EN 415-3:2021
(Main)Safety of packaging machines - Part 3: Form, fill and seal machines; fill and seal machines
Safety of packaging machines - Part 3: Form, fill and seal machines; fill and seal machines
This document establishes safety requirements for the main types of form, fill and seal machines, fill and seal machines and the filling machines which are frequently fitted to these machines.
Form fill and seal machines within the scope of this document are:
- flow wrapping machine;
- vertical form, fill and seal machine;
- horizontal sachet form, fill and seal machine;
- thermoform, fill and seal machine;
- tubular bag form, fill and seal machine;
- mandrel form, fill and seal machine.
Fill and seal machines within the scope of this document are:
- pre-made bag, erect, fill and seal machine;
- cup or tub fill and seal machine;
- sack fill and seal machine.
Filling machines commonly fitted to form, fill and seal machines and fill and seal machines within the scope of this document are:
- auger filler;
- volumetric cup filler;
- nett weigher;
- multi-head weigher.
Other types of form, fill and seal machine which are described in 3.3 have similar hazards to these machines and Clause 4 indicates which clauses of this document are applicable to these machines.
This document covers the safety requirements for machine design, construction and all phases of life of the machines including installation, commissioning, operation, adjustment, maintenance and cleaning.
This document applies to machines manufactured after the date of publication of this document.
This document does not apply to:
- blow mould fill and seal machines;
- bulk container fill and seal machines;
- cartoning machines;
- food depositors, including volumetric piston depositors in the scope of EN 15180;
- thermoforming machines in the scope of EN 12409.
This document does not consider:
- hazards due to the products packed in these machines, but does consider the hazards caused by dusts, modified atmosphere gases, and flammable products;
- hazards resulting from the operation of the machines in a potentially explosive atmosphere.
Sicherheit von Verpackungsmaschinen - Teil 3: Form-, Füll- und Verschließmaschinen; Füll- und Verschließmaschinen
Dieses Dokument stellt Sicherheitsanforderungen für die wichtigsten Arten von Form-, Füll- und Verschließmaschinen, Füll- und Verschließmaschinen und die Füllmaschinen, die oftmals mit solchen Maschinen verbunden sind.
Form-, Füll- und Verschließmaschinen im Anwendungsbereich dieses Dokuments sind:
- Horizontale Oberfolien-Schlauchbeutelmaschine;
- Vertikale Schlauchbeutelmaschine;
- Horizontale Siegelrandbeutel-Form-, -Füll- und -Verschließmaschine;
- Thermoform-, Füll- und Verschließmaschine;
- Folienschlauchbeutel-Form-, -Füll- und -Verschließmaschine;
- Dornrad-Form-, -Füll- und -Verschließmaschine.
Füll- und Verschließmaschinen im Anwendungsbereich dieses Dokuments sind:
- Aufricht-, Füll- und Verschließmaschine für vorgefertigte Beutel;
- Becher- oder Kübel-Füll- und -Verschließmaschine;
- Sackfüll- und -verschließmaschine.
Füllmaschinen, die gewöhnlich mit Form-, Füll- und Verschließmaschinen und Füll- und Verschließmaschinen verbunden sind, im Anwendungsbereich dieses Dokuments sind:
- Schnecken-Füllmaschine;
- Messbecher-Füllmaschine;
- Nettowaage;
- Mehrkopfwaage.
Andere Typen von Form-, Füll- und Verschließmaschinen, die in 3.3 beschrieben sind, weisen ähnliche Gefährdungen wie diese Maschinen auf, und Abschnitt 4 gibt an, welche Abschnitte dieses Dokuments für diese Maschinen gelten.
Dieses Dokument erstreckt sich auf die Sicherheitsanforderungen für Entwurf, Konstruktion und alle Lebenszyklusphasen der Maschinen, einschließlich Montage, Inbetriebnahme, Betrieb, Einstellung, Instandhaltung und Reinigung der Maschinen.
Dieses Dokument gilt für Maschinen, die nach dem Veröffentlichungsdatum dieses Dokuments hergestellt werden.
Dieses Dokument gilt nicht für:
- Blasform-, Füll- und Verschließmaschinen;
- Bulkwarenbehälter-Füll- und -Verschließmaschinen;
- Kartoniermaschinen;
- Nahrungsmittel-Portioniermaschinen, einschließlich Kolbenportioniermaschinen im Anwendungsbereich von EN 15180;
- Warmformmaschinen im Anwendungsbereich von EN 12409.
