FprEN ISO 13577-4
(Main)Industrial furnaces and associated processing equipment - Safety - Part 4: Protective systems (ISO/FDIS 13577-4:2022)
Industrial furnaces and associated processing equipment - Safety - Part 4: Protective systems (ISO/FDIS 13577-4:2022)
This document specifies the requirements for protective systems used in industrial furnaces and associated processing equipment (TPE).
The functional requirements to which the protective systems apply are specified in ISO 13577-1 ISO 13577-2 and ISO 13577-3.
This document is not applicable to blast furnaces, converters (in steel plants), boilers, fired heaters (including reformer furnaces) in the petrochemical and chemical industries.
This document is not applicable to electrical cabling and power cabling upstream of the TPE control panel/protective system.
This document is not applicable to the protective systems manufactured before the date of its publication.
Industrielle Thermoprozessanlagen und dazugehörige Prozesskomponenten - Sicherheitsanforderungen - Teil 4: Schutzsysteme (ISO/FDIS 13577-4:2022)
Dieser Teil von ISO 13577 legt die Anforderungen an Schutzsysteme, die in Industrieöfen und zugehörigen Prozessanlagen (TPE) verwendet werden, fest.
Die funktionalen Anforderungen, die für Schutzsysteme gelten, werden in den anderen Teilen von ISO 13577 festgelegt.
Fours industriels et équipements associés - Sécurité - Partie 4: Systèmes de protection (ISO/FDIS 13577-4:2022)
Le présent document spécifie les spécifications relatives aux systèmes de protection utilisés dans des fours industriels et équipements associés (TPE).
Les spécifications fonctionnelles auxquelles s'appliquent les systèmes de protection sont spécifiées dans les ISO 13577‑1, ISO 13577‑2 et ISO 13577‑3.
Le présent document ne s'applique pas aux hauts fourneaux, aux convertisseurs (dans les aciéries), aux chaudières, aux appareils de chauffage (y compris les fours de reformage) dans les industries pétrochimiques et chimiques.
Le présent document n'est pas applicable au câblage électrique et au câblage de puissance en amont du panneau de commande/système de protection TPE.
Le présent document n'est pas applicable aux systèmes de protection fabriqués avant la date de sa publication.
Industrijske peči in pripadajoča procesna oprema - Varnost - 4. del: Zaščitni sistemi (ISO/FDIS 13577-4:2022)
General Information
Standards Content (sample)
SLOVENSKI STANDARD
oSIST prEN ISO 13577-4:2021
01-september-2021
Industrijske peči in pripadajoča procesna oprema - Varnost - 4. del: Zaščitni
sistemi (ISO/DIS 13577-4:2021)
Industrial furnaces and associated processing equipment - Safety - Part 4: Protective
systems (ISO/DIS 13577-4:2021)Fours industriels et équipements associés - Sécurité - Partie 4: Systèmes de protection
(ISO/DIS 13577-4:2021)Ta slovenski standard je istoveten z: prEN ISO 13577-4
ICS:
25.180.01 Industrijske peči na splošno Industrial furnaces in general
oSIST prEN ISO 13577-4:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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oSIST prEN ISO 13577-4:2021
DRAFT INTERNATIONAL STANDARD
ISO/DIS 13577-4
ISO/TC 244 Secretariat: JISC
Voting begins on: Voting terminates on:
2021-07-06 2021-09-28
Industrial furnaces and associated processing
equipment — Safety —
Part 4:
Protective systems
Partie 4: Systèmes de protection
ICS: 13.100; 25.180.01
THIS DOCUMENT IS A DRAFT CIRCULATED
This document is circulated as received from the committee secretariat.
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
ISO/CEN PARALLEL PROCESSING
BEING ACCEPTABLE FOR INDUSTRIAL,
TECHNOLOGICAL, COMMERCIAL AND
USER PURPOSES, DRAFT INTERNATIONAL
STANDARDS MAY ON OCCASION HAVE TO
BE CONSIDERED IN THE LIGHT OF THEIR
POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN
Reference number
NATIONAL REGULATIONS.
