FprEN 12255-7
(Main)Wastewater treatment plants - Part 7: Biological fixed-film reactors
Wastewater treatment plants - Part 7: Biological fixed-film reactors
This document of the EN 12255 series specifies design principles and performance requirements for secondary and tertiary treatment of wastewater in biological fixed-film reactors at wastewater treatment plants for more than 50 PT.
Its primary application is for wastewater treatment plants for the treatment of domestic and municipal wastewater. It can also be applied for biodegradable industrial wastewater.
Biological fixed film reactors include rotating biological contactors (RBC), biological trickling reactors (BTR), moving bed biological reactors (MBBR), submerged medium reactors (SMR) and submerged media filters (SMF). Membrane bioreactors (MBR) and anaerobic processes are not within the scope.
Some of the systems using fixed film bacteria are enhanced activated sludge systems (hybrid systems). For such systems, EN 12255 6 also applies.
This document specifies fundamental information about typical systems and does not provide information about all available fixed film systems.
Kläranlagen - Teil 7: Biofilmreaktoren
Dieses Dokument der Normenreihe EN 12255 legt Grundsätze der Planung und Anforderungen an Biofilm-reaktoren als zweiten und dritten (biologischen) Reinigungsteil von Kläranlagen über 50 EW fest.
Seine Anwendung bezieht sich in erster Linie auf Kläranlagen für die Reinigung von häuslichem und kommunalem Abwasser. Es kann auch auf biologisch abbaubare Industrieabwässer angewandt werden.
Biofilmreaktoren schließen Rotationstauchkörper (RBC), Rieselbett-Bioreaktoren (BTR), Schwebebett-Bioreaktoren (MBBR), Reaktoren mit getauchtem Trägermaterial (SMR) und Filter mit getauchtem Träger-material (SMF) ein. Membranbioreaktoren (MBR) und anaerobe Verfahren liegen nicht im Anwendungs-bereich.
Einige der Anlagen, in denen Biofilmbakterien eingesetzt werden, sind erweiterte Belebungsanlagen (Hybridanlagen). Für solche Anlagen gilt auch EN 12255-6.
Dieses Dokument legt grundsätzliche Angaben zu typischen Anlagenausführungen fest, enthält jedoch nicht alle Einzelheiten zu allen erhältlichen Biofilmanlagen.
Stations d’épuration - Partie 7 : Réacteurs biologiques à cultures fixées
Le présent document de la série EN 12255 spécifie les principes de conception et les exigences en matière de performances pour les traitements secondaire et tertiaire des eaux usées en réacteurs biologiques à cultures fixées dans les stations d’épuration des eaux usées de plus de 50 EH.
Le présent document s’applique principalement aux stations d’épuration de traitement des eaux usées domestiques et municipales. Il peut également s’appliquer aux eaux résiduaires industrielles biodégradables.
Le terme réacteurs biologiques à cultures fixées recouvre les disques ou tambours biologiques (RBC), les réacteurs biologiques à ruissellement (BTR), les réacteurs biologiques à cultures fixées fluidisées (MBBR), les réacteurs à matériaux immergés (SMR) et les filtres à matériaux immergés (SMF). Les bioréacteurs à membrane immergée (MBR) et les procédés anaérobies n’entrent pas dans le domaine d’application du présent document.
Certains systèmes utilisant des bactéries à cultures fixées sont des systèmes à boues activées améliorés (systèmes hybrides). Pour ces systèmes, l’EN 12255-6 s’applique également.
Le présent document spécifie des informations de base sur les systèmes typiques, mais ne fournit pas d’informations sur tous les systèmes à cultures fixées disponibles.
Čistilne naprave za odpadno vodo - 7. del: Biološki reaktorji s pritrjeno biomaso
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
oSIST prEN 12255-7:2023
01-september-2023
Čistilne naprave za odpadno vodo - 7. del: Biološki reaktorji s pritrjeno biomaso
Wastewater treatment plants - Part 7: Biological fixed-film reactors
Kläranlagen - Teil 7: Biofilmreaktoren
Stations d’épuration - Partie 7 : Réacteurs biologiques à cultures fixées
Ta slovenski standard je istoveten z: prEN 12255-7
ICS:
13.060.30 Odpadna voda Sewage water
oSIST prEN 12255-7:2023 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
oSIST prEN 12255-7:2023
oSIST prEN 12255-7:2023
DRAFT
EUROPEAN STANDARD
prEN 12255-7
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2023
ICS 13.060.30 Will supersede EN 12255-7:2002
English Version
Wastewater treatment plants - Part 7: Biological fixed-film
reactors
Stations d'épuration - Partie 7: Réacteurs biologiques à Kläranlagen - Teil 7: Biofilmreaktoren
cultures fixées
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 165.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 12255-7:2023 E
worldwide for CEN national Members.
