EN ISO 16093:2017
(Main)Machine tools - Safety - Sawing machines for cold metal (ISO 16093:2017)
Machine tools - Safety - Sawing machines for cold metal (ISO 16093:2017)
ISO 16093:2017 deals with all significant hazards, hazardous situations and events to sawing machines as defined in Clause 3, whose primary intended use is for sawing cold metal (ferrous and non-ferrous), or material partly of cold metal and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).
ISO 16093:2017 is applicable to (metal) sawing machines which are manufactured after the date of publication of this document.
When additional processing (i.e. milling, boring, marking, finishing operation, etc.) is considered, this document can serve as a basis for safety requirements. For more detailed information, refer to the bibliography.
ISO 16093:2017 deals with noise hazards but does not provide a full noise test code. It is intended to draft such a code in the next revision of this document.
ISO 16093:2017 does not include requirements and safety measures for fire and explosion hazards. It is intended to deal with them in the next revision of this document.
Werkzeugmaschinen - Sicherheit - Sägemaschinen für die Kaltbearbeitung von Metall (ISO 16093:2017)
Machine-outils - Sécurité - Machines à scier les métaux à froid (ISO 16093:2017)
ISO 16093:2017 traite de tous les phénomènes dangereux, situations dangereuses et événements dangereux significatifs pour les machines à scier telles que définies dans l'Article 3, destinées principalement au sciage des métaux à froid (ferreux et non ferreux) ou des matériaux constitués partiellement de métaux à froid, et dans des conditions de mauvaise utilisation qui sont raisonnablement prévisibles par le fabricant (voir l'Article 4).
ISO 16093:2017 est applicable aux machines à scier (les métaux) fabriquées après la date de publication du présent document.
Lorsqu'un traitement supplémentaire (c'est-à-dire fraisage, alésage, marquage, opération de finition, etc.) est envisagé, le présent document peut servir de base pour les exigences de sécurité. Pour des informations plus détaillées, se reporter à la Bibliographie.
ISO 16093:2017 traite des phénomènes dangereux engendrés par le bruit mais ne fournit pas de code d'essai acoustique complet. Il est prévu d'intégrer un tel code lors de la prochaine révision du présent document.
ISO 16093:2017 ne contient pas d'exigences ni de mesures de sécurité pour les phénomènes dangereux d'incendie et d'explosion. Il est prévu de les traiter lors de la prochaine révision du présent document.
Obdelovalni stroji - Varnost - Žage za rezanje hladnih kovin (ISO 16093:2017)
Ta mednarodni standard določa varnostne zahteve in ukrepe za osebe, ki se ukvarjajo z načrtovanjem, izgradnjo ter dobavo (vključno z namestitvijo, postavitvijo, vzdrževanjem in popravilom) strojev, kot je opredeljeno v točki 3 tega standarda, ki so primarno namenjeni za rezanje hladnih kovin (železnih in neželeznih) ali materiala, ki je delno sestavljen iz hladnih kovin, z orodjem za žaganje.
Ta mednarodni standard upošteva predvideno uporabo, pričakovano nepravilno uporabo, postavitev stroja in namestitev rezil, vzdrževanje in čiščenje ter njihove učinke na varnost upravljavcev in drugih izpostavljenih oseb. Predvideva dostop do stroja iz vseh smeri na ravni tal in obravnava tako običajno delovanje kot nepričakovan ali nenameren zagon.
Ta mednarodni standard zajema večje nevarnosti iz točke 4 in se uporablja tudi za pomožne naprave (npr. opremo za ravnanje z obdelovanci in čipirane transporterje), ki so sestavni del stroja. Kadar te naprave niso sestavni del stroja, mora načrtovalec, proizvajalec ali dobavitelj, ki namesti opremo, upoštevati njihovo predvideno uporabo in vzpostaviti pogoje za varno povezavo teh naprav s strojem.
