EN 15163:2008
(Main)Machines and installations for the exploitation and processing of natural stone - Safety - Requirements for diamond wire saws
Machines and installations for the exploitation and processing of natural stone - Safety - Requirements for diamond wire saws
This European Standard applies to diamond wire saws being used in quarries as well as in processing plants for cutting marble, granite and other stones out of a mass of rocks in a quarry or of blocks having been al-ready extracted. The machines can be either stationary or travelling on rails during operation.
Diamond wire saws in the scope have an electric main motor. This standard deals with machines working in one main axis as well as in several axes. Furthermore, this standard does not deal with problems caused by an irregular structure of the stones to be cut.
Diamond wire saws are intended to be used with diamond cutting wires also referred to as tools in this stan-dard.
For transportable machines, this standard deals only with machines using coated wire tools.
This standard deals with all significant hazards, hazardous situations and events relevant to diamond wire saws, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard deals with the hazards during transport, commissioning, use and maintenance.
This standard does not deal with noise as a significant hazard.
This European Standard does not deal with:
- operation under extreme ambient conditions (outside the limits defined in EN 60204-1);
- upstream and downstream conveying elements for transporting the work-pieces.
This document is not applicable to machines which are manufactured before the date of its publication as EN.
Maschinen und Anlagen zur Gewinnung und Bearbeitung von Naturstein - Sicherheit - Anforderungen für Diamantseilsägen
Diese Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die auf die Diamantseilsägen zutreffen, wenn sie bestimmungsgemäß verwendet werden. Die nach vernünftigem Ermessen für den Hersteller vorhersehbare Nutzung der Maschine außerhalb der bestimmungsgemäßen Verwendung ist ebenfalls berücksichtigt (siehe Abschnitt 4).
Diese Europäische Norm gilt für Diamantseilsägen, die in Steinbrüchen und Werkstätten eingesetzt werden. Diamantseilsägen werden zum Trennen von Marmor, Granit und anderem Gestein aus einem Gesteinsmassiv im Bruch oder in Form von bereits gelösten Blöcken eingesetzt. Sie können sowohl stationär sein, als auch während des Betriebs auf Schienen bewegt werden.
Diamantseilsägen besitzen einen elektrischen Hauptmotor für die Antriebsseilscheibe zur Erzeugung der Werkzeugbewegung. Die Anzahl der Vorschub- und Nebenachsen kann je nach Maschinenart und Maschinenausführung variieren. Die Norm behandelt Maschinen die sowohl in einer Hauptachse, als auch in mehreren Achsen arbeitet. Weiterhin werden in dieser Norm Probleme, die auf unregelmäßige Gefüge der zu trennenden Gesteine zurückzuführen sind, nicht behandelt.
Diamantseilsägen sind für den Einsatz mit Diamanttrennseilen bestimmt, die in dieser Norm auch als Werkzeug bezeichnet werden.
Diese Europäische Norm behandelt folgendes nicht:
- Betrieb unter extremen Umgebungsbedingungen (z. B. extreme Temperaturen);
- Betrieb unter potentiell explosiver Atmosphäre;
- Betrieb unter elektrischer Energieversorgung, bei der maßgebende Kenngrößen (Spannung, Frequenz, Toleranzen usw.) von den Standartwerten des jeweiligen öffentlichen Stromnetzen abweichen;
- vor- und nachgeschaltete Förderelemente zum Transport der Werkstücke;
- Betrieb mit kabelloser Fernsteuerung.
Diese Europäische Norm behandelt signifikante Gefährdungen bezüglich Lärm nicht.
Dieses Dokument gilt nicht für Diamantseilsägen, die hergestellt wurden, bevor CEN dieses Dokument veröffentlichte.
Machines et installations d'extraction et d'usinage des pierres naturelles - Sécurité - Prescriptions relatives aux scies à fil diamanté
La présente Norme européenne s'applique aux scies à fil diamanté utilisées dans les carrières et les usines de traitement pour découper le marbre, le granite et d'autres pierres dans des blocs de roches exploités dans une carrière ou dans des blocs de pierres ayant déjà fait l'objet d'une extraction. Les machines peuvent être fixes ou mobiles, leur déplacement s'effectuant alors sur des rails pendant leur fonctionnement.
Les scies à fil diamanté entrant dans le domaine d’application comportent un moteur principal électrique. La présente norme traite de machines fonctionnant sur un axe principal ainsi que sur plusieurs axes. Elle ne traite pas des problèmes dus à une structure irrégulière des pierres à découper.
Les scies à fil diamanté sont destinées à être utilisées avec les fils de coupe diamantés auxquels la présente norme fait également référence en qualité d'outils.
Pour les machines transportables, la présente norme traite seulement des machines avec comme outils, des fils enrobés.
La présente norme traite tous les phénomènes, situations et événements dangereux significatifs relatifs aux scies à fil diamanté, lorsqu'elles sont utilisées dans des conditions normales et dans des conditions de mauvaise utilisation raisonnablement prévisibles par le constructeur (voir Article 4). La présente Norme européenne traite des phénomènes dangereux pendant le transport, la mise en service, l’utilisation et la maintenance.
La présente Norme européenne ne traite pas :
- de l'exploitation dans des conditions ambiantes extrêmes (au-delà des limites définies dans
l’EN 60204-1) ;
- des éléments de transport en amont et en aval des pièces usinées.
Le présent document n'est pas applicable aux machines fabriquées avant sa date de publication comme EN.
