EN ISO 2063-1:2019
(Main)Thermal spraying - Zinc, aluminium and and their alloys - Part 1: Design considerations and quality requirements for corrosion protection systems (ISO 2063-1:2019)
Thermal spraying - Zinc, aluminium and and their alloys - Part 1: Design considerations and quality requirements for corrosion protection systems (ISO 2063-1:2019)
This document specifies requirements for the protection of iron and steel surfaces against corrosion by applying thermal-sprayed metallic coatings of zinc, aluminium or their alloys.
In this document, requirements for the planning of the corrosion protection system and for the constructive design of the component to be protected are specified, where thermal spraying is intended to be the process for the deposition of the metallic corrosion protection.
Some field-related basic terms are defined and instructions for corrosion behaviour of the zinc and aluminium materials under different environment conditions are provided.
Characteristic properties of the coating, e.g. coating thickness, minimum adhesive strength and surface appearance, are specified and test procedures for thermal-sprayed corrosion protection coatings of zinc, aluminium or their alloys are determined.
This document is valid for applying thermal-sprayed zinc and aluminium protection coatings against corrosion in the temperature range between −50 °C to +200 °C, taking into consideration the service conditions of any sealants used. Heat-resistant protective coatings of aluminium are covered by ISO 17834 and are not in the scope of this document.
Other corrosion protection processes, e.g. hot-dip galvanizing (galvanic coating), sherardizing, electroplating or selection and deposition of organic coatings/paints are not in the scope of this document.
Requirements for the manufacturing of thermal-sprayed coatings are specified in ISO 2063-2.
Thermisches Spritzen - Zink, Aluminium und ihre Legierungen - Teil 1: Bauteilgestaltung und Qualitätsanforderungen für Korrosionsschutzsysteme (ISO 2063-1:2019)
Dieses Dokument legt Anforderungen zum Schutz von Eisen und Stahloberflächen gegen Korrosion durch Aufbringen thermisch gespritzter metallischer Schichten aus Zink, Aluminium oder deren Legierungen fest.
Dieses Dokument legt Anforderungen an die Planung des Korrosionsschutzsystems und die konstruktive Gestaltung des zu schützenden Bauteils fest, wenn thermisches Spritzen als Verfahren für das Auftragen des metallischen Korrosionsschutzes vorgesehen ist.
Einige fachgebietsbezogene Grundbegriffe werden definiert und Hinweise zum Korrosionsverhalten der Zink und Aluminiumwerkstoffe unter verschiedenen Umgebungsbedingungen gegeben.
Charakteristische Eigenschaften der Schicht, z. B. Schichtdicke, Mindesthaftfestigkeit und Oberflächen-beschaffenheit, werden spezifiziert und Prüfverfahren für thermisch gespritzte Korrosionsschutzschichten aus Zink, Aluminium oder deren Legierungen festgelegt.
Dieses Dokument gilt für das Aufbringen thermisch gespritzter Zink und Aluminiumschutzschichten gegen Korrosion im Temperaturbereich zwischen −50 °C und +200 °C unter Beachtung der Einsatzbedingungen von verwendeten Versiegelungsmitteln. Hitzebeständige Schutzschichten aus Aluminium werden in ISO 17834 behandelt und fallen nicht in den Anwendungsbereich dieses Dokuments.
Andere Korrosionsschutzprozesse, z. B. Feuerverzinken (galvanisches Beschichten), Sherardisieren, galva-nische Metallabscheidung oder Auswählen und Auftragen organischer Beschichtungen/Anstriche liegen nicht im Anwendungsbereich dieses Dokumentes.
Anforderungen an die Herstellung von thermisch gespritzten Schichten sind in ISO 2063 2 festgelegt.
Projection thermique - Zinc, aluminium et alliages de ces métaux - Partie 1: Considérations de conception et exigences de qualité pour les systèmes de protection contre la corrosion (ISO 2063-1:2019)
Le présent document spécifie les exigences relatives à la protection contre la corrosion des surfaces en fer et en acier par l'application de revêtements métalliques obtenus par projection thermique de zinc, d'aluminium ou de leurs alliages.