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prEN 12255-7:2023 (E)
Contents Page
European foreword . 4
Introduction . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Symbols and abbreviations . 9
5 Planning . 9
5.1 Planning principles . 9
5.2 Design principles . 10
6 Biological fixed film reactors . 11
6.1 Types of fixed film reactors . 11
6.2 Selection of support media . 12
6.3 Biological trickling reactors (BTR) . 12
6.3.1 General. 12
6.3.2 Support media . 15
6.3.3 Dimensioning . 15
6.3.4 Flow distribution . 16
6.3.5 Ventilation . 17
6.3.6 Structures . 17
6.3.7 Mechanical equipment . 17
6.3.8 Control and automation . 17
6.4 Rotating biological contactors (RBC) . 17
6.4.1 General. 17
6.4.2 Structural requirements . 18
6.4.3 Mechanical requirements . 19
6.4.4 Support media . 19
6.4.5 Dimensioning . 20
6.4.6 Flow distribution . 22
6.4.7 Oxygen supply . 22
6.4.8 Control and automation . 22
6.5 Submerged medium reactors (SMR) . 22
6.5.1 General. 22
6.5.2 Dimensioning . 24
6.6 Submerged medium filter (SMF) . 25
6.6.1 General. 25
6.6.2 Support media . 26
6.6.3 Dimensioning . 27
6.6.4 Flow distribution . 27
6.6.5 Air and oxygen supply . 27
6.6.6 Structural requirements . 28
6.6.7 Backwashing . 28
6.6.8 Control and automation . 29
6.7 Moving bed biological reactors (MBBR) . 29
6.7.1 General. 29
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6.7.2 Support media . 31
6.7.3 Mechanical requirements . 31
6.7.4 Dimensioning . 31
6.7.5 Control and automation . 32
Annex A (informative) Dimensioning of reactors for biological wastewater treatment . 33
Bibliography . 35
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European foreword
This document (prEN 12255-7:2023) has been prepared by Technical Committee CEN/TC 165
“Wastewater”, the secretariat of which is held by DIN.
This document is currently submitted to the CEN enquiry.
This document will supersede EN 12255-7:2002.
The main changes in comparison with the previous edition are:
a) comprehensive revision and additions in all sections;
b) addition of design recommendations;
c) addition of moving bed reactors (MBR);
d) adaptation to the current state of the art;
e) updating of the Normative references;
f) editorial revision.
It is the seventh Part prepared by the Working Group CEN/TC 165/WG 40 relating to the general
requirements and processes for treatment plants for a total number of inhabitants and population
equivalents (PT) over 50. The EN 12255 series with the generic title “Wastewater treatment plants”
consists of the following Parts:
— Part 1: General construction principles
— Part 2: Storm management systems
— Part 3: Preliminary treatment
— Part 4: Primary settlement
— Part 5: Lagooning processes
— Part 6: Activated sludge process
— Part 7: Biological fixed-film reactors
— Part 8: Sludge treatment and storage
— Part 9: Odour control and ventilation
— Part 10: Safety principles
— Part 11: General data required
— Part 12: Control and automation
— Part 13: Chemical treatment — Treatment of wastewater by precipitation/flocculation
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— Part 14: Disinfection
— Part 15: Measurement of the oxygen transfer in clean water in aeration tanks of activated sludge plants
— Part 16: Physical (mechanical) filtration
NOTE For requirements on pumping installations at wastewater treatment plants see EN 752, Drain and sewer
systems outside buildings and the EN 16932 series, Drain and sewer systems outside buildings — Pumping systems.
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Introduction
Differences in wastewater treatment throughout Europe have led to a variety of systems being developed.
This document gives fundamental information about the systems; this document has not attempted to
specify all available systems.
