EN 15612:2020
(Main)Railway applications - Braking - Brake pipe accelerator
Railway applications - Braking - Brake pipe accelerator
This document is applicable to brake pipe accelerators designed to vent the brake pipe of railway vehicles when an emergency braking is initiated, without taking the type of vehicles and track-gauge into consideration.
This document specifies the requirements for the design, manufacture and testing of brake pipe accelerators.
Bahnanwendungen - Bremse - Schnellbremsbeschleuniger
Dieses Dokument ist anzuwenden für Schnellbremsbeschleuniger zur Entlüftung der Hauptluftleitung von Eisenbahnfahrzeugen bei Auslösen einer Schnellbremsung, ohne Berücksichtigung der Fahrzeugart oder Spurweite.
Dieses Dokument legt die Anforderungen an die Konstruktion, Herstellung und Prüfung von Schnellbremsbeschleunigern fest.
Applications ferroviaires - Freinage - Accélérateur de vidange de conduite
Le présent document s’applique aux accélérateurs de vidange de conduite conçus pour purger la conduite générale de véhicules ferroviaires lors d’un freinage d’urgence, indépendamment du type de véhicules ou de l’écartement de la voie.
Le présent document spécifie les exigences relatives à la conception, à la fabrication et aux essais des accélérateurs de vidange de conduite.
Železniške naprave - Zavore - Pospešilnik praznjenja glavnega zavornega voda
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-oktober-2020
Nadomešča:
SIST EN 15612:2009+A1:2011
Železniške naprave - Zavore - Pospešilnik praznjenja glavnega zavornega voda
Railway applications - Braking - Brake pipe accelerator
Bahnanwendungen - Bremse - Schnellbremsbeschleuniger
Applications ferroviaires - Freinage - Accélérateur de vidange de conduite
Ta slovenski standard je istoveten z: EN 15612:2020
ICS:
45.040 Materiali in deli za železniško Materials and components
tehniko for railway engineering
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 15612
EUROPEAN STANDARD
NORME EUROPÉENNE
June 2020
EUROPÄISCHE NORM
ICS 45.040 Supersedes EN 15612:2008+A1:2010
English Version
Railway applications - Braking - Brake pipe accelerator
Applications ferroviaires - Freinage - Accélérateur de Bahnanwendungen - Bremse -
vidange de conduite Schnellbremsbeschleuniger
This European Standard was approved by CEN on 13 April 2020.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2020 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 15612:2020 E
worldwide for CEN national Members.
Contents Page
European foreword . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 6
4 Design and manufacture . 7
4.1 General . 7
4.2 Functional requirements. 7
4.2.1 General . 7
4.2.2 Operating requirements . 7
4.2.3 Train behaviour . 7
4.2.4 Effect of overcharge . 7
4.2.5 Effect of individual vehicle . 8
4.2.6 Subsequent emergency braking . 8
4.2.7 Sensitivity . 8
4.2.8 Insensitivity to brake pipe pressure fall . 8
4.2.9 Insensitivity to distributor valve quick service device operation . 8
4.2.10 Tightness . 9
4.3 Shock and vibration requirements . 10
4.4 Environment requirements . 10
4.4.1 General . 10
4.4.2 Temperature . 10
4.4.3 Other environmental conditions . 10
4.5 Compressed air quality . 11
4.6 Fire behaviour . 11
4.7 External appearance . 12
4.8 Design requirements regarding pressure stress . 12
4.9 Interfaces . 12
4.9.1 General . 12
4.9.2 Mechanical . 12
4.9.3 Pneumatic . 12
5 Type tests . 12
5.1 General . 12
5.2 Individual brake pipe accelerator tests . 12
5.2.1 Test bench for individual brake pipe accelerator tests . 12
5.2.2 Sampling for type tests . 14
5.2.3 Test temperature and air quality . 14
5.2.4 Procedure for type tests . 14
5.2.5 Operation at extreme temperatures . 17
5.3 Simulated train consist tests . 18
5.3.1 Simulated train consist test bench . 18
5.3.2 Sampling for train consist test . 18
5.3.3 Test temperature and air quality . 18
5.3.4 Test procedure . 19
6 In-service assessment. 20
7 Designation . 20
8 Identification and marking . 20
Annex A (normative) In-service assessment . 21
Annex ZA (informative) Relationship between this European Standard and the Essential
Requirements of EU Directive 2016/797/EU aimed to be covered. 22
Bibliography . 24
European foreword
This document (EN 15612:2020) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by December 2020, and conflicting national standards
shall be withdrawn at the latest by December 2020.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 15612:2008+A1:2010.