Le présent document spécifie les exigences relatives à la planification du système de protection contre la corrosion et à la conception du composant à protéger, lorsqu'un procédé de projection thermique est prévu pour le dépôt du revêtement métallique de protection contre la corrosion.
Certains termes principaux liés au domaine sont définis et des informations sont données sur le comportement à la corrosion des matériaux en zinc et en aluminium dans différentes conditions d'environnement.
Les propriétés caractéristiques du revêtement, telles que l'épaisseur du revêtement, l'adhérence minimale et l'aspect de surface, sont spécifiées et des modes opératoires d'essai des revêtements de protection contre la corrosion obtenus par projection thermique de zinc, d'aluminium ou de leurs alliages sont déterminés.
Le présent document est valable pour l'application de revêtements de protection contre la corrosion par projection thermique de zinc et d'aluminium dans la plage de températures entre ?50 °C et +200 °C en tenant compte des conditions de service de tous les produits de colmatage utilisés. Les revêtements de protection en aluminium résistant à la chaleur sont couverts par l'ISO 17834 et ne relèvent pas du domaine d'application du présent document.
Les autres procédés de protection contre la corrosion, par exemple la galvanisation à chaud (revêtement galvanique), la shérardisation, le dépôt électrolytique, ou la sélection et le dépôt de revêtements organiques/peintures, ne relèvent pas du domaine d'application du présent document.
Les exigences relatives à la fabrication de revêtements par projection thermique sont spécifiées dans l'ISO 2063‑2.
Vroče brizganje - Cink, aluminij in njune zlitine - 1. del: Projektiranje in zahteve glede kakovosti korozijskega zaščitnega sistema (ISO 2063-1:2019)
Ta dokument določa zahteve za zaščito železnih in jeklenih površin pred korozijo z vroče brizganimi kovinskimi prevlekami iz cinka, aluminija ali njunih zlitin.
V tem dokumentu so podane zahteve za načrtovanje korozijskega zaščitnega sistema in za strukturno zasnovo komponente, ki jo je treba zaščititi, pri čemer se kovinska zaščita pred korozijo predvidoma nanese z vročim brizganjem.
Določeni so nekateri osnovni pojmi, povezani s področjem uporabe, in podana so navodila za korozijsko obnašanje cinkovih in aluminijevih materialov v različnih okoljskih pogojih.
Podane so značilne lastnosti prevleke (npr. debelina prevleke, najmanjša sprijemna trdnost, površinski videz) in opredeljeni so preskusni postopki za vroče brizgane korozijske zaščitne prevleke iz cinka, aluminija ali njunih zlitin.
Ta dokument se uporablja za nanašanje vroče brizganih cinkovih in aluminijevih zaščitnih prevlek
proti koroziji v temperaturnem območju od –50 °C do 200 °C ob upoštevanju pogojev uporabe
vseh uporabljenih tesnilnih mas. Toplotno odporne zaščitne prevleke iz aluminija so zajete v standardu ISO 17834 in ne spadajo na področje uporabe tega dokumenta.
Drugi postopki korozijske zaščite, npr. vroče galvanizirane prevleke, šeradiranje, galvanizacija ali izbira in nalaganje organskih prevlek/barv ne spadajo na področje uporabe tega dokumenta.