Dieses Dokument berücksichtigt nicht
- Gefährdungen aufgrund der in diesen Maschinen verpackten Produkte; allerdings gilt es für Gefährdungen aufgrund von Staub, modifizierten Atmosphärengasen und brennbaren Produkten;
- Gefährdungen durch den Betrieb dieser Maschinen in potenziell explosionsgefährdeter Atmosphäre.
Sécurité des machines d'emballage - Partie 3 : Machines d'emballage à former, remplir et sceller ; machines d'emballage à remplir et sceller
Le présent document établit les exigences de sécurité pour les principaux types de machines à former, remplir et sceller, de machine à remplir et sceller et de machines de remplissage qui sont fréquemment installés sur ces machines.
Les machines d’emballage à former, remplir et sceller entrant dans le domaine d’application du présent document sont les suivantes :
- machine à envelopper en continu ;
- machine à former, remplir et sceller verticale ;
- machine horizontale à former, remplir et sceller des sachets ;
- machine à thermoformer, remplir et sceller ;
- machine à former, remplir et sceller des sacs tubulaires ;
- machine à former, remplir et sceller sur mandrin.
Les machines d’emballage à remplir et sceller entrant dans le domaine d’application de ce document sont les suivantes :
- machine à mettre en position, remplir et sceller des poches préfabriquées ;
- machine à remplir et sceller des godets ou coupelles ;
- machine à remplir et sceller des sacs.
Les machines de remplissage habituellement installées sur des machines à former, remplir et sceller, ainsi que sur des machines à remplir et sceller faisant partie du domaine d’application de ce document, sont les suivantes :
- remplisseur à hélice ;
- remplisseur volumétrique à godets ;
- peseur net ;
- peseur à têtes multiples. D’autres types de machine à former, remplir et sceller décrits en 3.3 présentent des phénomènes dangereux similaires à ceux observés sur ces machines, et l’Article 4 indique les articles et paragraphes du présent document qui s’appliquent à ces types de machines.
Le présent document couvre les exigences de sécurité pour la conception et la construction des machines, ainsi que pour l’ensemble des phases de la durée de vie des machines, notamment l’installation, la réception, la mise en route, le réglage, la maintenance et le nettoyage.
Le présent document s'applique aux machines fabriquées après la date de sa publication.
La présente norme ne s'applique pas :
- aux machines de moulage par soufflage, remplissage et fermage ;
- aux machine à remplir et sceller les récipients en vrac ;
- aux encartonneuses ;
- aux doseuses alimentaires, y compris doseuses volumétriques à piston relevant du domaine d'application de l’EN 15180 ;
- aux machines de thermoformage relevant du domaine d'application de l’EN 12409.
Le présent document ne couvre pas
- les phénomènes dangereux liés aux produits emballés dans ces machines, mais tient compte des phénomènes dangereux liés à la poussière, aux gaz atmosphériques modifiés et aux produits inflammables ;
- les phénomène dangereux résultant du fonctionnement des machines dans une atmosphère potentiellement explosive.
Varnost pakirnih naprav - 3. del: Oblikovalne, polnilne in zapiralne naprave; polnilne in zapiralne naprave
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-december-2021
Nadomešča:
SIST EN 415-3:2001+A1:2010
Varnost pakirnih naprav - 3. del: Oblikovalne, polnilne in zapiralne naprave;
polnilne in zapiralne naprave
Safety of packaging machines - Part 3: Form, fill and seal machines; fill and seal
machines
Sicherheit von Verpackungsmaschinen - Teil 3: Form-, Füll- und Verschließmaschinen;
Füll- und Verschließmaschinen
Sécurité des machines d'emballage - Partie 3 : Machines d'emballage à former, remplir
et sceller ; machines d'emballage à remplir et sceller
Ta slovenski standard je istoveten z: EN 415-3:2021
ICS:
55.200 Pakirni stroji Packaging machinery
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 415-3
EUROPEAN STANDARD
NORME EUROPÉENNE
October 2021
EUROPÄISCHE NORM
ICS 55.200 Supersedes EN 415-3:1999+A1:2009
English Version
Safety of packaging machines - Part 3: Form, fill and seal
machines; fill and seal machines
Sécurité des machines d'emballage - Partie 3 : Sicherheit von Verpackungsmaschinen - Teil 3: Form-,
Machines d'emballage à former, remplir et sceller ; Füll- und Verschließmaschinen; Füll- und
machines d'emballage à remplir et sceller Verschließmaschinen
This European Standard was approved by CEN on 6 September 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 415-3:2021 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Introduction . 5
1 Scope . 6
2 Normative references . 7
3 Terms and definitions . 9
3.1 Definitions of terms . 9
3.2 Definitions of machines covered by this document . 13
3.3 Definitions of machines which have similar hazards to those machines covered by
this document . 20
4 Safety requirements . 24
4.1 General requirements . 24
4.2 Safety requirements for a flow-wrapping machine . 32
4.3 Safety requirements for a vertical form, fill and seal machine . 39
4.4 Safety requirements for a horizontal sachet form, fill and seal machine . 42
4.5 Safety requirements for a thermoform, fill and seal machine . 44