The main changes compared to EN 15612:2008+A1:2010 are:
a) the standard’s title has been modified;
b) normative references have been updated;
c) terms and definitions have been revised;
d) requirements on design and manufacture have been revised;
e) requirements on materials have been removed;
f) requirements on type tests have been revised;
g) requirements on routine test and inspection have been removed;
h) requirements on documentation have been removed;
i) requirements on identification and marking have been revised;
j) Annex ZA has been updated.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive 2016/797/EU.
For relationship with EU Directive 2016/797/EU, see informative Annex ZA, which is an integral part of
this document.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
1 Scope
This document is applicable to brake pipe accelerators designed to vent the brake pipe of railway
vehicles when an emergency braking is initiated, without taking the type of vehicles and track-gauge
into consideration.
This document specifies the requirements for the design, manufacture and testing of brake pipe
accelerators.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 14478:2017, Railway applications – Braking – Generic vocabulary
EN 14601:2005+A1:2010, Railway applications – Straight and angled end cocks for brake pipe and main
reservoir pipe
EN 15355:2019, Railway applications – Braking – Distributor valves and distributor-isolating devices
EN 45545-2:2013+A1:2015, Railway applications – Fire protection on railway vehicles – Part 2:
Requirements for fire behaviour of materials and components
EN 50125-1:2014, Railway applications – Environmental conditions for equipment – Part 1: Rolling stock
and on-board equipment
EN 60721-3-5:1997, Classification of environmental conditions – Part 3: Classification of groups of
environmental parameters and their severities – Section 5: Ground vehicle installations
(IEC 60721-3-5:1997)
EN 61373:2010, Railway applications – Rolling stock equipment – Shock and vibration tests
(IEC 61373:2010)
EN ISO 228-1:2003, Pipe threads where pressure-tight joints are not made on the threads – Part 1:
Dimensions, tolerances and designation (ISO 228-1:2000)
ISO 8573-1:2010, Compressed air – Part 1: Contaminants and purity classes
3 Terms and definitions
For the purposes of this document, the terms and definitions given in EN 14478:2017 and the following
apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at http://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp/ui
3.1
brake pipe accelerator
component connected to the brake pipe that, in response to a brake command, assists the propagation
of the brake command throughout the train by locally venting the brake pipe (see Figure 1)
Key
1 input pressure (brake pipe)
2 brake pipe accelerator
3 exhaust
Figure 1 — Brake pipe accelerator, main function and block diagram
[SOURCE: EN 14478:2017, 4.10.3.7, modified – Note 1 to entry has been deleted; “(see Figure 1)” has
been added at the end of the definition; Figure and key have been added to the definition.]
3.2
normal litre
NI
unit of amount of a gas equal to the amount of 1 l at a pressure of 1,0 bar and at a standard temperature,
at 20 °C
Note 1 to entry: Airflow is often stated in normal litres per minute (NI/min).
3.3
quick service function
function of a distributor valve which allows, when applying the brake both from stand-by and released
position, the local fast venting of brake pipe pressure by a certain specified amount and at a certain
specified gradient, to provide pneumatic brake signal transmission through a train
3.4
quick service device
device that fulfils the quick service function
3.5
emergency braking
brake pipe pressure fall at the accelerator valve as a result of a demand for an emergency braking from
any source
3.6
overcharge
increase in brake pipe pressure above normal working pressure
4 Design and manufacture
4.1 General
The design and manufacture of the brake pipe accelerators shall comply with this document.
4.2 Functional requirements
4.2.1 General
Brake pipe accelerators shall be able to operate with all distributors valves that conform with
EN 15355:2019 and all existing brake pipe accelerators that comply with the requirements of this
document.