A generic arrangement of wastewater treatment plants is illustrated in Figure 1 below:
Key
1 preliminary treatment
2 primary treatment
3 secondary treatment
4 tertiary treatment
5 additional treatment (e.g. disinfection or removal of micropollutants)
6 sludge treatment
7 lagoons (as an alternative)
A raw wastewater
B effluent for re-use (e.g. irrigation)
C discharged effluent
D screenings and grit
E primary sludge
F secondary sludge
G tertiary sludge
H digested sludge
I digester gas
J returned water from dewatering
Figure 1 — Schematic diagram of wastewater treatment plants
Detailed information additional to that contained in this document can be obtained by referring to the
bibliography.
The primary application is for wastewater treatment plants designed for the treatment of domestic and
municipal wastewater.
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1 Scope
This Part 7 of the EN 12255 series specifies design principles and performance requirements for
secondary and tertiary treatment of wastewater in biological fixed-film reactors at wastewater treatment
plants for more than 50 PT.
Its primary application is for wastewater treatment plants for the treatment of domestic and municipal
wastewater. It can also be applied for biodegradable industrial wastewater.
Biological fixed film reactors include rotating biological contactors (RBC), biological trickling reactors
(BTR), moving bed biological reactors (MBBR), submerged medium reactors (SMR) and submerged
media filters (SMF). Membrane Bioreactors (MBR) and anaerobic processes are not within the scope.
Some of the systems using fixed film bacteria are enhanced activated sludge systems (hybrid systems).
For such systems, EN 12255-6 also applies.
This document provides fundamental information about typical systems and does not provide
information about all available fixed film systems.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 16323, Glossary of wastewater engineering terms
EN 12255-1, Wastewater treatment plants - Part 1: General construction principles
EN 12255-6, Wastewater treatment plants - Part 6: Activated sludge process
EN 12255-10, Wastewater treatment plants - Part 10: Safety principles
EN 12255-11, Wastewater treatment plants - Part 11: General data required
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 16323 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— IEC Electropedia: available at https://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp
3.1
biofilm
layer consisting of microorganisms that forms on a support medium
[SOURCE: EN 16323:2014, term number 2.3.3.3]
Note 1 to entry: Biofilms consist of a complex agglomeration of microorganisms, immobilized in a matrix of
polymeric substances. Biofilms grow on the surface of fixed or moving support media or are able to form dense
agglomerates.
3.2
biological fixed film rector
reactor containing a support medium on which biomass grows to form a biofilm
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3.3
biological trickling reactor
BTR
biological fixed film reactor with a bed of support medium through which wastewater percolates
Note 1 to entry: Biological trickling reactors are also called trickling filters.
3.4
flushing intensity
hydraulic surface loading rate onto a trickling reactor divided by the number of arms of a rotary
distributor and divided by the number of revolutions per hour
Note 1 to entry: This value gives information on the hydraulic forces to slough excess sludge from the bed.
3.5
moving bed biological reactor
MBBR
biological reactor containing suspended support medium
3.6
rotating biological contactor
RBC
rotating support medium which is intermittently submerged in the flow to be treated
[SOURCE: EN 16323:2014, term number 2.3.3.2]
3.7
submerged medium filter
SMF
dense bed of support medium through which wastewater flows and wherein biofilms grow, which is
periodically backwashed to remove excess sludge
Note 1 to entry: The support medium may be granular (e.g. sand, anthracite or activated carbon) or spherical (e.g.
small plastic beads).
Note 2 to entry: See also EN 12255-16.
3.8
submerged medium reactor
SMR
biological reactor where support medium is submerged and aerated
3.9
support medium
inert material of various types and specific surface on which an attached biofilm grows
[SOURCE: EN 16323:2014, term number 2.3.8.25]
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4 Symbols and abbreviations
ATEX Atmosphere Explosible
BOD Biochemical Oxygen Demand in 5 days
BTR biological trickling reactors
COD Chemical Oxygen Demand
MBBR moving bed biological reactor
+
NH -N ammonium nitrogen
NO N nitrate nitrogen
NO -N nitrate and nitrite nitrogen
TP total phosphorous
PT total population
RBC rotating biological contactors
SBR sequencing batch reactor
SMF submerged medium filters
SMR submerged medium reactors
SS Suspended Solids
TKN Total Kjeldahl Nitrogen
VSS volatile suspended solids
5 Planning
5.1 Planning principles
The following factors shall be considered during the planning phase:
— maximum and minimum dry weather and wet weather inflows;
— pre-treatment requirements;
— effluent consent standards;
— type of reactor and post-treatment (e.g. secondary clarifiers or filters);
— active area of the support medium and its specific biological capacity;
— dimensions of biological reactors;
— requirements to ensure maintenance of units while the consent is still met;
— sludge quality;
— power consumption;
— measurement and control requirements.
