EN ISO 9809-2:2010
(Main)Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa (ISO 9809-2:2010)
Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing - Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPa (ISO 9809-2:2010)
ISO 9809-2:2010 specifies minimum requirements for the material, design, construction and workmanship, manufacturing processes, examination and testing at manufacture of refillable quenched and tempered seamless steel gas cylinders of water capacities from 0,5 l up to and including 150 l for compressed, liquefied and dissolved gases. ISO 9809-2:2010 is applicable to cylinders with a maximum tensile strength Rma of greater than or equal to 1 100 MPa. It is not applicable to cylinders with Rma, max of greater than 1 300 MPa for diameters greater than 140 mm and guaranteed wall thicknesses greater than or equal to 12 mm and Rma, max greater than or equal to 1 400 MPa for diameters of less than or equal to 140 mm and guaranteed wall thicknesses greater than or equal to 6 mm, because beyond these limits, additional requirements can apply.
If desired, cylinders of water capacity less than 0,5 l and between 150 l and 500 l can be manufactured and certified to be in compliance with ISO 9809-2:2010.
Gasflaschen - Wiederbefüllbare nahtlose Gasflaschen aus Stahl - Gestaltung, Konstruktion und Prüfung - Teil 2: Flaschen aus vergütetem Stahl mit einer Zugfestigkeit größer als oder gleich 1 100 MPa (ISO 9809-2:2010)
Dieser Teil von ISO 9809 legt Mindestanforderungen an Werkstoff, Auslegung, Bau und Ausführung,
Herstellungsverfahren, Herstellungsuntersuchungen und -prüfungen von wiederbefüllbaren nahtlosen Gasflaschen
aus vergütetem Stahl mit einem Fassungsraum von 0,5 l bis einschließlich 150 l für verdichtete, verflüssigte
und gelöste Gase fest. Dieser Teil von ISO 9809 gilt für Flaschen mit einer maximalen Zugfestigkeit
Rma ≥ 1 100 MPa. Er gilt nicht für Flaschen mit einer Zugfestigkeit Rma,max > 1 300 MPa für Flaschendurchmesser
> 140 mm und garantierten Mindestwanddicken a' ≥ 12 mm sowie für Flaschen mit einer
Zugfestigkeit Rma,max > 1 400 MPa für Flaschendurchmesser ≤ 140 mm und garantierten Mindestwanddicken
a' ≥ 6 mm, da oberhalb dieser Grenzen möglicherweise zusätzliche Anforderungen gelten.
ANMERKUNG 1 Auf Wunsch können Flaschen mit einem Fassungsraum von weniger als 0,5 l sowie Flaschen mit
einem Fassungsraum zwischen 150 l und 500 l in Übereinstimmung mit diesem Teil von ISO 9809 gefertigt und zertifiziert
werden.
ANMERKUNG 2 Für Flaschen aus vergütetem Stahl mit einer maximalen Zugfestigkeit kleiner als 1 100 MPa wird auf
ISO 9809-1 verwiesen. Für Flaschen aus normalisiertem Stahl wird auf ISO 9809-3 verwiesen.
ANMERKUNG 3 Die Sorten und Festigkeitsbereiche der für diese Flaschentypen verwendeten Stähle sind möglicherweise
mit einigen für den Betrieb vorgesehenen Gasen (siehe 6.1.4) und Betriebsbedingungen nicht verträglich.
Bouteilles à gaz - Bouteilles à gaz rechargeables en acier sans soudure - Conception, construction et essais - Partie 2: Bouteilles en acier trempé et revenu ayant une résistance à la traction supérieure ou égale à 1 100 MPa (ISO 9809-2:2010, Version corrigée 2015-10-15)
L'ISO 9809-2:2010 prescrit les exigences minimales concernant le matériau, la conception, la construction et la mise en oeuvre, les modes de fabrication, les examens et les essais au moment de la fabrication des bouteilles à gaz rechargeables, en acier trempé et revenu sans soudure, d'une capacité en eau comprise entre 0,5 l et 150 l inclus, pour gaz comprimés, liquéfiés ou dissous. L'ISO 9809-2:2009 s'applique aux bouteilles ayant une résistance maximale à la traction, Rma, supérieure ou égale à 1 100 MPa. Elle ne couvre pas les bouteilles dont Rma, max est supérieure à 1 300 MPa pour un diamètre supérieur à 140 mm et une épaisseur de paroi garantie supérieure ou égale à 12 mm, et dont Rma, max est supérieure ou égale à 1 400 MPa pour un diamètre inférieur ou égal à 140 mm et une épaisseur de paroi garantie supérieure ou égale à 6 mm; en effet, au-delà de ces limites, des exigences supplémentaires peuvent s'appliquer.
