
and mountings and by considering all working elements to be fitted for the maximum working width approved by
the manufacturer of the machine, including operator of 75 kg, half-full fuel tank and full lubricating system, hydraulic
oil system and cooling system. If equipped, with half-full tanks for emulsion and emulsion solvent.
A.3 General requirements
A.3.1 General
Clause 5 of EN ISO 3450:1996 applies with the following addition:
A.3.2 Disconnection
If a device is fitted for disconnection, such as a clutch or a gearbox, then this shall only be operated at standstill.
The brake systems are permitted to be effective via gear components and chains and to possess only one braking
surface for all wheels slowed down.
A.3.3 Service brake system
...
EN 500-6:2006+A1:2008は、モバイル道路建設機械における安全性に関する標準の一部であり、特にパーバーフィニッシャーに関する具体的な要求事項を定義しています。この標準の範囲は、パーバーフィニッシャーが意図された使用方法および予見可能な誤用条件下での重要な危険に関連する安全要求を概説しています。 この標準の強みは、明確に定義された安全要件によって、パーバーフィニッシャーが安全に運用されるための装置や素材に関する詳細なガイドラインを提供している点です。EN 500-1 "共通要求"に対する追加要件が含まれているため、パーバーフィニッシャー特有のリスクに対処するために必要な対策が明示されています。たとえば、内部および外部振動子がコンクリート舗装に使用される場合、prEN 12649が適用されることが示されています。 このように、EN 500-6は、パーバーフィニッシャーに関する安全性を確保するための重要な指針を提供し、事故防止に寄与することから、業界において非常に重要な文書です。標準の適用範囲は広範であり、特定の機械に対する安全対策を強化する役割を果たします。その結果、道路建設業界全体の安全性向上に大いに貢献しています。
The standard EN 500-6:2006+A1:2008 provides a comprehensive framework specifically designed for ensuring the safety of mobile road construction machinery, particularly paver-finishers. The scope of this document is robust, as it addresses the substantial hazards associated with the operation of paver-finishers, both under intended usage and reasonably foreseeable misuse scenarios. This focus on safety not only mitigates risks but also enhances operational efficiency in construction environments. One of the key strengths of this standard lies in its detailed specification of safety requirements tailored to paver-finishers, which are critical in road construction. By establishing clear guidelines, EN 500-6 ensures that manufacturers meet essential safety protocols, thereby protecting operators and bystanders alike. The document is particularly relevant for organizations aiming to uphold high safety standards in machinery design and use. Moreover, the standard does not operate in isolation; it builds upon the common requirements of EN 500-1. This integration allows for a streamlined approach to safety compliance, as users can easily reference the additional requirements specifically pertinent to paver-finishers, thereby reinforcing the consistency and reliability of safety measures across different machinery types. The stipulation that if internal and/or external vibrators are utilized for concrete paving, then prEN 12649 is applicable, further demonstrates the standard's thoroughness. This inclusion ensures that all operational aspects of paver-finishers are covered under safety regulations, promoting a holistic approach to safety in road construction. Overall, EN 500-6:2006+A1:2008 stands out due to its specialized focus on paver-finishers, solid safety guidelines, and relevance to current construction practices, making it an essential reference for professionals in the field of mobile road construction machinery safety.
EN 500-6:2006+A1:2008 표준은 포장기계의 안전성을 보장하기 위한 특정 요구사항을 명확히 규정하고 있습니다. 이 표준의 주요 범위는 포장기계에 대한 안전 요구사항을 정의하고 있으며, 이는 기계가 의도된 대로 사용될 때와 예상 가능한 오용 상황에서의 주요 위험요소를 다룹니다. 이 표준의 강점 중 하나는 포장기계의 사용에 대한 구체적인 안전 요건을 제시함으로써, 사용자와 제조업체 모두에게 명확한 지침을 제공한다는 점입니다. 이는 포장기계 사용 시 발생할 수 있는 사고를 예방하고, 작업자의 안전을 보장하는 데 필수적입니다. 특히, EN 500-1의 일반 요건을 보완함으로써, 더욱 포괄적이고 강력한 안전 기준을 제시하고 있습니다. 또한, 표준은 내부 및 외부 진동기가 콘크리트 포장 시 사용될 경우, prEN 12649를 적용해야 한다고 명시하여, 안전성 측면에서의 추가적인 고려사항을 제시합니다. 이는 다양한 작업 환경에서 포장기계의 안전성을 강화하는 데 기여합니다. EN 500-6:2006+A1:2008 표준은 포장기계의 안전성을 확보하기 위한 중요한 기준으로, 관련 산업에서의 안전 관리를 실질적으로 향상시키는 데 큰 역할을 합니다. 따라서 이 표준은 현재와 미래의 건설 및 토목 분야에서 더욱 중요해질 것입니다.
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