ISO/DIS 13577-4:2021(E)
RECIPIENTS OF THIS DRAFT ARE INVITED
TO SUBMIT, WITH THEIR COMMENTS,
NOTIFICATION OF ANY RELEVANT PATENT
RIGHTS OF WHICH THEY ARE AWARE AND TO
PROVIDE SUPPORTING DOCUMENTATION. ISO 2021
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oSIST prEN ISO 13577-4:2021
ISO/DIS 13577-4:2021(E)
ISO/DIS 13577-4:2021(E)
Contents
Foreword ................................................................................................................................................................vi
Introduction ........................................................................................................................................................ vii
1 Scope ................................................................................................................................................................. 1
2 Normative references ................................................................................................................................. 1
3 Terms and definitions ................................................................................................................................ 2
4 Design requirements for equipment in a protective system ....................................................... 4
4.1 General ............................................................................................................................................................. 4
4.2 Requirements for protective systems .................................................................................................. 6
4.2.1 Overview of methods ............................................................................................................................ 6
4.2.2 Method A ................................................................................................................................................... 7
4.2.3 Method BC ................................................................................................................................................ 8
4.2.4 Method D ................................................................................................................................................ 10
4.3 Fault assessment for the wired section of protective systems ................................................. 11
4.4 Failure of utilities ...................................................................................................................................... 12
4.5 Reset .............................................................................................................................................................. 12
5 Information for Use .................................................................................................................................. 12
Annex A (informative) Explanation of techniques and measures for avoiding systematic
faults ........................................................................................................................................................ 13
A.1 General .......................................................................................................................................................... 13
A.2 Competency ................................................................................................................................................. 13
A.3 Avoidance of systematic faults ............................................................................................................. 13
Annex B (normative) Wiring of protective systems ............................................................................ 15
B.1 General .......................................................................................................................................................... 15
B.2 Protection against faults of the protective system ....................................................................... 15
B.3 Measures to avoid faults ......................................................................................................................... 16
B.4 Hardware design ....................................................................................................................................... 16
General requirements of the hardware ...................................................................................... 16
Wired section of the protective system ...................................................................................... 16
B.5 Proper input wiring ................................................................................................................................. 19
B.6 Proper output wiring ............................................................................................................................... 22
B.7 Improper input and output wiring ..................................................................................................... 25
COPYRIGHT PROTECTED DOCUMENTAnnex C (informative) Examples for the determination of safety integrity or performance
© ISO 2021level SIL/PL using the risk graph method .................................................................................. 30
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting C.1 General .......................................................................................................................................................... 30
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
C.2 Examples for the determination of the required SIL/PL ............................................................ 31
below or ISO’s member body in the country of the requester.ISO copyright office
Example 1 – Table C.1 ........................................................................................................................ 31
CP 401 • Ch. de Blandonnet 8CH-1214 Vernier, Geneva
Example 2 – Table C.2 ........................................................................................................................ 31
Phone: +41 22 749 01 11Fax: +41 22 749 09 47
Risk estimation and SIL assignment in accordance with IEC 62061:2021, Annex A
Email: copyright@iso.org
Website: www.iso.org (i.e. Table C.1) ...................................................................................................................................... 39
Published in Switzerlandii © ISO 2021 – All rights reserved
© ISO #### – All rights reserved iii
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oSIST prEN ISO 13577-4:2021
ISO/DIS 13577-4:2021(E)
Contents
Foreword ................................................................................................................................................................vi
Introduction ........................................................................................................................................................ vii
1 Scope ................................................................................................................................................................. 1
2 Normative references ................................................................................................................................. 1
3 Terms and definitions ................................................................................................................................ 2
4 Design requirements for equipment in a protective system ....................................................... 4
4.1 General ............................................................................................................................................................. 4
4.2 Requirements for protective systems .................................................................................................. 6
4.2.1 Overview of methods ............................................................................................................................ 6
4.2.2 Method A ................................................................................................................................................... 7
4.2.3 Method BC ................................................................................................................................................ 8
4.2.4 Method D ................................................................................................................................................ 10
4.3 Fault assessment for the wired section of protective systems ................................................. 11
4.4 Failure of utilities ...................................................................................................................................... 12
4.5 Reset .............................................................................................................................................................. 12
5 Information for Use .................................................................................................................................. 12
Annex A (informative) Explanation of techniques and measures for avoiding systematic
faults ........................................................................................................................................................ 13
A.1 General .......................................................................................................................................................... 13
A.2 Competency ................................................................................................................................................. 13
A.3 Avoidance of systematic faults ............................................................................................................. 13
Annex B (normative) Wiring of protective systems ............................................................................ 15