The brake pipe accelerator shall be ready to operate when the brake pipe has reached the normal
working pressure. The brake pipe accelerator shall operate in response to a defined rapid fall of brake
pipe pressure to ensure a continuing rapid fall to below 2,5 bar.
4.2.2 Operating requirements
The following operating requirements are defined in relation to the normal working pressure of
(5,00 ± 0,05) bar. When an emergency braking occurs, the brake pipe accelerators shall create a
sufficiently rapid reduction in brake pipe pressure to ensure the rapid increase in brake cylinder
pressure on every vehicle in the train set. When the pressure in the brake pipe has fallen quickly to
below 2,5 bar, and within no more than 4 s after the brake pipe accelerator commences operation, the
brake pipe accelerator shall stop venting air so that the brake pipe can rapidly be refilled. This
requirement shall be proven by testing in accordance with 5.2.4.4.
No functional errors shall occur in the operation of the brake pipe accelerator at input pressures of
(5,00 ± 1,00) bar. This requirement shall be proven by testing in accordance with 5.2.4.10.
4.2.3 Train behaviour
The brake pipe accelerator shall exhaust the air from the brake pipe without causing any adverse effect
on train behaviour. This requirement shall be proven by testing in accordance with 5.3.
4.2.4 Effect of overcharge
4.2.4.1 Overcharge after full service braking
The brake pipe accelerator shall not come into operation due to the effect of a normal working pressure
overcharge after a full service braking, which allows a build-up of brake pipe pressure above normal
working pressure to 6,00 bar. It shall be taken into account that this overcharge can be present for up to
40 s in brake mode “G” and 10 s in brake mode “P” after a full service braking. This requirement shall be
proven by testing in accordance with 5.2.4.8.
4.2.4.2 Overcharge starting from normal working pressure
The brake pipe accelerator shall not come into operation if the brake pipe pressure, starting from the
normal working pressure, is raised to 6,0 bar for 2 s, then is reduced to 5,2 bar in 1 s, followed by a
return to the normal working pressure at a rate of 0,15 bar in 60 s. This requirement shall be proven by
testing in accordance with 5.2.4.9.
4.2.5 Effect of individual vehicle
The operation of the brake pipe accelerator shall not be affected by an individual vehicle with a brake
pipe volume not exceeding 25 l, where a brake pipe accelerator is not fitted or the brake has been
isolated. This shall apply irrespective of the position of that vehicle in the train consist. This
requirement shall be proven by testing in accordance with 5.3.
4.2.6 Subsequent emergency braking
The brake pipe accelerator shall come into operation when an emergency braking is applied after a full
service braking. This requirement shall be proven by testing in accordance with 5.2.4.7.
4.2.7 Sensitivity
The brake pipe accelerator shall come into operation as response to a drop in brake pipe pressure with
a gradient of 1,80 bar in (3,0 + 0,1) s starting from input pressure of (5,00 ± 0,05) bar with a maximum
delay of 2 s.
This requirement shall be proven by testing in accordance with 5.2.4.4.
4.2.8 Insensitivity to brake pipe pressure fall
The brake pipe accelerator shall not come into operation as response to a drop in brake pipe pressure
with a gradient of 1,80 bar in (6,0 + 0,3) s starting from input pressure of (5,00 ± 0,05) bar. Continuing
the pressure fall down to 2,5 bar shall not cause the brake pipe accelerator to operate. This requirement
shall be proven by testing in accordance with 5.2.4.5.
4.2.9 Insensitivity to distributor valve quick service device operation
The brake pipe accelerator shall not operate during the initial stage of service braking due to operation
of the distributor valve internal quick service device. The initial stage of service braking is characterized
by a drop of the brake pipe pressure starting at (5,00 ± 0,05) bar by (0,50 ± 0,05) bar within 1,0 s, with
the initial rate of 2,0 bar/s during the first pressure drop of (0,30 ± 0,05) bar as shown in Figure 2.
Key
P pressure, expressed in bar
t time, expressed in s
Figure 2 — Brake pipe pressure fall for insensitivity test
This requirement shall be proven by testing in accordance with 5.2.4.6.