Si on le désire, les bouteilles d'une capacité en eau inférieure à 0,5 l et les bouteilles d'une capacité en eau comprise entre 150 l et 500 l peuvent être fabriquées et certifiées conformément à l'ISO 9809-2:2010.
Plinske jeklenke - Ponovno polnljive plinske jeklenke iz celega - Konstruiranje, izdelava in preskus - 2. del: Jeklenke iz jekel za poboljšanje z natezno trdnostjo, enako ali večjo od 1100 MPa (ISO 9809-2:2010)
Ta del ISO 9809 določa minimalne zahteve za material, konstruiranje, izdelavo in strokovnost izvedbe, proizvodne postopke, pregled in preskušanje pri proizvodnji ponovno polnljivih plinskih jeklenk iz celega, iz jekel za poboljšanje, z vodno kapaciteto od 0,5 l do vključno 150 l za stisnjene, utekočinjene in raztopljene pline. Ta del ISO 9809 se uporablja za jeklenke z najvišjo natezno trdnostjo Rma W 1100 MPa. Ne uporablja se za jeklenke z Rma, maksimum > 1300 MPa za premere > 140 mm in zagotovljeno debelino stene a' W 12 mm in Rma, maksimum > 1400 MPa za premere u 140 mm in zagotovljeno debelino stene a' W 6 mm, ker onkraj teh omejitev lahko veljajo dodatne zahteve.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-november-2010
1DGRPHãþD
SIST EN 1964-2:2002
3OLQVNHMHNOHQNH3RQRYQRSROQOMLYHSOLQVNHMHNOHQNHL]FHOHJD.RQVWUXLUDQMH
L]GHODYDLQSUHVNXVGHO -HNOHQNHL]MHNHO]DSREROMãDQMH]QDWH]QRWUGQRVWMR
HQDNRDOLYHþMRRG03D ,62
Gas cylinders - Refillable seamless steel gas cylinders - Design, construction and testing
- Part 2: Quenched and tempered steel cylinders with tensile strength greater than or
equal to 1 100 MPa (ISO 9809-2:2010)
Gasflaschen - Wiederbefüllbare, nahtlose Gasflaschen aus Stahl - Gestaltung,
Konstruktion und Prüfung - Teil 2: Flaschen aus vergütetem Stahl mit einer Zugfestigkeit
größer oder gleich 1 100 MPa (ISO 9809-2:2010)
Bouteilles a gaz - Bouteilles a gaz rechargeables en acier sans soudure - Conception,
construction et essais - Partie 2: Bouteilles en acier trempé et revenu ayant une
résistance a la traction supérieure ou égale a 1 100 MPa (ISO 9809-2:2010)
Ta slovenski standard je istoveten z: EN ISO 9809-2:2010
ICS:
23.020.30 7ODþQHSRVRGHSOLQVNH Pressure vessels, gas
MHNOHQNH cylinders
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN ISO 9809-2
NORME EUROPÉENNE
EUROPÄISCHE NORM
April 2010
ICS 23.020.30 Supersedes EN 1964-2:2001
English Version
Gas cylinders - Refillable seamless steel gas cylinders - Design,
construction and testing - Part 2: Quenched and tempered steel
cylinders with tensile strength greater than or equal to 1 100
MPa (ISO 9809-2:2010)
Bouteilles à gaz - Bouteilles à gaz rechargeables en acier Gasflaschen - Wiederbefüllbare nahtlose Gasflaschen aus
sans soudure - Conception, construction et essais - Partie Stahl - Gestaltung, Konstruktion und Prüfung - Teil 2:
2: Bouteilles en acier trempé et revenu ayant une Flaschen aus vergütetem Stahl mit einer Zugfestigkeit
résistance à la traction supérieure ou égale à 1 100 MPa größer als oder gleich 1 100 MPa (ISO 9809-2:2010)
(ISO 9809-2:2010)
This European Standard was approved by CEN on 18 March 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland,
Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2010 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 9809-2:2010: E
worldwide for CEN national Members.