B.1 General .......................................................................................................................................................... 15
B.2 Protection against faults of the protective system ....................................................................... 15
B.3 Measures to avoid faults ......................................................................................................................... 16
B.4 Hardware design ....................................................................................................................................... 16
General requirements of the hardware ...................................................................................... 16
Wired section of the protective system ...................................................................................... 16
B.5 Proper input wiring ................................................................................................................................. 19
B.6 Proper output wiring ............................................................................................................................... 22
B.7 Improper input and output wiring ..................................................................................................... 25
Annex C (informative) Examples for the determination of safety integrity or performance
level SIL/PL using the risk graph method .................................................................................. 30
C.1 General .......................................................................................................................................................... 30
C.2 Examples for the determination of the required SIL/PL ............................................................ 31
Example 1 – Table C.1 ........................................................................................................................ 31
Example 2 – Table C.2 ........................................................................................................................ 31
Risk estimation and SIL assignment in accordance with IEC 62061:2021, Annex A(i.e. Table C.1) ...................................................................................................................................... 39
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ISO/DIS 13577-4:2021(E)
C.2.3.1 Hazard identification/indication ..................................................................................................39
C.2.3.2 Risk estimation ....................................................................................................................................39
C.2.3.3 Severity (Se) ..........................................................................................................................................39
C.2.3.4 Probability of occurrence of harm ................................................................................................40
C.2.3.4.1 Frequency and duration of exposure (Fr) .........................................................................40
C.2.3.4.2 Probability of occurrence of a hazardous event (Pr) .....................................................41
C.2.3.4.3 Probability of avoiding or limiting harm (Av) ..................................................................42
C.2.3.5 Class of probability of harm (Cl) ....................................................................................................42
C.2.3.6 SIL assignment .....................................................................................................................................43
User's guide for risk graph in accordance with IEC 61511-3:2016(i.e. Table C.2) ......43
C.2.4.1 Hazard identification/indication ..................................................................................................43
C.2.4.2 Risk estimation ....................................................................................................................................43
C.2.4.3 Consequence parameter selection ................................................................................................44
C.2.4.4 Occupancy parameter selection ....................................................................................................46
C.2.4.5 Avoidance parameter selection .....................................................................................................46
C.2.4.6 Demand rate parameter selection ................................................................................................47
C.2.4.7 Risk graph matrix SIL-assignment ................................................................................................47
Annex D (informative) Example of an extended risk assessment for one safetyinstrumented function using the IEC 61511:2016 method..................................................48
D.1 General ..........................................................................................................................................................48
D.2 Concept description of equipment under control .........................................................................48
D.3 Hazard and risk assessment ..................................................................................................................48
Initiating events ...................................................................................................................................48
Hazard — Process deviation – insufficient combustion air .................................................49
D.4 Consequences .............................................................................................................................................49
D.5 Event tree example ...................................................................................................................................49
D.6 Protective system safety requirement specification ....................................................................50
General requirements .......................................................................................................................50
Safety sensor functional requirements .......................................................................................51
Logic solver requirements including alarming, external comparisons and HMI ........53
Final element requirements ............................................................................................................54
Manual intervention requirements ..............................................................................................55
Start-up requirements .......................................................................................................................55
Annex E (informative) Examples for protective functions ................................................................56
E.1 Introduction ................................................................................................................................................56
E.2 Examples of subfunctions .......................................................................................................................62
Overview of different requirements for input subfunctions ...............................................62
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ISO/DIS 13577-4:2021(E)
Overview of different requirements for output subfunctions ........................................... 66
E.3 Examples of safety functions ................................................................................................................ 67
Annex F (informative) Terms and Definitions relevant to ISO 13577-4 listed in ISO
13574:2015 ........................................................................................................................................... 81
F.1 List of terms and definitions ................................................................................................................. 81
F.2 Excluded terms and definitions listed in ISO 13574:2015 ......................................................... 82
Annex G (normative) Requirements for application software ........................................................ 83
Bibliography ....................................................................................................................................................... 85
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oSIST prEN ISO 13577-4:2021
ISO/DIS 13577-4:2021(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any
patent rights identified during the development of the document will be in the Introduction and/or on
the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO's adherence to the WTO principles in the Technical Barriers
to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 244, Industrial furnaces and associated processing
equipment.ISO 13577 consists of the following parts, under the general title Industrial furnaces and associated
processing equipment — Safety:— Part 1: General requirements
— Part 2: Combustion and fuel handling systems
— Part 3: Generation and use of protective and reactive atmosphere gases
— Part 4: Protective systems
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oSIST prEN ISO 13577-4:2021
ISO/DIS 13577-4:2021(E)
Introduction
This part of ISO 13577 was developed to specify the requirements of a protective system, which is a
safety-related control system (SCS) of industrial furnaces and associated processing equipment (TPE). It
is intended that in designing the protective system of TPE, manufacturers of TPE choose from the three
methods provided in this part of ISO 13577. Mandatory safety-related control functions of TPE are
specified in the other parts of ISO 13577 (i.e. ISO 13577 1, ISO 13577 2, and ISO 13577 3).