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Fixed film reactors require mechanical wastewater pre-treatment in primary clarifiers or with very fine
screens (see EN 12255-4) to avoid clogging of support media. Primary clarifiers shall be designed for a
retention time of about 2 hours at average dry weather flow. At peak flow their retention time shall be
minimum 30 minutes and their surface flow rate maximum 4 m/h.
It shall be determined whether carbon (BOD and COD) removal is sufficient or whether additional
nitrification is required. nitrogen removal requires additional denitrification.
It shall be noted that peak ammonium concentrations in the effluent of fixed film reactors are usually
higher than those of activated sludge systems with their bigger reactor volumes. This applies particularly
for systems treating combined sewage.
It shall be considered whether parallel units are required and what consent standards shall be met with
one unit out of service.
Requirements in EN 12255-1, EN 12255-6, EN 12255-10 and EN 12255-11 shall be considered.
5.2 Design principles
Where removal rates of primary clarifiers or very fine screens cannot be measured, estimates of
EN 12255-4 may be used.
The 85-percentiles of the daily COD or BOD , TKN, P and SS loads shall be determined over a period of
several months. Seasonal fluctuations shall be taken into account. For systems serving a total population
of maximum 500 the relevant flows and loads may be estimated.
Where two-hourly TKN peaks exceed double the daily TKN average, means for load balancing are usually
required.
Peak TKN and P return loads from sludge treatment shall be taken into account. Balancing of return flows
can be required.
The following design parameters shall be considered and shall be appropriate for the type of fixed film
reactor:
— volumetric loading of the reactor [kg/(m ·d)] as BOD , COD or TKN;
— active surface loading of support media [kg/(m ·d)] as BOD , COD or TKN;
2 3
— active specific surface of support media (m /m );
— recirculation ratio where applicable;
3 2
— hydraulic surface loading [m /(m ·h)] of clarifiers and their required surface area, or the loading of
other sludge separation units (e.g. filters);
— required flush or wash water (usually effluent) in % of the wastewater flow;
— specific power consumption [kWh/m ].
All systems shall guarantee uniform flow distribution to parallel units und to the support media.
Sampling points shall be provided at the inlet and outlet of every reactor, such that samples with and
without recirculation can be taken.
Unless otherwise agreed, the design service life of the equipment shall be as defined in EN 12255-1:
— Class 3: for motors, geared engines and drive chains;
— Class 4: for central bearings of rotating distributors on trickling reactors;
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— Class 5: for bearings of rotating biological contactors.
The design service life of the shaft of RBC units shall be minimum 20 years.
All structures shall be designed to withstand all potential mechanical stresses during operation and
maintenance for at least 50 years.
Tanks shall be hydraulically designed such that the build-up of sludge solids is prevented. They shall be
sufficiently rigid and sturdy to support the mechanical equipment.
6 Biological fixed film reactors
6.1 Types of fixed film reactors
Biological fixed film reactors in this part of the standard include, but are not limited to:
— biological trickling reactors (BTR);
— rotating biological contactors (RBC);
— submerged medium reactors (SMR);
— submerged medium filters (SMF);
— moving bed biological reactors (MBBR).
Biological fixed-film processes can treat the following types of influent:
— effluent from preliminary treatment where the screening is fine or very fine (see EN 12255-3);
— effluent from primary (mechanical) treatment (see EN 12255-4);
— effluent from secondary treatment (see EN 12255-6).
Biological fixed film reactors can be operated under aerobic, anoxic or anaerobic conditions based on
their purpose. Anaerobic reactors are beyond the scope of this document.
Support media may be:
— in packages of fixed support medium installed in an activated sludge tank and providing surfaces for
fixed film biomass growth in addition to suspended biomass growth, increasing the activated sludge
system’s nitrification capacity (see EN 12255-6); such systems are called hybrid systems;
— a bed of support media through which wastewater percolates (BTR);
— a bed of support media through which wastewater flows (SMF) (see also EN 12255-16);
— suspended support media which are retained by a screen or another device at the effluent side and
returned to the influent side (MBBR), usually by using the hydro-pneumatic effects in the reactor
(e.g. aeration, mixing) or by additional components;
— submerged medium which is fixed or retained in a reactor and through which wastewater flows
(SMR); the reactor may be planned as a sequencing batch reactor (SBR).
