EN 13261:2020
(Main)Railway applications - Wheelsets and bogies - Axles - Product requirements
Railway applications - Wheelsets and bogies - Axles - Product requirements
This document specifies the characteristics of the axles for all track gauges.
This document applies to heavy railway vehicles but may also apply to other vehicles such as light railway vehicles, trams or undergrounds.
It defines the characteristics of axles manufactured by forging or rolling, in vacuum-degassed steel, grade EA1N1, EA1T1 and EA4T1. For hollow axles, this document only applies to those obtained by machining the hole in a solid forged or rolled axle.
The requirements defined in this standard apply to cylindrical wheel seats. Most of the requirements also apply to wheelsets with conical wheel seats. Specific requirements for conical wheel seats (e.g. geometric dimensions) are defined in the technical specification.
Some characteristics are given according to category 1 or category 2.
This document applies to axles whose design complies with the rules defined in EN 13103-1.
This document also allows variations in material characteristics in relation to alternative manufacturing processes (e.g. cold forging, shot peening, thermal spraying, steel cleanliness, reduction ratio, improvement of material properties through fusion or heat treatment processes, etc.)..
Bahnanwendungen - Radsätze und Drehgestelle - Radsatzwellen - Produktanforderungen
Das vorliegende Dokument legt die Eigenschaften von Radsatzwellen für alle Spurweiten fest.
Dieses Dokument ist für Vollbahnfahrzeuge anzuwenden, kann jedoch auch für andere Anwendungen wie etwa leichte Stadtbahnfahrzeuge, Straßenbahnen und U-Bahnen angewendet werden.
Es legt die Eigenschaften von durch Schmiedeverfahren oder Walzen hergestellten Radsatzwellen aus vakuumentgastem Stahl der Sorte EA1N , EA1T1 und EA4T1 fest. Für längsgebohrte Radsatzwellen gilt diese Norm nur, wenn diese durch mechanische Bearbeitung der Bohrung in einer geschmiedeten oder gewalzten ganzen Radsatzwelle hergestellt werden.
Die in der vorliegenden Norm festgelegten Anforderungen sind für zylindrische Radsitze anzuwenden. Die meisten Anforderungen gelten auch für kegelförmige Radsitze von Radsatzwellen. Die besonderen Anforderungen an kegelförmige Radsitze (z. B. geometrische Abmessungen der Radsitze usw.) sind in der technischen Spezifikation festgelegt.
Einige Eigenschaften werden nach Kategorie 1 oder Kategorie 2 festgelegt.
Dieses Dokument gilt für Radsatzwellen, deren Konstruktion den in EN 13103 1 festgelegten Regeln entspricht.
Dieses Dokument erlaubt auch Abweichungen bei den Eigenschaften des Werkstoffs in Bezug auf alternative Fertigungsverfahren (z. B. Festwalzen, Kugelstrahlen, thermisches Spritzen, Stahlreinheit, Schmiedeverformungsgrad, Verbesserung der Werkstoffeigenschaften durch das Schmelzverfahren und den Wärmebehandlungsprozess usw.).
Applications ferroviaires - Essieux montés et bogies - Essieux-axes - Prescription pour le produit
Le présent document spécifie les caractéristiques des essieux-axes pour tous les écartements de voie.
Le présent document peut aussi s’appliquer aux applications de rail léger et aux tramways.
Il définit les caractéristiques des essieux-axes fabriqués par forgeage ou par laminage, en acier dégazé sous vide, de nuance EA1N, EA1T1 et EA4T1. Pour les essieux-axes creux le présent document s'applique seulement à ceux qui sont obtenus par usinage du trou dans un essieu-axe plein forgé ou laminé.
Deux catégories d'essieux axes sont distinguées, la catégorie 1 et la catégorie 2. Généralement, la catégorie 1 est utilisée pour des vitesses de circulation supérieures à 200 km/h.
Le présent document s'applique aux essieux-axes dont la conception est conforme aux règles définies dans l’EN 13103 et l’EN 13104.
Le présent document permet également des variations des caractéristiques du matériau en relation avec des procédés de fabrication alternatifs (par exemple, forgeage à froid, grenaillage de précontrainte, projection thermique, propreté de l’acier, rapport de réduction, amélioration des propriétés du matériel par des procédés de fusion ou de traitement thermique, etc.).
