EN 1010-2:2006+A1:2010
(Main)Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery
This document applies to:
- Pre-press machinery (machinery and devices for the production of master copies and printing forms):
- exposure equipment for the production of films and printing forms;
- equipment for developing films and printing forms;
- washing machines for printing forms;
- machines for bending printing forms;
- punching machines for film and printing forms;
- cutting machines for film and printing forms;
- machines for the production of gravure printing forms;
- scanners.
- Printing and varnishing machines:
- proofing presses;
- sheet-fed printing presses and varnishing machines including digital printing presses;
- web-fed rotary presses and varnishing machines including digital printing presses;
- screen printing presses.
- Auxiliary devices:
- cylinder and roller washing devices;
- continuous flow drying devices;
- powder spraying devices;
- auxiliary devices on inking and damping units;
- automatic plate clamping devices;
- washing equipment for printing forms, rollers and scrapers;
- pile turners;
- measuring and control devices.
This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary devices, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respecti¬ve requirements in this standard.
This document does not deal with risks generated by noise emitted from the machines. These issues are fundamentally covered in EN 1010-1:2004+A1.
This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates.
This document is not applicable to printing and varnishing machines including pre-press machinery which are manufactured before the date of publication of this document by CEN.
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der Druckvorstufe
Dieses Dokument gilt für:
⎯ Maschinen und Geräte der Druckvorstufe (Maschinen und Geräte für Druckvorlagen und Druckformerstellung):
⎯ Film- und Druckformbelichter;
⎯ Film- und Druckformentwicklungsmaschinen;
⎯ Auswaschmaschinen für Druckformen;
⎯ Biegemaschinen für Druckformen;
⎯ Film- und Druckformstanzen;
⎯ Film- und Druckformschneidemaschinen;
⎯ Tiefdruckformherstellungsmaschinen;
⎯ Scanner.
⎯ Druck- und Lackiermaschinen:
⎯ Andruckmaschinen;
⎯ Bogendruck- und -lackiermaschinen einschließlich Digitaldruckmaschinen;
⎯ Rollenrotationsdruck- und -lackiermaschinen einschließlich Digitaldruckmaschinen;
⎯ Siebdruckmaschinen.
⎯ Zusatzeinrichtungen
⎯ Zylinder- und Walzenwascheinrichtungen;
⎯ Durchlauftrocknungseinrichtung;
⎯ Druckbestäubungseinrichtungen;
⎯ Farb- und Feuchtwerkzusatzeinrichtungen;
⎯ Druckformspanneinrichtungen;
⎯ Druckform-, Walzen- und Rakelwaschanlagen;
⎯ Stapelwender;
⎯ Mess-, Steuer- und Regeleinrichtungen.
Dieses Dokument ist gemeinsam mit !EN 1010-1:2004+A1" anzuwenden. Beide Teile zusammen
behandeln alle signifikanten Gefährdungen, die auf die Druck- und Lackiermaschinen, einschließlich
Maschinen der Druckvorstufe und Zusatzeinrichtungen zutreffen, wenn sie bestimmungsgemäß und
entsprechend den vorhersehbaren Bedingungen des Herstellers verwendet werden (siehe Abschnitt 4). Die
spezifischen Anforderungen in EN 1010-2 haben Vorrang vor den entsprechenden Anforderungen in dieser
Norm.
Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage y compris les machines et les équipements de pré-press
La présente norme s'applique aux :
- Equipements de pré-press (machines et matériel pour la préparation et la fabrication des formes d'impression) :
matériel d'insolation pour les films et les formes d'impression ;
machines de développement des films et des formes d'impression ;
laveurs de formes d'impression ;
plieuses de formes d'impression ;
découpeuses de films et de formes d'impression ;
coupeuses de films et de formes d'impression ;
machines pour la fabrication des formes d'impression hélio ;
scanner.
- Machines d'impression et de vernissage :
presses pour épreuves ;
machines d'impression et de vernissage à feuilles y compris les machines d'impression numérique ;
rotatives et machines de vernissage y compris les machines d'impression numérique ;
machines à sérigraphier.
- Matériel auxiliaire :
matériel de lavage des cylindres et des rouleaux ;
tunnels de séchage ;
poudreurs ;
dispositifs auxiliaires pour unités d'encrage et de mouillage ;
dispositifs de fixation automatique des formes d'impression ;
matériel de lavage des formes d'impression, des rouleaux et des racles ;
retourneurs de piles ;
appareils de mesure et de commande.
La présente norme doit être appliquée conjointement à la prEN 1010-1:2003. Ces deux normes traitent de tous les phénomènes dangereux significatifs engendrés par les machines d'impression et de vernissage, y compris les équipements de pré-press et le matériel auxiliaire, lorsqu'elles sont utilisées normalement et dans les conditions prévues par le constructeur (voir article 4). Les spécifications de la prEN 1010-2 ont la priorité sur les spécifications de la prEN 1010-1:2003.
Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 2. del: Tiskarski in lakirni stroji, vključno s stroji za predtiskanje
Dokument velja za: stroje za predtiskanje (stroji in naprave za proizvodnjo izvornih kopij in tiskarskih form): opremo za osvetlitev za proizvodnjo filmov in tiskarskih form; opremo za razvijanje filmov in tiskarskih form; stroje za pranje tiskarskih form; stroje za upogibanje tiskarskih form; stroje za luknjanje filmov in tiskarskih form; stroje za rezanje filmov in tiskarskih form; stroje za proizvodnjo gravurnih tiskarskih form; optične bralnike. Stroje za tisk in lakiranje: odtiskovalnice; tiskarske stroje s podajanjem posameznih listov in stroje za lakiranje, vključno z digitalnimi tiskarskimi stroji; stroje za rotacijsko tiskanje in stroje za lakiranje z dovajanjem z role vključno z digitalnimi stroji za tiskanje; stroje za sitotisk.