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6.2 Selection of support media
Support media shall have a large surface area to support the growth of biofilms. However, sufficient space
shall be provided between the surfaces of adjacent support media elements to prevent formation of
sludge bridging and clogging. The structure of support media shall permit removal of excessive biofilms
by scouring.
Support media may be made from the following materials:
— graded crushed minerals;
— mineral beads or granules;
— foamed plastic material (e.g. expanded polystyrene beads);
— other plastic materials in the form of beads, discs, etc.,
— randomly arranged plastic elements of regular size and shape;
— plastic sheets or tubes assembled as modules with an internal water volume of 90 % or higher.
Support media shall have the following properties:
— open structure to prevent clogging and cording;
— durability under the specific circumstances;
— large specific surface;
— resistance to structural deformation from applied loads and self-weight;
— resistance to abrasion (where required).
2 3
The specific surface area in m /m of support media is distinguished between:
— total;
— effective (i.e. wetted); and
— active (i.e. biologically effective).
It should be noted that the requirements of open structure and large specific surface are conflicting. A
compromise needs to be achieved which depends on the characteristics of the wastewater to be treated,
e.g. the quality of prior screening, and on effluent requirements, e.g. carbon and or nitrogen removal. It is
recommended to select support media only after testing in pilot plants for at least half a year under typical
conditions, including a cold season. Some kinds of support media are proprietary, especially such for
MBBR and SMR systems.
6.3 Biological trickling reactors (BTR)
6.3.1 General
Biological trickling reactors (BTR) were formerly known as trickling filters (TF). However, they are not
filters. The biofilm growing on the support medium is sloughed off and not retained.
Treatment objectives may be:
— carbon (COD and BOD ) oxidation, which is achieved with highly loaded BTRs;
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— nitrification, which may be achieved by operating the system either with a low loading rate or using
a second stage after a highly loaded first stage;
— nitrogen removal in a two-stage system. The first stage is used for anoxic denitrification (not aerated,
i.e. the louvers are closed if it is a trickling reactor) and the second stage for aerobic carbon removal
and nitrification. Recirculation of effluent from the second stage to the first stage is required.
Wastewater shall be evenly distributed above the surface and percolates down through a bed of support
medium, contacting the biological film growing on the surface of the support medium. The bed shall
contain continuous open spaces between the support medium elements to permit natural or induced
ventilation. See Figure 2 for a typical configuration of trickling reactors.
The specific wastewater flow per surface area shall be high enough to provide sufficient scouring (i.e.
sloughing of the biofilm). Wastewater recirculation is required to achieve sufficient sloughing intensity.
Sloughing may be done intermittently by increasing the recirculation flow.
The support medium prevents rapid drainage of the percolating flow by providing offset surfaces
whereon the wastewater assumes a laminar and adhesive flow (Coanda effect).
The biocenosis of the fixed film depends on its level in the reactor. The upper levels consist decreasingly
of heterotrophic microorganisms removing carbon and the lower levels increasingly consist of
autotrophic nitrificants oxidizing ammonium. It can therefore be reasonable to install support media with
different characteristics in the upper and lower zones, whereby the specific surface increases in the
downward direction.
Depending on the temperature difference between wastewater and ambient air, air flows up or down
through the trickling reactor. To prevent excessive cooling during the cold season, it shall be possible to
reduce the air flow via adjustable louvers. Because a certain air flow is required for sufficient oxygen
supply, trickling reactors are not recommended for regions with very cold seasonal climate, unless the
incoming air is somehow warmed up.
Operating conditions should support the growth of larger organisms such as protozoa and macro-
invertebrates, often termed grazing organisms, to reduce the growth of the biological film.
Clarifiers, called humus tanks, are provided to remove sloughed off biofilm from the wastewater. Humus
3 3
(surplus) sludge usually settles well and achieves a solids concentration of 15 kg/m to 30 kg/m . It is
raw sludge which needs to be stabilized by sludge treatment (see EN 12255-8).
Biological trickling reactors usually provide sufficient BOD and COD removal and can achieve
nitrification if they are lowly loaded. Where nitrogen removal is required, another non-aerated BTR or
another type of reactor is required upstream to which nitrate rich effluent is recirculated.