Ta standard se uporablja predvsem za stroje za žaganje (kovin), ki so bili izdelani po tem, ko je CEN objavil ta standard.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2017
1DGRPHãþD
SIST EN 13898:2004+A1:2009
SIST EN 13898:2004+A1:2009/AC:2010
Obdelovalni stroji - Varnost - Žage za rezanje hladnih kovin (ISO 16093:2017)
Machine tools - Safety - Sawing machines for cold metal (ISO 16093:2017)
Werkzeugmaschinen - Sicherheit - Sägemaschinen für die Kaltbearbeitung von Metall
(ISO 16093:2017)
Machine-outils - Sécurité - Machines à scier les métaux à froid (ISO 16093:2017)
Ta slovenski standard je istoveten z: EN ISO 16093:2017
ICS:
25.080.60 Strojne žage Sawing machines
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 16093
EUROPEAN STANDARD
NORME EUROPÉENNE
April 2017
EUROPÄISCHE NORM
ICS 25.080.01 Supersedes EN 13898:2003+A1:2009
English Version
Machine tools - Safety - Sawing machines for cold metal
(ISO 16093:2017)
Machine-outils - Sécurité - Machines à scier les métaux Werkzeugmaschinen - Sicherheit - Sägemaschinen für
à froid (ISO 16093:2017) die Kaltbearbeitung von Metall (ISO 16093:2017)
This European Standard was approved by CEN on 21 November 2016.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2017 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16093:2017 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered . 4
European foreword
This document (EN ISO 16093:2017) has been prepared by Technical Committee ISO/TC 39 "Machine
tools" in collaboration with Technical Committee CEN/TC 143 “Machine tools - Safety” the secretariat of
which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by October 2017, and conflicting national standards shall
be withdrawn at the latest by October 2017.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent
rights.
This document supersedes EN 13898:2003+A1:2009.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive.
For relationship with EU Directive, see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 16093:2017 has been approved by CEN as EN ISO 16093:2017 without any modification.
Annex ZA
(informative)
Relationship between this European Standard and the essential
requirements of EU Directive 2006/42/EC aimed to be covered
This European Standard has been prepared under a Commission’s standardization request “M/079” to
provide one voluntary means of conforming to essential requirements of the Machinery Directive
2006/42/EC.
Once this standard is cited in the Official Journal of the European Union under that Directive compliance
with the normative clauses of this standard given in Table ZA.1 confers, within the limits of the scope of
this standard, a presumption of conformity with the corresponding essential requirements of that
Directive and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Directive 2006/42/EC
Essential Requirements of Clause(s)/sub-clause(s) of Remarks/Notes
Directive2006/42/EC this EN
Within the limits of the scope All normative clauses
all relevant essential
requirements with the
exception of essential
requirements according fire
and explosion hazards are
covered
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European
Standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the Official Journal of the European
Union.
WARNING 2 — Other Union legislation may be applicable to the product(s) falling within the scope of
this standard.
INTERNATIONAL ISO
STANDARD 16093
First edition
2017-03
Machine tools — Safety — Sawing
machines for cold metal
Machine-outils — Sécurité — Machines à scier les métaux à froid
Reference number
ISO 16093:2017(E)
©
ISO 2017
ISO 16093:2017(E)
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
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Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – All rights reserved
ISO 16093:2017(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 List of significant hazards . 5
4.1 General . 5
4.2 Main hazard zones . 5
5 Safety requirements and/or protective measures . 9
5.1 General requirements . 9
5.1.1 Guard requirements for all types of sawing machines .10
5.1.2 Modes of operation .10
5.1.3 Control system requirements .11
5.2 Machine types described in this document .14
5.2.1 Band-sawing machines.14
5.2.2 Circular sawing machines .18
5.2.3 Hack-sawing machines — Horizontal-pivot type .23
5.3 Type-specific safeguarding requirements .24
5.3.1 Band-sawing machines (see Figures 1, 2, 3, 4, 5, 6, 7 and 8) .24
5.3.2 Circular sawing machines (see Figures 9, 10, 11, 12, 13, 14, 15 and 16) .24
