Plastics and rubber machines - Internal mixers - Safety requirements

This standard applies to internal mixers for rubber and plastics as defined in 3.1. The safety requirements and/or measures specified in this standard apply to all internal mixers irrespective of their size and irrespective of the control modes of the hopper front door and discharge door.
The safety requirements for the design of exhaust systems and ancillary equipment are not covered by this standard.
The safety requirements for the interaction between internal mixers and ancillary equipment are specified.
This standard covers the significant hazards listed in Clause 4.
This standard is not applicable to internal mixers which are manufactured before the date of publication of this standard by CEN.

Kunststoff- und Gummimaschinen - Innenmischer - Sicherheitsanforderungen

Machines pour le caoutchouc et les matières plastiques - Mélangeurs internes - Prescriptions de sécurité

La présente norme s'applique aux mélangeurs internes utilisés pour le caoutchouc et les matières plastiques qui sont
définis en 3.1. Les exigences et/ou mesures de sécurité spécifiées dans la présente norme s'appliquent à tous les
mélangeurs internes quels que soient leur taille et le mode de commande des portes de chargement et de
déchargement.
Les prescriptions de sécurité relatives à la conception des systèmes d'aspiration et des équipements auxiliaires ne
sont pas spécifiées dans la présente norme.
Les prescriptions de sécurité relatives aux interactions entre les mélangeurs internes et leurs équipements auxiliaires
sont spécifiées.
La présente norme couvre les phénomènes dangereux significatifs décrits à l’article 4.
La présente norme ne s'applique pas aux mélangeurs internes fabriqués avant la date de publication de la présente
norme par le CEN.

Stroji za predelavo gume in plastike - Notranji mešalniki - Varnostne zahteve

General Information

Status
Withdrawn
Publication Date
05-Aug-2008
Withdrawal Date
16-Jan-2018
Current Stage
9960 - Withdrawal effective - Withdrawal
Completion Date
17-Jan-2018

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SLOVENSKI STANDARD
01-november-2008
Stroji za predelavo gume in plastike - Notranji mešalniki - Varnostne zahteve
Plastics and rubber machines - Internal mixers - Safety requirements
Kunststoff- und Gummimaschinen - Innenmischer - Sicherheitsanforderungen
Machines pour les matières plastiques et le caoutchouc - Mélangeurs internes -
Prescriptions de sécurité
Ta slovenski standard je istoveten z: EN 12013:2000+A1:2008
ICS:
83.200 Oprema za gumarsko Equipment for the rubber and
industrijo in industrijo plastics industries
polimernih materialov
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 12013:2000+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM
August 2008
ICS 83.200 Supersedes EN 12013:2000
English Version
Plastics and rubber machines - Internal mixers - Safety
requirements
Machines pour les matières plastiques et le caoutchouc - Kunststoff- und Gummimaschinen - Innenmischer -
Mélangeurs internes - Prescriptions de sécurité Sicherheitsanforderungen
This European Standard was approved by CEN on 25 May 2000 and includes Amendment 1 approved by CEN on 8 June 2008.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2008 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12013:2000+A1:2008: E
worldwide for CEN national Members.

Contents Page
Foreword.3
Introduction .4
1 Scope .4
2 Normative references .4
3 Definitions .6
4 List of hazards.8
5 Safety requirements and/or measures .20
6 Verification of safety requirements and/or measures.31
7 Information for use .33
Annex A (informative) Examples of possible technical measures to prevent fire hazards in the
case where certain exothermically reacting compounds cannot be released from the
mixing chamber in the event of a power failure .36
Annex ZA (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC"".37
""
Annex ZB (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"".38
""
Foreword
This document (EN 12013:2000+A1:2008) has been prepared by Technical Committee CEN/TC 145 "Plastics
and rubber machines", the secretariat of which is held by UNI.
This document shall be given the status of a national standard, either by publication of an identical text or by
endorsement, at the latest by February 2009, and conflicting national standards shall be withdrawn at the
latest by December 2009.
This document includes Amendment 1, approved by CEN on 2008-06-08. The main changes compared to the
previous version are:
 Modification of the main element of the title.
 Editorial modification of Annex ZA.
 Addition of Annex ZB.
 Editorial changes of EN 292-1:1991 to EN ISO 12100-1:2003 and of EN 292-2:1991 to EN ISO 12100-
2:2003 in the following clauses: Introduction, 2, 5, 5.1.8, 5.4, Table 1, 7.1.
 Minor changes in clause: Foreword, 7th paragraph and in sub-clauses: 7.1.4, third indent; 7.2, second
and third indents.
This document supersedes EN 12013:2000.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU Directive(s).
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.