Stroji in oprema za pridobivanje in predelavo naravnega kamna - Varnost - Zahteve za žage z diamantno žico
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-september-2008
Stroji in oprema za pridobivanje in predelavo naravnega kamna - Varnost - Zahteve
za žage z diamantno žico
Machines and installations for the exploitation and processing of natural stone - Safety -
Requirements for diamond wire saws
Maschinen und Anlagen zur Gewinnung und Bearbeitung von Naturstein - Sicherheit -
Anforderungen für Diamantseilsägen
Machines et installations d'extraction et d'usinage des pierres naturelles - Sécurité -
Prescriptions relatives aux scies à fil diamanté
Ta slovenski standard je istoveten z: EN 15163:2008
ICS:
25.100.01 Rezalna orodja na splošno Cutting tools in general
73.120 Oprema za predelavo rudnin Equipment for processing of
minerals
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN 15163
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2008
ICS 73.120
English Version
Machines and installations for the exploitation and processing of
natural stone - Safety - Requirements for diamond wire saws
Machines et installations d'extraction et d'usinage des Maschinen und Anlagen zur Gewinnung und Bearbeitung
pierres naturelles - Sécurité - Prescriptions relatives aux von Naturstein - Sicherheit - Anforderungen für
scies à fil diamanté Diamantseilsägen
This European Standard was approved by CEN on 18 April 2008.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15163:2008: E
worldwide for CEN national Members.
Contents Page
Foreword.4
Introduction .5
1 Scope .6
2 Normative references .6
3 Terms and definitions .7
4 List of significant hazards .12
5 Safety requirements and/or protective measures.13
5.1 General.13
5.2 Mechanical hazards.13
5.2.1 Transport .13
5.2.2 Protection against moving parts.14
5.2.3 Stability .17
5.2.4 Rotation of the machine head of transportable machines .17
5.3 Electrical hazards and hazards related to control.17
5.3.1 Electric equipment.17
5.3.2 Conductors, cables and lines.17
5.3.3 Mains supplies and separators .18
5.3.4 Controls .18
5.3.5 Electric drives .18
5.3.6 Failure of electrical power supply.18
5.4 Radiation.19
5.4.1 Safety requirements related to electromagnetic phenomena.19
5.4.2 Laser radiation .19
5.5 Hydraulic and pneumatic components.19
5.6 Protection from dust and dust particles .19
5.7 Ergonomic aspects.19
5.8 Maintenance .19
6 Verification of safety requirements and/or protective measures .19
7 Information for use .20
7.1 General.20
7.2 Signal and warning devices.20
7.3 Instruction handbook .20
7.3.1 General.20
7.3.2 Description of the machine.20
7.3.3 Instructions for transport, handling and storage of the machine and its dismountable
parts .20
7.3.4 Instructions for the installation and the use of the machine .20
7.3.5 Maintenance instructions .22
7.3.6 Spare parts list.22
7.4 Marking .22
Annex A (normative) Pictograms .24
Annex B (informative) Example of a solution for guarding the wire wheels and the parts of the
tool that shall not be accessible during the process (stationary machines) .25
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC .28
Annex ZB (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC.29
Figures
Figure 1 — Transportable diamond wire saw.8
Figure 2 — Travelling diamond wire saw.8
Figure 3 — Stationary block wire saw with block trolley .9
Figure 4 — Stationary block wire saw without block trolley.9
Figure 5 — Contour wire saw.10
Figure 6 — Examples of multi-wire saw.11
Figure 7 — Examples of marking in vertical cut .16
Figure 8 — Examples of marking in horizontal cut.17
Figure A.1 — Mandatory signal “Read the manual” .24
Figure A.2 — Prohibitory sign “No access for unauthorised persons” .24
Figure B.1 — Wire-wheel guard .25
Figure B.2 — Guard for the upper part of the tool .25
Figure B.3 — Guarding system for the lower part of the tool near the working area .26
Figure B.4 — Detail of the guarding system shown in Figure B.3 .26
Tables
Table 1 — List of significant hazards .13
Foreword
This document (EN 15163:2008) has been prepared by Technical Committee CEN/TC 151 “Construction
equipment and building material machines — Safety”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by November 2008, and conflicting national standards shall be withdrawn
at the latest by November 2008.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Repub-
lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden,
Switzerland and United Kingdom.
Introduction
This document is a type C standard as stated in EN ISO 12100-1.
The machinery concerned and the extent to which hazards, hazardous situations and events are covered are
indicated in the scope of this document.
When provisions of this type C standard are different from those which are stated in type A or B standards, the
provisions of this type C standard take precedence over the provisions of the other standards for machines
that have been designed and built according to the provisions of this type C standard.
1 Scope
This European Standard applies to diamond wire saws being used in quarries as well as in processing plants
for cutting marble, granite and other stones out of a mass of rocks in a quarry or of blocks having been al-
ready extracted. The machines can be either stationary or travelling on rails during operation.
Diamond wire saws in the scope have an electric main motor. This standard deals with machines working in
one main axis as well as in several axes. Furthermore, this standard does not deal with problems caused by
an irregular structure of the stones to be cut.
Diamond wire saws are intended to be used with diamond cutting wires also referred to as tools in this stan-
dard.
For transportable machines, this standard deals only with machines using coated wire tools.
This standard deals with all significant hazards, hazardous situations and events relevant to diamond wire
saws, when they are used as intended and under conditions of misuse which are reasonably foreseeable by
the manufacturer (see Clause 4). This European Standard deals with the hazards during transport, commis-
sioning, use and maintenance.
This standard does not deal with noise as a sign
...
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