5.3.3 Hack-sawing machines (see Figure 17) .27
5.4 Other mechanical hazards .27
5.4.1 Mechanical power transmission elements .27
5.4.2 Work material holding devices .28
5.4.3 Power-operated work material clamping devices .28
5.4.4 Power-operated work material loading/unloading and feeding devices .29
5.4.5 Swarf/chip collection and removal systems .29
5.4.6 Preventive maintenance .29
5.5 Electrical hazards .30
5.6 Thermal hazards .30
5.7 Hazards generated by noise .30
5.7.1 Reduction of noise at source .30
5.7.2 Reduction of noise on transmission paths.30
5.8 Hazards generated by vibration .31
5.9 Hazards generated by materials or substances processed .31
5.9.1 Hazards from contact with or inhalation of harmful fluids, gases, mists,
fumes and dusts .31
5.9.2 Minimizing biological and microbiological hazards in metalworking fluids .32
5.9.3 Swarf and cleanability .32
5.10 Hazards generated by neglect of ergonomic principles in machinery design .32
5.10.1 Avoidance of unhealthy posture, excessive effort, fatigue and repetitive strain .32
5.10.2 Inadequate consideration of hand-arm or foot-leg anatomy .33
5.10.3 Inadequate local lighting.33
5.10.4 Human error, human behaviour .33
5.10.5 Inadequate design, location or identification of manual controls .33
5.10.6 Inadequate design or location of visual display units .33
5.11 Unexpected start up, unexpected overrun/over-speed .33
5.11.1 Failure/disorder of the control system .33
5.11.2 Restoration of energy supply after an interruption .34
5.11.3 External influences on the electrical equipment .34
5.12 Errors of fitting .34
5.13 Falling or ejected objects or fluids .34
ISO 16093:2017(E)
5.13.1 Containment of work material, chips and fluids .34
5.13.2 Ejection of parts — Guard strength .34
5.14 Loss of stability/overturning of machinery .35
5.15 Slip, trip and fall of persons .35
5.15.1 General requirements .35
5.15.2 Contamination of floors .35
5.15.3 High parts of the machine which shall be accessible for maintenance or
trouble shooting .35
5.16 Verification of safety requirements and/or measures.35
6 Information for use .36
6.1 Markings .36
6.2 Instruction handbook .36
6.3 Noise declaration .37
Annex A (normative) Noise emission measurement .38
Annex B (normative) Test conditions for measurement of noise level at sawing machines
and work material specifications .40
Annex C (informative) Examples of guards for circular sawing machines .44
Annex D (informative) Examples for the determination of the performance level .47
Bibliography .54
iv © ISO 2017 – All rights reserved
ISO 16093:2017(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO’s adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following
URL: w w w . i s o .org/ iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 39, Machine tools, Subcommittee
SC 10, Safety.
ISO 16093:2017(E)
Introduction
This document is a type-C standard as stated in ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organisations, market surveillance, etc.)
Others can be affected by the level of machinery safety achieved with the means of the document by the
abovementioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e. g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are indicated in the scope of this document.
When requirements of this type-C standard are different from those which are stated in type-A or
type-B standards, the requirements of this type-C standard take precedence over the requirements of
the other standards for machines that have been designed and built according to the requirements of
this type-C standard.
vi © ISO 2017 – All rights reserved
INTERNATIONAL STANDARD ISO 16093:2017(E)
Machine tools — Safety — Sawing machines for cold metal
1 Scope
This document deals with all significant hazards, hazardous situations and events to sawing machines
as defined in Clause 3, whose primary intended use is for sawing cold metal (ferrous and non-ferrous),
or material partly of cold metal and under conditions of misuse which are reasonably foreseeable by
the manufacturer (see Clause 4).
This document is applicable to (metal) sawing machines which are manufactured after the date of
publication of this document.
When additional processing (i.e. milling, boring, marking, finishing operation, etc.) is considered, this
document can serve as a basis for safety requirements. For more detailed information, refer to the
bibliography.
This document deals with noise hazards but does not provide a full noise test code. It is intended to
draft such a code in the next revision of this document.