Zahteve za izdelavo vroče brizganih prevlek so podane v standardu ISO 2063-2.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
01-maj-2019
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SIST EN ISO 2063-1:2017
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Thermal spraying - Zinc, aluminium and and their alloys - Part 1: Design considerations
and quality requirements for corrosion protection systems (ISO 2063-1:2019)
Thermisches Spritzen - Zink, Aluminium und ihre Legierungen - Teil 1: Bauteilgestaltung
und Qualitätsanforderungen für Korrosionsschutzsysteme (ISO 2063-1:2019)
Projection thermique - Zinc, aluminium et alliages de ces métaux - Partie 1:
Considérations de conception et exigences de qualité pour les systèmes de protection
contre la corrosion (ISO 2063-1:2019)
Ta slovenski standard je istoveten z: EN ISO 2063-1:2019
ICS:
25.220.20 Površinska obdelava Surface treatment
77.120.10 Aluminij in aluminijeve zlitine Aluminium and aluminium
alloys
77.120.60 Svinec, cink, kositer in Lead, zinc, tin and their
njihove zlitine alloys
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 2063-1
EUROPEAN STANDARD
NORME EUROPÉENNE
March 2019
EUROPÄISCHE NORM
ICS 25.220.20; 25.220.40 Supersedes EN ISO 2063-1:2017
English Version
Thermal spraying - Zinc, aluminium and and their alloys -
Part 1: Design considerations and quality requirements for
corrosion protection systems (ISO 2063-1:2019)
Projection thermique - Zinc, aluminium et alliages de Thermisches Spritzen - Zink, Aluminium und ihre
ces métaux - Partie 1: Considérations de conception et Legierungen - Teil 1: Bauteilgestaltung und
exigences de qualité pour les systèmes de protection Qualitätsanforderungen für Korrosionsschutzsysteme
contre la corrosion (ISO 2063-1:2019) (ISO 2063-1:2019)
This European Standard was approved by CEN on 8 February 2019.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2019 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 2063-1:2019 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
European foreword
This document (EN ISO 2063-1:2019) has been prepared by Technical Committee ISO/TC 107 "Metallic
and other inorganic coatings" in collaboration with Technical Committee CEN/TC 240 “Thermal
spraying and thermally sprayed coatings” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by September 2019, and conflicting national standards
shall be withdrawn at the latest by September 2019.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN ISO 2063-1:2017.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 2063-1:2019 has been approved by CEN as EN ISO 2063-1:2019 without any
modification.
INTERNATIONAL ISO
STANDARD 2063-1
Second edition
2019-02
Thermal spraying — Zinc, aluminium
and their alloys —
Part 1:
Design considerations and quality
requirements for corrosion
protection systems
Projection thermique — Zinc, aluminium et alliages de ces métaux —
Partie 1: Considérations de conception et exigences de qualité pour les
systèmes de protection contre la corrosion
Reference number
ISO 2063-1:2019(E)
©
ISO 2019
ISO 2063-1:2019(E)
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
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ii © ISO 2019 – All rights reserved
ISO 2063-1:2019(E)
Contents Page
Foreword .v
Introduction .vi
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 2
4 Criteria for corrosion and corrosion protection by thermal-sprayed coatings .3
4.1 General . 3
4.2 Corrosivity categories and environment conditions . 3
4.3 Corrosion rate . 3
4.4 Coating materials and corrosion behaviour . 3
4.4.1 General. 3
4.4.2 Zinc and zinc alloys . 4
4.4.3 Aluminium and aluminium alloys . 4
5 Requirements for the corrosion protection systems and their planning .4
5.1 General rules — Technical requirements . 4
5.2 Used spray materials and coating thickness . 5
5.2.1 Spray materials. 5
5.2.2 Coating thickness . 5
5.3 Construction design requirements for iron and steel components for thermal spraying . 6
5.3.1 General. 6
5.3.2 Recommendations for the design of the part — Avoidance of corrosion
creating areas . 6
5.3.3 Requirements for welding in combination with thermal-sprayed
protective coatings . 6
5.3.4 Thermal spraying of corrosion protected fastenings . 6
6 Pre-conditions and requirements for the manufacturing process .6
6.1 General — Requirements . 6
6.2 Reference areas . 6
6.3 Preparation of the surface to be coated . 7
6.4 Thermal spraying . 7
6.5 Sealing of thermal-sprayed coatings . 7
6.6 Metallic coatings and additional organic top coatings . 8
6.7 Requirements for the tests — Test procedures . 8
6.7.1 General. 8
6.7.2 Visual inspection — Appearance . 8
6.7.3 Coating thickness . 8
6.7.4 Adhesion strength . . 9
6.7.5 Metallographic investigation . 9
7 Requirements for the manufacturer . 9
7.1 General . 9
7.2 Coating specification — Requirements for the spray coating .10
8 Documentation .10
Annex A (informative) Corrosivity categories — Environment conditions — Exposure.11
Annex B (informative) Summary of the corrosion behaviour of thermal-sprayed coatings of
zinc, aluminium and their alloys .13
Annex C (informative) Recommended values for the thickness of the metallic coating .15
Annex D (informative) Examples of design and explanations .17
Annex E (informative) Example test certificate for work specimen for thermal sprayer used
on-site in acco
...
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