4.2.10 Tightness
Tightness of the brake pipe accelerator shall be such that technical performance as specified by this
document is met without restrictions.
The sealing arrangement within the brake pipe accelerator shall prevent loss of air as follows when
considering a brake pipe pressure of 6,0 bar:
— At an environmental temperature of (20 ± 5) °C, the brake pipe accelerator shall not have a leakage
rate of greater than 0,005 Nl/min. This requirement shall be proven by testing in accordance with
5.2.4.3;
— At –25 °C ≤ environmental temperature < 15 °C, also at 25 °C < environmental temperature ≤ 70 °C,
the brake pipe accelerator shall not have a leakage rate of greater than 0,01 Nl/min. This
requirement shall be proven by testing in accordance with 5.2.5;
— At –40 °C ≤ environmental temperature < –25 °C, the brake pipe accelerator shall not have a
leakage rate of greater than 0,1 Nl/min. This requirement shall be proven by testing in accordance
with 5.2.5.
4.3 Shock and vibration requirements
The brake pipe accelerator shall be able to operate without restriction under shock and vibration
conditions as specified by EN 61373:2010. The class and category of test severity shall be declared by
design documentation.
These requirements shall be tested in accordance with 5.2.4.11.
4.4 Environment requirements
4.4.1 General
All the environmental requirements listed shall be taken into account within the design concept of the
components. However, only the assessment tests listed in Clause 5 shall be performed. The remaining
proofs shall be presented in the declarations of conformity.
4.4.2 Temperature
Brake pipe accelerators covered by this document shall be able to operate at –40 °C ≤ environmental
temperature ≤ +70 °C without any deviation from the technical requirements specified in Clause 4 of
this document, except the case defined below.
At –40 °C ≤ environmental temperature < –25 °C the brake pipe accelerator shall come into operation as
response to a drop in brake pipe pressure with a gradient of 1,8 bar in (3,0 + 0,1) s starting from input
pressure with no time limit for the delay, defined in 4.2.7.
This requirement shall be proven by testing in accordance with 5.2.5.
4.4.3 Other environmental conditions
4.4.3.1 Altitude
The brake pipe accelerator shall be able to operate without restrictions up to altitude of 2 000 m.
4.4.3.2 Humidity
The following external humidity levels shall be considered:
— yearly average: ≤ 75 % relative humidity;
— on 30 days in the year continuously: between 75 % and 95 % relative humidity;
— on the other days occasionally: between 95 % and 100 % relative humidity;
— maximum absolute humidity: 30 g/m occurring in tunnels.
An operationally caused infrequent and slight moisture condensation shall not lead to any malfunction
or failure.
The psychometric charts contained in EN 50125-1:2014 shall be used to establish the range of variation
of the relative humidity for the different temperature classes that it is considered will not be exceeded
for more than 30 days per year.
At cooled surfaces, 100 % relative humidity can occur causing condensation on parts of equipment; this
shall not lead to any malfunction or failure.
Sudden changes of the air temperature with a rate of 3K/s and maximum variation of 40 K local to the
vehicle can cause condensation of water on parts of the equipment. These conditions particularly
occurring when entering or leaving a tunnel shall not lead to any malfunction or failure of the
equipment.
4.4.3.3 Rain
Rain rate of 6 mm/min shall be taken into account. The effect of rain shall be considered depending on
the possible equipment installation together with wind and vehicle movement.
4.4.3.4 Snow, ice and hail
Consideration shall be given to the effect of all kinds of snow, ice and/or hail. The maximum diameter of
hailstones shall be taken as 15 mm, larger diameters can occur exceptionally. The effect of snow, ice and
hail shall be considered depending on the equipment installation together with wind and vehicle
movement.
4.4.3.5 Solar radiation
Equipment design shall allow for direct exposure to solar radiation at the rate of 1 120 W/m for a
maximum duration of 8 h.
4.4.3.6 Pollution
The effects of pollution shall be considered in the design of equipment and components. Means may be
provided to reduce pollution by the effect
...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.