This document does not include requirements and safety measures for fire and explosion hazards. It is
intended to deal with them in the next revision of this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 683-1, Heat-treatable steels, alloy steels and free-cutting steels — Part 1: Non-alloy steels for quenching
and tempering·
ISO 3744, Acoustics — Determination of sound power levels and sound energy levels of noise sources using
sound pressure — Engineering methods for an essentially free field over a reflecting plane
ISO 3746:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources
using sound pressure — Survey method using an enveloping measurement surface over a reflecting plane
ISO 4413, Hydraulic fluid power — General rules and safety requirements for systems and their components
ISO 4414, Pneumatic fluid power — General rules and safety requirements for systems and their components
ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment
ISO 9355-1, Ergonomic requirements for the design of displays and control actuators — Part 1: Human
interactions with displays and control actuators
ISO 9355-2, Ergonomic requirements for the design of displays and control actuators — Part 2: Displays
ISO 9355-3, Ergonomic requirements for the design of displays and control actuators — Part 3: Control
actuators
ISO 9614-1, Acoustics — Determination of sound power levels of noise sources using sound intensity —
Part 1: Measurement at discrete points
ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions applying approximate environmental
corrections
ISO 16093:2017(E)
ISO 11204:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission
sound pressure levels at a work station and at other specified positions applying accurate environmental
corrections
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13849-1:2015, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13850, Safety of machinery — Emergency stop function — Principles for design
ISO 13854, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds of
parts of the human body
ISO 13856-1, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for
design and testing of pressure-sensitive mats and pressure-sensitive floors
ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper
and lower limbs
ISO 14119:2013, Safety of machinery — Interlocking devices associated with guards — Principles for
design and selection
ISO 14120:2015, Safety of machinery — Guards — General requirements for the design and construction of
fixed and movable guards
ISO 14122-2, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms
and walkways
ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders
and guard-rails
ISO/TR 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
IEC 60204-1:2009, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 61000-6-2, Electromagnetic compatibility (EMC) — Part 6-2: Generic standards — immunity for
industrial environments
IEC 61000-6-4, Electromagnetic compatibility (EMC) — Part 6-4: Generic standards — Emission standard
for industrial environments
E N 1037:1995+A 1: 2008 , Safety of machinery — Prevention of unexpected start-up
E N 1837:1999+A 1: 200 9, Safety of machinery — Integral lighting of machines
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 12100, ISO 13849-1 and the
following apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http:// www .electropedia .org/
— ISO Online browsing platform: available at http:// www .iso .org/ obp
2 © ISO 2017 – All rights reserved
ISO 16093:2017(E)
3.1
sawing machine
machine tool that is used for cutting material and cutting into length using a sawing tool (3.9)
3.1.1
band-sawing machine
sawing machine (3.1) that is mainly used for cutting material and cutting into length using a sawing tool
(3.9) which is designed as an flexible endless saw band
Note 1 to entry: Examples are given in Clause 5 and Figures 1 to 8.
3.1.2
circular sawing machine
sawing machine (3.1) for cutting bar and profile material to length with a sawing tool (3.9) which is
designed as a circular saw blade
Note 1 to entry: Examples are given in Clause 5, Figures 9 to 16 and Annex C.
3.1.3
hack-sawing machine
sawing machine (3.1) for cutting bar and profile material to length with a sawing tool (3.9) which is
clamped between the ends of a downwardly open bow
Note 1 to entry: Examples are given in Clause 5 and Figure 17.
3.1.4
automatic sawing machine
sawing machine (3.1) in which the power-operated elements perform continuous or repeat cycles
Note 1 to entry: The first cycle initiated by a control system starts from the operator until either an automatically
determined condition is achieved, or a stop signal is given by the operator.
Note 2 to entry: A typical cycle can be feeding of work material (3.13), clamping of work material, feeding of
sawing tool (3.9) through work material, sawing tool retraction, unclamping of workpiece (3.14), unloading of
workpiece and unclamping of work material. Repeat the above cycle until a stop signal is actuated.
3.2
back jaw feed
power-operated work material (3.13) feeding device having a carriage-mounted vice which grips the
work material at any point along its length and traverses it to the sawing position
3.3
load/unload position
zone of the machine where provision exists for manual loading onto, or unloading work material(s)
(3.13) from the machine
Note 1 to entry: Frequent, but not continuous access, is required of operators during normal operation of the
machine.