The type of appropriate medium is dependent on the application (see Table 1).
Table 1 — Trickling Reactor Application and Appropriate Media
Reactor Media Type
Treatment Application
Mineral Plastic
Highly loaded reactors Yes Yes
Carbon oxidizing reactors (for BOD removal) Yes Yes
Combined carbon and TKN oxidizing reactors Yes Yes
(nitrifying)
Tertiary nitrifying reactors Yes Yes
Denitrifying reactors No Yes
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Key
1 primary effluent
2 recirculation
3 effluent to clarifier
4 underdrainage system
5 air
6 support grid
7 support medium
8 centre well
9 distributor arms
10 stay rod
Figure 2 — Typical Configuration of a Trickling Reactor [Source WG]
The system shall be configured in one of the following modes:
— single stage treatment in which the wastewater passes through a BTR followed by clarification;
— two or more stage treatment whereby the wastewater passes through two or more BTRs in sequence
and which may include clarification after any stage or only after the last stage;
— alternating flow sequence. Each of several BTR receives sequentially pre-treated raw wastewater or
effluent from another BTR. Excessive growth of the biological film is thus prevented.
Some biological phosphorus removal is achieved by its incorporation into the biofilm.
However, sufficient phosphorus removal can only be achieved by additional chemical precipitation. To
avoid accumulation of precipitates in the biofilm such precipitation should be done in a stage before or
after the BTR.
Recirculation of a portion of the effluent is required to:
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— transfer biofilm growth from upper to lower levels in the medium bed;
— increase the hydraulic load to improve wetting and permit scouring.
6.3.2 Support media
Mineral media used for trickling filters should have a large surface area and high porosity, such as blast
furnace slag or volcanic clinker, and meet the following criteria:
— media for filter beds shall be washed, graded and screened;
— grading of crushed rock or blast furnace slag reactor media should be either 40-75 mm or 40-63 mm;
2 3
volcanic clinker should be 40 mm to 80 mm providing a specific total surface of 100 to 110 m /m , a
specific active area of about 90 % of the total area, and a void ratio of about 50 %;
— further screening on a 20 mm mesh shall be undertaken on site as the medium is introduced. Material
passing the screen shall not be used.
Plastic support media provide more surface per volume and mass. Their specific total surface area is
2 3
dependent on the application between 100 and 200 m /m . However, this does not necessarily mean that
their specific active area is that far larger. The strength of plastic media shall be suitable for the thickness
of the biofilm. It can be calculated with Formula (1) [SOURCE DIN 19557].
[kN/m ] (1)
S= h⋅ A⋅ SF⋅ w
r
where
S is the required strength [kN/m ];
r
h is the height of support medium [m];
2 3
A is the specific surface of the support media [m /m ];
SF is the safety factor of minimum 1,25 [-];
w is the specific weight of the biofilm per surface [kN/m ] (see Table 2).
area depending on its thickness
Table 2 — Specific weight of the biofilm [Source DIN 19557]
Thickness of the biofilm [mm] w [kN/m ]
1,5 0,015
2 0,02
≥ 3 ≥ 0,03
6.3.3 Dimensioning
For ease of flow distribution and reliability BTRs are preferably circular. Where the footprint is limited,
rectangular shapes with travelling distributers may be considered. Unless otherwise agreed, at least two
parallel BTRs are required to guarantee at least partial treatment in case of failure of one unit.
Maximum dimensions of BTRs are shown in Table 3.
The depth of the support media bed should be selected depending on site conditions and process
requirements, e.g. the available hydraulic head. It shall not exceed 5 m for mineral media and 6 m for
plastic media.
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Table 3 — Dimensioning of trickling reactors [WG]
Dimensions
Trickling reactor
mineral plastic
Minimum number of units (≥500 PT) 2 2
Diameter 5 – 50 m 3,5 – 35 m
Depth 3 - 5 3 - 6
wetting rate (for minimum 6 h/d) ≥ 0,4 m/h ≥ 0,8 m/s
2 3 2 3
Specific total surface area ≈ 100 m /m 100 – 200 m /m
2 2
COD surface loading (only carbon removal) 0,1 kg/(m ∙d) 0,1 – 0,15 kg/ (m ∙d)
2 2
TKN surface loading (carbon removal plus 0,05 kg/(m ∙d) 0,05 – 0,1 kg / (m ∙d)
nitrification)
2 2
TKN surface loading (only nitrification) 0,08 kg/(m ∙d) 0,08 – 0,15 kg / (m ∙d)
Table 3 applies for a COD/TKN ratio of about 5. If this ratio is higher, the maximum TKN surface loading
2 2
should be reduced, e.g. to 0,075 kg/(m ∙d) for a ratio of 8 or to 0,06 kg/(m ∙d) for a ratio of 11.