4.6 Safety requirements for a tubular bag form, fill and seal machine . 51
4.7 Safety requirements for a mandrel form, fill and seal machine . 53
4.8 Safety requirements for a pre-made bag fill and close machine . 57
4.9 Safety requirements for a cup or tub fill and seal machine . 59
4.10 Safety requirements for a sack fill and seal machine. 62
4.11 Safety requirements for an auger filler . 67
4.12 Safety requirements for a volumetric cup filler . 69
4.13 Safety requirements for a nett weigher . 71
4.14 Safety requirements for a multi-head weigher . 73
5 Verification of safety requirements . 75
5.1 General . 75
5.2 Visual inspections with the machine stopped . 75
5.3 Measurements with the machine stopped . 76
5.4 Visual inspections with the machine running . 76
5.5 Measurements or tests with the machine running . 76
5.6 Verification procedures . 76
6 Information . 80
6.1 General . 80
6.2 Marking . 80
6.3 Warning of residual risks . 81
6.4 Instructions . 81
Annex A (informative) List of significant hazards . 87
Annex B (normative) Noise test code . 120
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC aimed to be covered . 123
Bibliography . 127
European foreword
This document (EN 415-3:2021) has been prepared by Technical Committee CEN/TC 146 “Packaging
machines – Safety”, the secretariat of which is held by UNI.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by April 2022, and conflicting national standards shall be
withdrawn at the latest by April 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a Standardization Request given to CEN by the European
Commission and the European Free Trade Association, and supports essential requirements of EU
Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
This document supersedes EN 415-3:1999+A1:2009.
The following significant changes have been made:
— Scope now includes fill and seal machines and multi-head weighers;
— Cartoning machines have been removed from the scope;
— Safety requirements have been rewritten so they are in line with EN 415-10:2014;
— Normative references have been changed to reflect the many changes that have been made to B1 and
B2 standards.
EN 415, Safety of packaging machines consists of the following parts:
— Part 1: Terminology and classification of packaging machines and associated equipment;
— Part 2: Pre-formed rigid container packaging machines;
— Part 4: Palletizers and depalletizers;
— Part 5: Wrapping machines;
— Part 6: Pallet wrapping machines;
— Part 7: Cartoning and case-packing machines;
— Part 8: Strapping machines;
— Part 9: Noise measurement methods for packaging machines, packaging lines and auxiliary equipment,
grade of accuracy 2 and 3;
— Part 10: General requirements.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
Introduction
Form, fill and seal machines and fill and seal machines are used extensively in Europe, in an increasingly
wide range of industries. They contain many hazards and have the potential to cause serious injury.
This document is a type-C standard as stated in EN ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the market
players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organizations, market surveillance, etc.).
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e.g. for maintenance (small, medium and large enterprises);
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document. The machinery concerned and the extent to which hazards, hazardous
situations or hazardous events are covered are indicated in the Scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or type-B
standards, the requirements of this type-C standard take precedence over the requirements of the other
standards for machines that have been designed and built according to the requirements of this type-C
standard.
1 Scope
This document establishes safety requirements for the main types of form, fill and seal machines, fill and
seal machines and the filling machines which are frequently fitted to these machines.
Form fill and seal machines within the scope of this document are:
— flow wrapping machine;
— vertical form, fill and seal machine;
— horizontal sachet form, fill and seal machine;
— thermoform, fill and seal machine;
— tubular bag form, fill and seal machine;
— mandrel form, fill and seal machine.
Fill and seal machines within the scope of this document are:
— pre-made bag, erect, fill and seal machine;
— cup or tub fill and seal machine;
— sack fill and seal machine.
Filling machines commonly fitted to form, fill and seal machines and fill and seal machines within the
scope of this document are:
— auger filler;
— volumetric cup filler;
— nett weigher;
— multi-head weigher.
Other types of form, fill and seal machine which are described in 3.3 have similar hazards to these
machines and Clause 4 indicates which clauses of this document are applicable to these machines.
This document covers the safety requirements for machine design, construction and all phases of life of
the machines including installation, commissioning, operation, adjustment, maintenance and cleaning.
This document applies to machines manufactured after the date of publication of this document.
This document does
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