3.4
manual sawing process
operation of the machine under manual control, all process steps in the machining sequence being
started or manually controlled by the operator
3.5
metalworking fluid
fluid to cool and lubricate the sawing process
EXAMPLE Oil, oil mist, alcohol, mixture of oil and water.
3.6 Metalworking fluid systems
ISO 16093:2017(E)
3.6.1
recirculating system
metalworking fluid system with collection and pumped recirculation of the fluid
3.6.2
minimum quantity system
system where a small volume of the fluid is supplied to the sawing tool (3.9)
Note 1 to entry: No circulation of the fluid is required due to the small consumption.
3.7
push feed
power-operated work material (3.13) feeding device pushing on the tail end of the work material to
advance it to a position or length stop which determines the required workpiece (3.14) length
3.8
roller feed
power-operated work material (3.13) feeding device in which the work material is fed by rollers
Note 1 to entry: The roller feed can incorporate lateral guide rollers and an additional length measuring system.
3.9
sawing tool
tool for sawing operation, consisting of tough blade or band with a hard toothed edge used with a
circular–, band–, and hack–sawing machine
3.10
semi-automatic machine
single-cycle machine
sawing machine (3.1) in which the power-operated elements perform a single cycle initiated by the
operator
Note 1 to entry: A typical cycle can be clamp workpiece (3.14), feed sawing tool (3.9) to workpiece, begin sawing
process, retract sawing tool and unclamp workpiece.
3.11 Types of sawing processes
3.11.1
contour cutting
pushing work material (3.13) either by hand or under power through the sawing tool (3.9), following a
path which is not parallel to the plane of the sawing tool
Note 1 to entry: Contour cutting uses a vertical band-sawing machine (3.1.1), fixed sawing frame and contour
cutting type.
3.11.2
mitre-sawing
process in which work material (3.13) is cut out of square to the longitudinal axis
3.12
work zone
maximum range determined by the sawing tool (3.9) and the clamping device
3.13
work material
material which is fed into the machine and intended to be machined by a sawing tool (3.9)
3.14
workpiece
object which has been machined by a sawing tool (3.9)
4 © ISO 2017 – All rights reserved
ISO 16093:2017(E)
4 List of significant hazards
4.1 General
The list of hazards contained in Table 1 is the result of a hazard identification and risk assessment
carried out as described by ISO 12100 for sawing machines covered by the scope of this document. The
safety requirements and/or protective measures and information for use contained in Clause 5 and
Clause 6 are based on the risk assessment and deal with the identified hazards by either eliminating
them or reducing the effects of the risks they generate.
4.2 Main hazard zones
The main hazard zones are the following:
a) work zone(s) with moving sawing tools;
b) workpiece clamping device;
c) workpiece loading and unloading devices, including the workpiece feed;
d) frames of sawing machines (for band-sawing machines);
e) chip conveyor area;
f) sawing tool brushes;
g) mitre cut devices.
Table 1 — List of significant hazards and major sources of these hazards
a
Nr. Causes of hazards and Examples of hazardous Possible Relevant subclause in
hazardous situations situations and hazard zones consequences this
on sawing machines document
1 Mechanical hazards
1.1 Approach of a moving Power-operated work Crushing hazard 5.1.1
component to a stationary material clamping during
5.4.3
component loading/re-orientating/
unloading work material 5.10
— between clamps and
work material
Power-operated in feed dur- Crushing hazard 5.1.1
ing running of the machine,
5.4.3
during sawing process, saw-
ing tool changing, mainte-
nance, repair
— between material and
workpiece support; between
fixed and moving parts of
the machine
Power-operated and manual Shearing hazard 5.4.4
work material feeding during
loading, unloading, machine
setting, sawing tool fitting
— between sawing tool and
workpiece support; workpiece
and workpiece support
ISO 16093:2017(E)
Table 1 (continued)
a
Nr. Causes of hazards and Examples of hazardous Possible Relevant subclause in
hazardous situations situations and hazard zones consequences this
on sawing machines document
1.2 Moving parts Moving sawing tool during Impact hazard 5.1.1
operation, machine setting,
Crushing hazard 5.4.4
sawing tool changing, mainte-
nance, repair
Cutting or sever-
— power-operated and man-
ing hazard
ual sawing tool feed during
Entanglement
operation
hazard
Chip transportation/ejection
Drawing-in or
— at moving machine ele-