Depending on the requirements and the loads, the designer shall calculate the required surface area using
the specific loads in Table 3. The surface areas calculated from the COD and TKN loading rates (where
applicable) shall be added to determine the required overall surface area. Depending on the specific
surface area(s) of the medium, the designer shall calculate the required reactor volume. Depending on
the selected medium height, they shall calculate the required footprint and the diameter of the BTR.
Then they shall calculate the required flows for wetting and scouring. Finally, they shall calculate the
speed of the rotating distributer and to design its features (see 6.3.4).
The designer shall also make sure that the alkalinity does not decrease below 0,5 mmol/l. The alkalinity
is reduced by 0,14 mmol/l per mg/l of ammonium oxidation.
6.3.4 Flow distribution
Flow distribution can be achieved by static or usually moving distributors employing spray nozzles or
splash plates. Rotary distributors are used for circular reactors and travelling distributors are used for
rectangular reactors.
Rotary distributors may be mechanically driven or driven utilizing flow momentum. Travelling
distributers are mechanically driven. They shall be designed to give a uniform wetting rate to the reactor
surface. Because a rotating bar covers more surface area further away from the centre of rotation, the
quantity of irrigation shall increase in this direction. This requirement can be accommodated by
increasing the number of discharge points per unit length of the distributor arm at greater radii.
3 2 3 2
The normal surface flow shall be min. 0,4 m /(m ∙h) for mineral material and min. 0,8 m /(m ∙h) for
plastic material.
The flow of the feed pumps should be kept constant, whereby the recirculation ratio is automatically
adjusted to the incoming flow. This can be achieved by maintaining the water level in the pump sump at
almost the same level as the outflow of the humus tank through an interconnecting recirculation pipe.
The less influent enters the pump sump, the more water is recirculated from the outflow.
While the load and flow are low, it is possible to interrupt the water feeding for a maximum of 30 minutes
in order to save energy.
oSIST prEN 12255-7:2023
prEN 12255-7:2023 (E)
The scouring intensity shall be 0,2 to 0,4 l/(m ∙s) while the distributor passes over the surface. The
scouring intensity shall increase with the height and specific surface of the support medium. Sufficient
scouring intensity can be achieved by reducing the distributer velocity or by increasing the flow.
If the distributer is driven by a motor, its velocity is independent of the flow. This permits faster
movement during normal operation and slower movement during scouring. The power consumption of
the motor is low because most of the driving force is generated by the momentum of the outflowing
water; the motor acts more as a brake than as a driver.
6.3.5 Ventilation
BTRs shall be provided with an underdrain system allowing unimpeded outflow of treated wastewater
and free access of air to the base of the support media for aeration. For high-rate (roughing) reactors, the
environmental impact arising from odours should be minimized by employing forced ventilation using a
fan, enclosing the reactors and ducting off the exhaust air to an odour treatment facility.
Natural aeration depends on temperature differences. If the wastewater is warmer than the ambient air,
the air flows upwards, otherwise it flows downwards. Adjustable louvers shall be employed during cold
weather to limit the air flow and prevent excessive cooling of the wastewater which would reduce the
biological activity.
6.3.6 Structures
The structural design of the walls and the base shall withstand the complete water pressure in case that
the support medium should be entirely clogged. Instead, it is possible to provide horizontal overflow
pipes.
Where mineral media are used, stresses generated on the wall by expansion and contraction of the
structure resulting from temperature changes shall be taken into account. Prestressed concrete
reinforcement may be required.
6.3.7 Mechanical equipment
Distributors are driven hydraulically by the momentum of its horizontal wastewater outflow or by a
motor. Except where fine screening is employed the holes in distributor arms shall have a minimum
diameter of 20 mm to avoid blockage. Removable end caps shall be provided at the ends of distributor
arms to facilitate clearing of blockages. Access and a working platform for removing the end caps and
rodding the distributor arms shall be provided.