Železniške naprave - Kolesne dvojice in podstavni vozički - Osi - Zahtevane lastnosti proizvoda
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-november-2020
Nadomešča:
SIST EN 13261:2009+A1:2010
Železniške naprave - Kolesne dvojice in podstavni vozički - Osi - Zahtevane
lastnosti proizvoda
Railway applications - Wheelsets and bogies - Axles - Product requirements
Bahnanwendungen - Radsätze und Drehgestelle - Radsatzwellen -
Produktanforderungen
Applications ferroviaires - Essieux montés et bogies - Essieux-axes - Prescription pour le
produit
Ta slovenski standard je istoveten z: EN 13261:2020
ICS:
45.040 Materiali in deli za železniško Materials and components
tehniko for railway engineering
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 13261
EUROPEAN STANDARD
NORME EUROPÉENNE
September 2020
EUROPÄISCHE NORM
ICS 45.040 Supersedes EN 13261:2009+A1:2010
English Version
Railway applications - Wheelsets and bogies - Axles -
Product requirements
Applications ferroviaires - Essieux montés et bogies - Bahnanwendungen - Radsätze und Drehgestelle -
Essieux-axes - Prescription pour le produit Radsatzwellen - Produktanforderungen
This European Standard was approved by CEN on 5 July 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 13261:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 6
Introduction . 7
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 9
4 Product definition . 11
4.1 Chemical composition . 11
4.1.1 Values to be obtained . 11
4.1.2 Sampling methods . 11
4.1.3 Analysis method . 11
4.2 Mechanical characteristics . 11
4.2.1 Characteristics from the tensile testing . 11
4.2.2 Impact resistance characteristics . 14
4.2.3 Fatigue characteristics . 16
4.3 Microstructural characteristics . 18
4.3.1 Values to be obtained . 18
4.3.2 Position of the test piece . 18
4.3.3 Test method . 18
4.4 Material cleanliness . 18
4.4.1 Micrographic cleanliness . 18
4.4.2 Internal integrity . 20
4.5 Ultrasonic permeability . 20
4.5.1 General . 20
4.5.2 Level to be obtained . 20
4.5.3 Test piece . 20
4.5.4 Test method . 21
4.6 Residual stresses . 21
4.6.1 General . 21
4.6.2 Values to be obtained . 21
4.6.3 Test piece and measurement point location . 21
4.6.4 Measurement method . 22
4.7 Surface characteristics . 22
4.7.1 Surface finish . 22
4.7.2 Surface integrity . 25
4.8 Geometrical and dimensional tolerances . 26
4.9 Protection against corrosion and mechanical damage . 31
4.9.1 Final protection . 31
4.9.2 Temporary protection . 36
4.10 Marking . 37
5 Alternative manufacturing process . 37
6 Product qualification . 37
7 Conditions of supply of the product . 37
Annexe A (informative) Sampling of the material from an axle journal overlength . 38
A.1 Values to be reached . 38
A.2 Sampling method . 38
A.2.1 Overlength with a diameter identical to the journal diameter . 38
A.2.2 Overlength with a diameter greater than the journal diameter . 38
Annexe B (informative) Test piece drawings . 39
Annexe C (normative) Gauge block for measuring ultrasound permeability . 43
C.1 Gauge block . 43
C.2 Gauge block tolerances . 45
C.3 Steel grade of the gauge block . 45
Annexe D (informative) Position of measurement zones for ultrasound permeability . 46
Annexe E (informative) Residual stress measurement with strain gauges and saw cutting . 47
Annexe F (informative) Post-machining shot peening method . 48
F.1 Shot peening principle . 48
F.2 Requirements . 48
F.2.1 Shot peening product . 48
F.2.2 Hardness . 48
F.2.3 Roughness . 48
F.2.4 Coverage rate . 48
F.2.5 Fatigue limit . 48
F.3 Parameters . 49
F.4 Qualification of the shot-peening process . 49
Annexe G (normative) Method to determine the impact resistance of the protective coating . 50
G.1 YES . 50
G.2 Test piece . 50
G.3 Equipment . 50
G.4 Operating procedure . 50
G.5 Expression of results . 50
Annexe H (normative) Method to determine the chipping resistance of the protective coating . 51
H.1 YES . 51
H.2 Test piece .
...
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