trapping hazard
ments
1.3 Rotating parts At or near sawing tools or Cutting or sever- 5.1.1
power transmission elements ing hazard
5.3
Drawing-in or
5.4
trapping hazard
1.4 Sharp/cutting parts Unintended contact with Cutting or punc- 5.1.1
the idle sawing tool while ture hazard
5.3
loading/unloading and/or
Abrasion hazard
measuring 5.4
1.5 Falling or ejected objects Ejection or fall of work Crushing hazard 5.1.1
material and swarf during
Impact hazard
running, sawing, machine
setting, sawing tool changing, Stabbing or punc-
maintenance ture hazard
— falling workpiece
— sawing tool break or saw-
ing tool teeth stripping and
ejection
Ejected broken machine ele-
ment(s)
— at or near machine
1.6 Gravity Falling of moving machine Crushing hazard 5.1.1
elements during machine Impact hazard
setting, sawing tool changing, Shearing hazard
maintenance cutting hazard
— sawing head at column
guide
1.7 High pressure At hydraulic elements Penetration of 5.1.3
— during stay at or near pressurized media
machine
1.8 Stability Unrestrained machine or ma- Impact hazard 5.14
chine part falls or overturns
Crushing hazard
— during stay at or near
machine
6 © ISO 2017 – All rights reserved
ISO 16093:2017(E)
Table 1 (continued)
a
Nr. Causes of hazards and Examples of hazardous Possible Relevant subclause in
hazardous situations situations and hazard zones consequences this
on sawing machines document
1.9 Rough, slippery surface Floor and stepping areas on Slip, trip and fall 5.15
and around machine and work hazards
material
— ejection or spillage of met-
alworking fluid, lubricants
and hydraulic fluid
— swarf and detritus en-
trained in spilled fluids
— inadequate railing (edge
protection) or other restraint
means particularly where
there is a risk of falling from
one level to another
2 Electrical hazards
2.1 Live parts Contact with live parts during Electric shock 5.5
operation, machine setting,
sawing tool changing, and
maintenance
— control and other electrical
equipment
2.2 Parts which have become Contact with parts which are Electric shock 5.5
live under fault conditions live by fault during operation,
machine setting, sawing tool
changing, and maintenance
— conductive parts of the
machine
ISO 16093:2017(E)
Table 1 (continued)
a
Nr. Causes of hazards and Examples of hazardous Possible Relevant subclause in
hazardous situations situations and hazard zones consequences this
on sawing machines document
3 Thermal hazards
Objects or materials Ejection of hot swarf or work- Burn 5.1.1
pieces during sawing
with high temperature 5.6
— during stay at and/or near
machine
4 Noise hazards
Manufacturing process Aerodynamic noise from Permanent hear-
and moving elements sawing tool ing loss
Vibration of sawing tool All further (e.g. 5.7
and/or work material while mechanical, elec-
processing trical) problems
due to interfer-
Work material handling
ence with speech
The power generation and communication
transmission elements
Disturbance of
— during stay at and/or near
acoustical signals
machine
5 Vibration hazards
Vibrating elements Work material or handle held Discomfort 5.8
by operator during running
Neurological
or sawing, machine or operat-
disorder
ing element
Damage of bone
joints
6 Radiation hazard
6.1 Laser Alignment laser Damage of eyes 5.1.1
7 Material/Substance hazard
7.1 Biological and microbio- Contact with contaminated Infection 5.9
logical (viral or bacteri- coolant
al) hazard — during stay at and/or near
machine
7.2 Liquid Skin contact with coolant Skin damage 5.9.1
— during stay at and/or near
machine
7.3 Mists Inhalation and ingestion of Difficulties of 5.9
substances used or generated breathing
during operation (e.g. coolant)
Poisoning
— during stay at and/or near
machine
8 Ergonomic hazards
8.1 Design or location of Misinterpretation of dis- All further (e.g. 5.10.6
visual display units played information mechanical, elec-
— at workplace of operator trical) problems
due to human
8.2 Design, location or identi- Maloperation of the machine 5.10.5
errors
fication of control devices — at workplace of operator
8.3 Excessive effort Feeding work material by Fatigue 5.10.1
hand into sawing tool during
8.4 Body posture Musculoskeletal 5.10.1
idle running and sawing
disorders
8.5 Repetitive activities Fatigue 5.10.1
8 © ISO 2017 – All rights reserved
ISO 16093:2017(E)
Table 1 (continued)
a
Nr. Causes of hazards and Examples of hazardous Possible Relevant subclause in
hazardous situations situations and hazard zones consequences this
on sawing machines document
8.6 Visibility, local lighting Judgement and accuracy of Fatigue 5.10.3
manual actions impaired
All further (e.g.