Dosing chambers with syphons may be used for small reactors to ensure that sufficient flow is
intermittently supplied to the flow distributor.
6.3.8 Control and automation
Incoming and recirculated flows shall be measures and recorded.
The temperature of the wastewater and the ambient air shall also be measured and recorded. It can be
useful to adjust the air flow via adjustable louvers. It can also be useful to measure the oxygen or carbon
dioxide content of the exhaust air to control the air flow.
6.4 Rotating biological contactors (RBC)
6.4.1 General
A rotating biological contactor consists of discs or porous cylinders as support media, which are arranged
along a horizontal shaft and are partially immersed in wastewater and partially in contact with ambient
air. See Figure 3 for a typical configuration for an RBC. At least 40 % of the surface shall be above water.
The shaft rotates, enabling the biological film on the disks to be alternately in contact with wastewater
and air.
oSIST prEN 12255-7:2023
prEN 12255-7:2023 (E)
There is a certain concentration of suspended biomass in the vessels. However, in comparison with the
biomass in the fixed film, its biological activity should be neglected.
The shapes of the vessels shall be designed such that the rotation of the support medium is sufficient to
prevent sludge deposits in the vessels.
RBCs shall be installed in buildings or be covered to prevent operational problems during the cold
weather season.
RBCs require a small volume, but upstream balancing of the loads can be required.
Two to four units are usually installed in sequence. The specific surface of the units may increase from
the first to the last unit. Recirculation of wastewater from the last to the first unit may be employed to
balance the load.
There are also systems where additional aeration of the wastewater in the tank is provided. The rise of
the diffused air bubbles assists sloughing off thick biofilm from the support medium. There are also
systems, where the support medium consists of tubular spirals; air is taken into the outer end of the tubes
and moves gradually to their inner end where it is released; on its way the air gets in contact with the
rotating biofilm in the tubes.
Key
1 primary effluent
2 effluent to clarifier
3 cascades
4 shaft
5 rotating discs
Figure 3 — Typical Rotating Biological Contactor (RBC) with two units (cascades) [Source WG]
6.4.2 Structural requirements
The design of the tank shall minimize the build-up of sludge solids and provide sufficient rigidity and
sturdiness to support the mechanical equipment during operation and maintenance.
oSIST prEN 12255-7:2023
prEN 12255-7:2023 (E)
6.4.3 Mechanical requirements
The discs or drums of the support media typically have diameters in the range of 1 m to 4 m and the shaft
length is up to 12 m. The shaft deflection considering complete loading with biomass and an empty tank,
shall not be greater than its length divided by 300.
The normal rotational speed shall be between 0,7 and 1,1 rpm and the peripheral speed shall not exceed
0,35 m/s. Where higher than normal loads are anticipated the maximum rotational speed may be
increased to 1,5 rpm.
The bearings of rotating biological contactors shall be capable of tolerating misalignment of up to 5 mm
per m shaft length.
The rotor assembly shall withstand the maximum load generated when the void-space is filled with
biological film and the tank is drained. In addition, motors, gear boxes and bearings shall be able to
withstand the forces that can develop when a rotor and associated biological film is left stationary for any
length of time in its normal, partially-submerged state.
Motors and gearboxes shall be located outside of the tank to reduce corrosion. ATEX requirements shall
be considered.
Jacking points on the rotor support frame shall be provided to enable the rotor to be raised so that
bearings can be easily replaced.
The bearings shall be:
— capable of being replaced in situ without the need for craneage (this requires split bearings);
— designed to prevent water ingress;
— sited for easy access;
— self-aligning.
Access and containment shall be provided to allow in situ gearbox oil removal and replacement without
the risk of wastewater contamination.
Auto greasing, where required, shall be provided with a reservoir for 6 months and incorporate a visual
indicator. Greasing points should be sited such that grease can be introduced without the need to open a
heavy cover.
The rotor shall be:
— removable from the tank with a crane;
— support the weight of the medium pack full of biomass while the tank is empty.
Inspection hatches shall be restrained in their open position.
6.4.4 Support media
RBC media shall be a series of discs or other segments assembled on a rotor shaft. Each segment shall be
removable for maintenance without the need to remove the rotor assembly from the tank.
Discs shall be spaced with even intervals along the rotor shaft to minimize blockages. Spacers shall
separate the discs.
Support media shall be manufactured from polyethylene, glass-fibre-reinforced plast
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