Introduction
This European standard is a type C Standard as defined in !EN ISO 12100" and has been elaborated by
CEN/TC 145/WG7.
The extent to which hazards are covered is indicated in the scope of this standard. In addition, machinery
shall comply as appropriate with !EN ISO 12100" for hazards which are not covered by this standard.
1 Scope
This standard applies to internal mixers for rubber and plastics as defined in 3.1. The safety requirements
and/or measures specified in this standard apply to all internal mixers irrespective of their size and irrespective
of the control modes of the hopper front door and discharge door.
The safety requirements for the design of exhaust systems and ancillary equipment are not covered by this
standard.
The safety requirements for the interaction between internal mixers and ancillary equipment are specified.
This standard covers the significant hazards listed in Clause 4.
This standard is not applicable to internal mixers which are manufactured before the date of publication of this
standard by CEN.
2 Normative references
This European standard incorporates provisions from other publications by dated or undated references.
These normative references are cited at the appropriate places in the text and the publications are listed
below. For dated references, subsequent amendments or revisions of these publications apply to the
European standard only when incorporated in it by amendment or revision. For undated references, the latest
edition of the publication referred to applies (including amendments).
!deleted text"
EN 294:1992, Safety of Machinery- Safety distances to prevent danger zones being reached by the upper
limbs
EN 418:1992, Safety of Machinery - Emergency stop equipment, functional aspects - Principles for design
EN 563, Safety of Machinery - Temperatures of touchable surfaces - Ergonomics data to establish
temperature limit values for hot surfaces
EN 574:1996, Safety of Machinery - Two-hand control devices - Functional aspects - Principles for design
EN 811, Safety of Machinery - Safety distances to prevent danger zones being reached by the lower limbs
EN 953:1997, Safety of Machinery - Guards - General requirements for the design and construction of fixed
and moveable guards
EN 954-1:1996, Safety of Machinery - Safety-related parts of control systems - Part 1: General principles for
design
EN 982, Safety of Machinery - Safety requirements for fluid power systems and their components - Hydraulics
EN 983, Safety of Machinery - Safety requirements for fluid power systems and their components -
Pneumatics
EN 999, Safety of Machinery - The positioning of protective equipment in respect of approach speeds of parts
of the human body
EN 1037, Safety of Machinery - Prevention of unexpected start-up
EN 1088:1995, Safety of Machinery - Interlocking devices associated with guards - Principles for design and
selection
EN 1127-1, Explosive atmospheres - Explosion prevention and protection - Part 1: Basic concepts and
methodology
EN 60079-14, Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in
hazardous areas (other than mines) (IEC 60079-14:1996)
EN 60204-1:1997, Safety of Machinery - Electrical equipment of machines - Part 1: General requirements
(IEC 60204-1:1997)
prEN 60204-11:1998, Safety of machinery - Electrical equipment of machines - Part 11: General requirements
for voltages above 1000 Va.c. or 1500 Vd.c and not exceeding 36 kV
EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)
EN 61310-1, Safety of Machinery - Indication, marking and actuation - Part 1: Requirements for visual,
auditory and tactile signals (IEC 61310-1:1995)
EN ISO 4871, Acoustics - Declaration and verification of noise emission values of machinery and equipment
(ISO 4871:1996)
EN ISO 11202, Acoustics - Noise emitted by machinery and equipment – Measurement of emission sound
pressure levels at a work station and at other specified positions - Survey method in situ (ISO 11202:1995)
EN ISO 11688-1, Acoustics - Recommended practice for the design of low-noise machinery and equipment -
Part 1: Planning (ISO/TR 11688-1:1995)
!EN ISO 11688-2, Acoustics - Recommended practice for the design of low-noise machinery and
equipment - Part 2: Introduction to the physics of low-noise design (ISO/TR 11688-2:1998)"
!EN ISO 12100-1:2003, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2:2003, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical
principles (ISO 12100-2:2003)"
!EN ISO 14122-1, Safety of machinery - Permanent means of access to machinery - Part 1: Choice of fixed
means of access between two levels (ISO 14122-1:2001)
EN ISO 14122-2, Safety of machinery - Permanent means of access to machinery - Part 2: Working platforms
and walkways (ISO 14122-2:2001)
EN ISO 14122-3, Safety of machinery - Permanent means of access to machinery - Part 3: Stairs, stepladders
and guard-rails (ISO 14122-3:2001)
EN ISO 14122-4, Safety of machinery - Permanent means of access to machinery - Part 4: Fixed ladders (ISO
14122-4:2004)"
CENELEC Report R-044-001, Safety of Machinery - Guidance and recommendations for the avoidance of
hazards due to static electricity
3 Definitions
For the purposes of this standard the following definitions apply:
3.1
internal mixer
A mixing machine for the discontinuous production of rubber or plastic compounds. Its main parts are (Figure
1):
 two counter rotating horizontal rotors (a) within a mixing chamber (b);
 a feed hopper (c) with several openings:-
 at the feed side, a feed opening equipped with a door (hopper front door) (d);
 at the side opposite to the feed side, an inspection/access opening (hopper rear opening) equipped
with a fixed or moveable guard (hopper rear door) (e);
 possible additional feed openings for connection to feeding ducts (f);
 a floating weight which applies pressure to the materials to be mixed (g);
 a drop type or sliding type discharge door (h).

Figure 1 — Principal parts of an internal mixer

3.2
ancillary equipment
Equipment which interacts with the internal mixer. For the purposes of this standard this includes upstream
and downstream equipment. Examples: belt conveyors, bin tippers, powder or liquid feeding systems, two-roll
mills, extruders.
3.3
major cleaning
a cleaning operation which requires suspension of production, the mixer to be emptied and access to the
mixing chamber
4 List of hazards
4.1 Mechanical hazards
The significant mechanical hazards which are specifically associated with internal mixers are described in
4.1.1 to 4.1.6; the significant mechanical hazards which are not specifically associated with internal mixers are
described in 4.1.7 and 4.1.8. The mechanical hazards associated with major cleaning, maintenance and repair
operations are included in 4.8.
4.1.1 Hazards in the loading area (Figure 2)
4.1.1.1 Hazards due to power operated movement of the hopper front door, automatically or manually
controlled
a) Closing movement
Hazards of shearing and/or crushing between the door and the edges of the feed opening (location a). See
also 4.1.3 c).
b) Opening movement
Hazards o
...

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