during handling/positioning
mechanical, elec-
of work material and sawing
trical) problems
tools
due to human
— during loading and unload-
errors
ing, during machine setting,
sawing tool changing and
maintenance
— at load/unload and sawing
tool mounting positions
9 Hazards related to the operational environment of the machine
Human errors, human Reasonably foreseeable misuse All further (e.g. 5.10.4
behaviour mechanical, elec-
Maloperation of the machine
trical) problems
Incorrect work material and due to human
sawing tool handling and errors
setting
10 Combination of hazards
10.1 Failure of the power Fall or ejection of moving Crushing hazard 5.11
supply machine elements or clamped
Shearing hazard
workpiece
Impact hazard
Failure of stopping moving
elements Cutting or sever-
ing hazard
10.2 Restoration of energy sup- Uncontrolled movements 5.11.2
ply after an interruption (including change of velocity)
Entanglement
unintended/unexpected
hazard
start up
Drawing-in or
10.3 Failure/disorder of the Fall or ejection of moving 5.11
trapping hazard
control system machine elements or clamped
Stabbing or punc-
workpiece
ture hazard
Failure of stopping moving
Abrasion hazard
elements
Uncontrolled movements
(including change of velocity)
unintended/unexpected
start up
Other hazardous situations
due to failure or inadequate
design of the control system
a
The selection made in this table for sawing tool–specific hazards and their numbering are based on
ISO 12100:2010, Table 1.
5 Safety requirements and/or protective measures
5.1 General requirements
Sawing machines shall comply with the safety requirements and/or protective/risk reduction measures
of this clause. In addition, the machine shall be designed according to the principles of ISO 12100 for
relevant but not significant hazards which are not dealt with by this document.
ISO 16093:2017(E)
For guidance on risk reduction by means of design, see ISO 12100:2010, Clause 4; and for safeguarding
measures, see ISO 12100:2010, Clause 5.
5.1.1 Guard requirements for all types of sawing machines
5.1.1.1 General
Guards shall be in accordance with ISO 14120. The fixing systems of fixed guards shall remain attached
to the guards or to the machinery when the guards are removed.
5.1.1.2 Height and position
Where guards are floor-mounted (e.g. perimeter fencing), they shall be fixed securely and have a
minimum height of 1,4 m. The distance from the hazard zone shall be in accordance with ISO 13857:2008,
Table 2. Any opening between the bottom of the guard and the floor shall not exceed 200 mm (see
ISO 11161:2007, 8.5.2).
5.1.1.3 Guarding of drives
Access to mechanical power transmission drives (e.g. chains and sprockets, gears, lead screws, feed
screws and ball screws, etc.) shall be prevented by fixed guards (including telescope type guards),
unless they are safe by position. If access to these parts is required during normal operation of the
machine, interlocked movable guards shall be provided.
For requirements concerning the safety function interlocking devices associated with movable guards,
see 5.3.
5.1.1.4 Interlocking of guards
Movable guards shall be interlocked with or without guard locking in accordance with ISO 14119
in order to prevent access to hazard zones in which hazardous machine movements take place. The
selection of interlocking devices shall be in accordance with ISO 14119:2013, Clause 7.
Opening the interlocked guard shall initiate a category 0 or category 1 stop of the machine in accordance
with IEC 60204-1:2009, 9.2.2.
Where, due to sawing tool run-down time, it is possible to access the hazardous zones after the
interlocked mo
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