Contents Page
Foreword .3
Annex NA (normative) Specific European requirements .4
Foreword
This document (EN ISO 9809-2:2010) has been prepared by Technical Committee ISO/TC 58 "Gas cylinders"
in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders”, the secretariat of which
is held by BSI.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by October 2010, and conflicting national standards shall be withdrawn at
the latest by October 2010.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1964-2:2001.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For Specific European requirements, see normative Annex NA, which is an integral part of this document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.
Endorsement notice
The text of ISO 9809-2:2010 has been approved by CEN as a EN ISO 9809-2:2010 without any modification.
Annex NA
(normative)
Specific European requirements
NA.1 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
EN 473, Non-destructive testing — Qualification and certification of NDT personnel — General principles
EN ISO 11114-4, Transportable gas cylinders — Compatibility of cylinder and valve materials with gas
contents — Part 4: Test methods for selecting metallic materials resistant to hydrogen embrittlement
EN ISO 13769, Gas cylinders — Stamp marking
NA.2 Technical requirements
With reference to the clauses in the main body of the text, the following additional requirements shall apply:
5 Inspection and testing
The following informative note shall be added to Clause 5:
“NOTE The conformity of cylinders shall be assessed in accordance with the regulations in force at the time of
manufacture. RID/ADR/ADN includes requirements for conformity assessment consisting of type approval, supervision of
manufacture and initial inspection and test. If conformity is assessed in accordance with Council Directive 99/36/EC on
transportable pressure equipment (TPED), modules B+D or B+F should be used. If other modules are used, the cylinders
will not be in conformity with this standard and the number of this standard shall not be marked.”
11.2 Hydraulic test
11.2.2 Volumetric expansion test
"NOTE The initial inspection and tests regarding hydraulic test are regulated by RID, ADR which take precedence over
Clause 11.2.2.
13 Marking
Marking shall be in accordance with EN ISO 13769.
"NOTE The marking of gas cylinders is regulated by RID, ADR and ADN which take precedence over any clause in this
standard. The European Directive on the TPED includes additional marking requirements (π-marking). It is important to
know that these provisions are subject to regular revisions. This may lead to temporary noncompliance with EN ISO
13769.”
Annex A
Annex A shall be taken as normative.
B.2 General requirements
The second paragraph shall be replaced by the following: “The operation of the test equipment shall be by
personnel certified at least to level 1 of EN 473 and supervised by qualified and experienced personnel
certified to level 2 or level 3 of EN 473.
Additionally the following note shall be added to the end of this clause:
"NOTE As it is considered that the qualifications of personnel according to EN 473 and ISO 9712 are comparable,
certification of the personnel to either standard should be accepted.”
INTERNATIONAL ISO
STANDARD 9809-2
Second edition
2010-04-15
Gas cylinders — Refillable seamless steel
gas cylinders — Design, construction and
testing —
Part 2:
Quenched and tempered steel cylinders
with tensile strength greater than or equal
to 1 100 MPa
Bouteilles à gaz — Bouteilles à gaz rechargeables en acier sans
soudure — Conception, construction et essais —
Partie 2: Bouteilles en acier trempé et revenu ayant une résistance à la
traction supérieure ou égale à 1 100 MPa
Reference number
ISO 9809-2:2010(E)
©
ISO 2010
ISO 9809-2:2010(E)
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ISO 9809-2:2010(E)
Contents Page
Foreword .iv
Introduction.v
1 Scope.1
2 Normative references.1
3 Terms and definitions .2
4 Symbols.3
5 Inspection and testing .4
6 Materials .4
7 Design.7
8 Construction and workmanship .11
9 Type approval procedure.13
10 Batch tests .19
11 Tests/examinations on every cylinder .27
12 Certification.28
13 Marking.29
Annex A (informative) Description and evaluation of manufacturing imperfections and conditions
for rejection of seamless steel gas cylinders at time of final visual inspection by the
manufacturer.30
Annex B (normative) Ultrasonic examination.36
Annex C (informative) Type approval certificate .42
Annex D (informative) Acceptance certificate.43
Bibliography.45
ISO 9809-2:2010(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be
...
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