Road vehicles - Compressed natural gas (CNG) refuelling connector - Part 2: 20 MPa (200 bar) connector, size 2 (ISO 14469-2:2007)

ISO 14469-2:2007 applies to compressed natural gas (CNG) vehicle nozzles and receptacles, constructed entirely of new, unused parts and materials for which there is a demand, in particular for large CNG urban buses of refuelling times equivalent to those of urban buses driven by conventional diesel engines. The proposed connector, size 2, offers a larger cross section than the connector in accordance with ISO 14469-1 and, therefore, permits refuelling of the vehicles within significantly shorter time periods. Studies have shown that the proposed connector, size 2, offers more than twice the mass flow of the connectors specified in ISO 14469-1. CNG fuelling connection nozzles consist of the following components, as applicable:
receptacle and protective cap (mounted on vehicle);
nozzle.
ISO 14469-2:2007 applies only to devices which have a service pressure of 20 MPa.
ISO 14469-2:2007 applies to devices with standardized mating components.
ISO 14469-2:2007 applies to connectors which
prevent natural gas vehicles from being fuelled by dispenser stations with service pressures higher than the vehicle, and
allow natural gas vehicles to be fuelled by dispenser stations with service pressures equal to or lower than the vehicle fuel system service pressure.
ISO 14469-2:2007 is applicable to compressed natural gas in accordance with ISO 15403.

Véhicules routiers - Connecteur de remplissage en gaz naturel comprimé (GNC) - Partie 2: Connecteur 20 MPa (200 bar), taille 2 (ISO 14469-2:2007)

Cestna vozila - Priključek za polnjenje s stisnjenim zemeljskim plinom (CNG) - 2. del: Priključek 20 MPa (200 bar), velikost 2 (ISO 14469-2:2007)

General Information

Status
Not Published
Publication Date
19-Apr-2017
Withdrawal Date
19-Oct-2017
Current Stage
5098 - Decision to abandon - Formal Approval
Completion Date
17-Feb-2017

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Véhicules routiers - Connecteur de remplissage en gaz naturel comprimé (GNC) - Partie 2: Connecteur 20 MPa (200 bar), taille 2 (ISO 14469-2:2007)Road vehicles - Compressed natural gas (CNG) refuelling connector - Part 2: 20 MPa (200 bar) connector, size 2 (ISO 14469-2:2007)43.060.40Sistemi za gorivoFuel systemsICS:Ta slovenski standard je istoveten z:FprEN ISO 14469-2kSIST FprEN ISO 14469-2:2016en,fr,de01-december-2016kSIST FprEN ISO 14469-2:2016SLOVENSKI
STANDARD
Reference numberISO 14469-2:2007(E)© ISO 2007
INTERNATIONAL STANDARD ISO14469-2First edition2007-12-15Road vehicles — Compressed natural gas (CNG) refuelling connector — Part 2: 20 MPa (200 bar) connector, size 2 Véhicules routiers — Connecteur de remplissage en gaz naturel comprimé (GNC) — Partie 2: Connecteur 20 MPa (200 bar), taille 2
ISO 14469-2:2007(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.
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ISO 2007 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 • CH-1211 Geneva 20 Tel.
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ii © ISO 2007 – All rights reserved
ISO 14469-2:2007(E) © ISO 2007 – All rights reserved iiiContents Page Foreword.iv Introduction.v 1 Scope.1 2 Normative references.1 3 Terms and definitions.2 4 General construction requirements.2 5 Nozzles.3 6 Standard receptacle dimensions.4 7 Receptacles.4 8 Instructions.6 9 Marking.6 10 Tests.7 10.1 General requirements.7 10.2 User interface.7 10.3 Impact resistance.8 10.4 Receptacle protective caps.8 10.5 Leakage at room temperature.8 10.6 Valve operating handle.9 10.7 Abnormal loads.9 10.8 Rocking/twisting.10 10.9 Mounting hardware torque.11 10.10 Low and high temperatures.11 10.11 Durability.12 10.12 Hydrostatic strength.15 10.13 Corrosion resistance.15 10.14 Deformation.15 10.15 Non-igniting evaluation.16 10.16 Pressure-tight protective cap (PTPC).16 Annex A (informative)
Nozzle characteristics.20 Annex B (informative)
Manufacturing and production test plan.21 Annex C (normative)
Receptacle test fixture.22 Bibliography.24
ISO 14469-2:2007(E) iv © ISO 2007 – All rights reserved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 14469-2 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 25, Vehicles using gaseous fuels. ISO 14469 consists of the following parts, under the general title Road vehicles — Compressed natural gas (CNG) refuelling connector: ⎯ Part 1: 20 MPa (200 bar) connector ⎯ Part 2: 20 MPa (200 bar) connector, size 2 ⎯ Part 3: 25 MPa (250 bar) connector
ISO 14469-2:2007(E) © ISO 2007 – All rights reserved vIntroduction This part of ISO 14469 was developed for use in the examination, testing and certification of newly produced compressed natural gas (CNG) vehicle fuelling nozzles and receptacles. As such, it applies only to the nozzles and receptacles used in CNG fuelling systems, and not to the system itself. A nozzle certified to this part of ISO 14469 will be functionally compatible from a safety and performance perspective with all listed receptacles of compatible profile and system pressure. Similarly, a certified receptacle will be functionally compatible from a safety and performance perspective with all listed nozzles of compatible profile and system pressure. As there may eventually be many different kinds of nozzles and receptacles available from a variety of manufacturers which, for safety reasons, all need to be compatible with one another, this part of ISO 14469 specifies a series of receptacle profiles. These standard profiles incorporate the design specifications (mating materials, geometry and tolerances) that may be considered in the certification of a submitted nozzle or receptacle. This part of ISO 14469 refers only to one working pressure and one application. Other working pressures and applications are under consideration for the future. The construction and performance of nozzles and receptacles are based on the observation that three main parameters listed below affect user safety and system compatibility. a) Working pressure: all nozzles and receptacles are designed to have a working pressure of 25 MPa1). b) Design life: since frequency of use will differ with the nozzle/receptacle application (i.e. public sector, fleet employment and residential), all receptacles will be tested at 10 000 connect/disconnect cycles for compliance with this part of ISO 14469. In addition, all nozzles will be tested according to the following frequency use classifications, as applicable: 1) class A nozzle, specifying high frequency use, with a cycle life of 100 000 and equating to approximately 100 fills per day for three years; 2) class B nozzle, specifying medium frequency use, with a cycle life of 20 000 and equating to approximately 10 fills per day for five years. c) Training: operator training required is in accordance with national requirements.
1) 1 MPa = 10 bar. kSIST FprEN ISO 14469-2:2016