This part of ISO 13577 is to be used as an essential part of the other parts of ISO 13577. Since the other
parts of ISO 13577 are type-C standards of ISO 12100, TPE are required to be designed in accordance
with the principles of ISO 12100. The type-B standards of ISO 12100 for SCS are IEC 62061 or ISO 13849
1, which always assume high-demand applications. However, there are cases in which a risk assessment
according to IEC 61511 (all parts), which provides the option of a low-demand rate on the protective
system, is more suitable for the design of a TPE protective system.In principle, when requirements of the other parts of ISO 13577 (type-C standards) are different from
those which are stated in type-A or -B standards, the requirements of the type-C standards take
precedence over the requirements of the other standards for machines, which have been designed and
built according to the requirements of the type-C standards. Therefore, this part of ISO 13577 permits
extended risk assessment for SRECS in which risk assessment based on IEC 61511 (all parts) can be
chosen as an alternative.© ISO #### – All rights reserved vii
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oSIST prEN ISO 13577-4:2021
ISO/DIS 13577-4:2021(E)
Industrial furnaces and associated processing equipment —
Safety — Part 4: Protective systems
1 Scope
This part of ISO 13577 specifies the requirements for protective systems used in industrial furnaces and
associated processing equipment (TPE).The functional requirements to which the protective systems apply are specified in the other parts of
ISO 13577.2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable to its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 13574:2015, Industrial furnaces and associated processing equipment — Vocabulary
ISO 13849-1:— , Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for designIEC 60947-4-1:2018, Low-voltage switchgear and controlgear — Part 4-1: Contactors and motor-starters
- Electromechanical contactors and motor-startersIEC 60947-5-1:2016, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and
switching elements - Electromechanical control circuit devicesIEC 60204-1:2016, Safety of machinery — Electrical equipment of machines — Part 1: General
requirementsIEC 60730-2-5:2013+AMD1:2017+AMD2:2020 CSV, Automatic electrical controls for household and
similar use — Part 2-5: Particular requirements for automatic electrical burner control systems
IEC 61508-1:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 1: General requirementsIEC 61508-2:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems
IEC 61508-3:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 3: Software requirementsIEC 61508 -4:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 4: Definitions and abbreviationsIEC 61508-5:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 5: Examples of methods for the determination of safety integrity levels
The edition 4 of ISO 13849-1 is under development and is to be issued in 2022.© ISO #### – All rights reserved 1
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IEC 61508-6:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 6: Guidelines on the application of IEC 61508-2 and IEC 61508-3IEC 61508-7:2010, Functional safety of electrical/electronic/programmable electronic safety-related
systems — Part 7: Overview of techniques and measuresIEC 61131-3:2013, Programmable controllers — Part 3: Programming languages
IEC 61511-1:2016, Functional safety — Safety instrumented systems for the process industry sector — Part
1: Framework, definitions, system, hardware and application programming requirements
IEC 61511-2:2016, Functional safety — Safety instrumented systems for the process industry sector — Part
2: Guidelines for the application of IEC 61511-1:2016IEC 61511-3:2016, Functional safety — Safety instrumented systems for the process industry sector — Part
3: Guidance for the determination of the required safety integrity levelsIEC 62061:2021, Safety of machinery - Functional safety of safety-related control systems
3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 13574:2015 and the following
apply. Annex F contains copies of definitions from ISO 13574 used in this document.
3.1final element
part of a protective system, which implements the physical action necessary to achieve a safe state
NOTE Examples are valves, switch gear, motors including their auxiliary elements, for example, a solenoid valve
and actuator if involved in the safety function.[SOURCE: IEC 61511-1:2003, 3.2.24 modified: "instrumented system" had been changed to read
"protective system" in the definition.]3.2
flame detector device
device by which the presence of a flame is detected and signalled
NOTE It can consist of a flame sensor, an amplifier, and a relay for signal transmission.
[SOURCE: ISO 13574:2015, 2.65, modified: The second sentence in the original definition had been
presented as in the NOTE.]3.3
logic function
function that performs the transformations between input information (
...
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