INTERNATIONAL STANDARD ISO 14469-2:2007(E) © ISO 2007 – All rights reserved 1Road vehicles — Compressed natural gas (CNG) refuelling connector — Part 2: 20 MPa (200 bar) connector, size 2 1 Scope This part of ISO 14469 applies to compressed natural gas (CNG) vehicle nozzles and receptacles, constructed entirely of new, unused parts and materials for which there is a demand, in particular for large CNG urban buses of refuelling times equivalent to those of urban buses driven by conventional diesel engines. The proposed connector, size 2, offers a larger cross section than the connector in accordance with ISO 14469-1 and, therefore, permits refuelling of the vehicles within significantly shorter time periods. Studies have shown that the proposed connector, size 2, offers more than twice the mass flow of the connectors specified in ISO 14469-1. CNG fuelling connection nozzles consist of the following components, as applicable: ⎯ receptacle and protective cap (mounted on vehicle) (see Clause 7); ⎯ nozzle (see Clause 5). This part of ISO 14469 applies only to devices which have a service pressure of 20 MPa [referred to as C200 receptacle, see 9.2 c)]. This part of ISO 14469 applies to devices with standardized mating components (see 5.8 and 7.7). This part of ISO 14469 applies to connectors that ⎯ prevent natural gas vehicles from being fuelled by dispenser stations with service pressures higher than the vehicle, and ⎯ allow natural gas vehicles to be fuelled by dispenser stations with service pressures equal to or lower than the vehicle fuel system service pressure. This part of ISO 14469 is applicable to compressed natural gas in accordance with ISO 15403. All references to pressures throughout this part of ISO 14469 are considered to be gauge pressures unless otherwise specified. The selection of the appropriate standardized connector is agreed between the vehicle manufacturer and the customer. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 188, Rubber, vulcanized or thermoplastic — Accelerated ageing and heat resistance tests ISO 1817, Rubber, vulcanized — Determination of the effect of liquids kSIST FprEN ISO 14469-2:2016

ISO 14469-2:2007(E) 2 © ISO 2007 – All rights reserved ISO 9227, Corrosion tests in artificial atmospheres — Salt spray tests ISO 15501-1, Road vehicles — Compressed natural gas (CNG) fuel systems — Part 1: Safety requirements 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 dry air air with moisture content such that the dew point of the air at the required test pressure is at least 11 °C below the ambient test temperature 3.2 hydrostatic pressure pressure to which a component is taken to verify the structural strength of the component 3.3 working pressure maximum pressure that a CNG refuelling connector can be expected to withstand in actual service 3.4 service pressure settled pressure of 20 MPa at a uniform gas temperature of 15 °C 3.5 positive locking means feature which requires actuation of an interlocking mechanism to allow connection/disconnection of the nozzle from the receptacle 3.6 CNG refuelling nozzle CNG nozzle device which
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