General Information
Relations
Frequently Asked Questions
EN 1010-2:2006+A1:2010 is a standard published by the European Committee for Standardization (CEN). Its full title is "Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery". This standard covers: This document applies to: - Pre-press machinery (machinery and devices for the production of master copies and printing forms): - exposure equipment for the production of films and printing forms; - equipment for developing films and printing forms; - washing machines for printing forms; - machines for bending printing forms; - punching machines for film and printing forms; - cutting machines for film and printing forms; - machines for the production of gravure printing forms; - scanners. - Printing and varnishing machines: - proofing presses; - sheet-fed printing presses and varnishing machines including digital printing presses; - web-fed rotary presses and varnishing machines including digital printing presses; - screen printing presses. - Auxiliary devices: - cylinder and roller washing devices; - continuous flow drying devices; - powder spraying devices; - auxiliary devices on inking and damping units; - automatic plate clamping devices; - washing equipment for printing forms, rollers and scrapers; - pile turners; - measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary devices, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respecti¬ve requirements in this standard. This document does not deal with risks generated by noise emitted from the machines. These issues are fundamentally covered in EN 1010-1:2004+A1. This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates. This document is not applicable to printing and varnishing machines including pre-press machinery which are manufactured before the date of publication of this document by CEN.
This document applies to: - Pre-press machinery (machinery and devices for the production of master copies and printing forms): - exposure equipment for the production of films and printing forms; - equipment for developing films and printing forms; - washing machines for printing forms; - machines for bending printing forms; - punching machines for film and printing forms; - cutting machines for film and printing forms; - machines for the production of gravure printing forms; - scanners. - Printing and varnishing machines: - proofing presses; - sheet-fed printing presses and varnishing machines including digital printing presses; - web-fed rotary presses and varnishing machines including digital printing presses; - screen printing presses. - Auxiliary devices: - cylinder and roller washing devices; - continuous flow drying devices; - powder spraying devices; - auxiliary devices on inking and damping units; - automatic plate clamping devices; - washing equipment for printing forms, rollers and scrapers; - pile turners; - measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary devices, when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements specified in prEN 1010-2 take precedence over respecti¬ve requirements in this standard. This document does not deal with risks generated by noise emitted from the machines. These issues are fundamentally covered in EN 1010-1:2004+A1. This document does not apply to high-pressure cleaning devices and screen printing presses for textile substrates. This document is not applicable to printing and varnishing machines including pre-press machinery which are manufactured before the date of publication of this document by CEN.
EN 1010-2:2006+A1:2010 is classified under the following ICS (International Classification for Standards) categories: 37.100.10 - Reproduction equipment; 85.100 - Equipment for the paper industry. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 1010-2:2006+A1:2010 has the following relationships with other standards: It is inter standard links to EN 1010-2:2006, EN 1010-2:2006/FprA1, EN ISO 12643-2:2023, prEN ISO 12643-2. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 1010-2:2006+A1:2010 is associated with the following European legislation: EU Directives/Regulations: 2006/42/EC, 2014/34/EU, 94/9/EC, 98/37/EC; Standardization Mandates: M/396, M/BC/CEN/92/46. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
You can purchase EN 1010-2:2006+A1:2010 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der DruckvorstufeSécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage ycompris les équipementsde pré-pressSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipmentICS:Ta slovenski standard je istoveten z:EN 1010-2:2006+A1:2010SIST EN 1010-2:2006+A1:2010en,fr01-oktober-2010SIST EN 1010-2:2006+A1:2010SLOVENSKI
STANDARD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-2:2006+A1
August 2010 ICS 37.100.10; 85.100 Supersedes EN 1010-2:2006English Version
Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 2: Printing and varnishing machines including pre-press machinery Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 2: Machines d'impression et de vernissage y compris les équipements de pré-press
Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 2: Druck- und Lackiermaschinen einschließlich Maschinen der Druckvorstufe This European Standard was approved by CEN on 17 January 2005 and includes Amendment 1 approved by CEN on 18 June 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-2:2006+A1:2010: ESIST EN 1010-2:2006+A1:2010
!!!!Emission levels of sheet-fed presses resulting from tests . 53A.1General considerations . 53A.1.1Introduction . 53A.1.2Ozone . 53A.1.3Results . 54A.2Powder . 54A.2.1Situation . 54A.2.2Measurement . 54A.2.3Results . 54A.3Ink mist and varnish mist . 54A.3.1Situation . 54A.3.2Measurement . 55SIST EN 1010-2:2006+A1:2010
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" . 58Annex ZB (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 94/9/EC"""" . 59Bibliography . 62 SIST EN 1010-2:2006+A1:2010
!". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives. For relationship with EU Directives, see informative Annexes ZA and ZB, which are integral parts of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 1010-2:2006+A1:2010
Information may be obtained from:
Heidelberger Druckmaschinen AG Intellectual Property R3 Kurfürstenanlage 52-60, 69115 Heidelberg Germany Tel: +49-6221/92-3027 Fax: +49-6221/92-3099 !Koenig & Bauer AG" Friedrich-König-Straße 4, 97080 Würzburg, Germany
!Manroland AG" Mühlheimer Straße 341, 63075 Offenbach Germany SIST EN 1010-2:2006+A1:2010
measuring and control devices. This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to printing and varnishing machines including pre-press machinery and auxiliary SIST EN 1010-2:2006+A1:2010
!EN 1010-1:2004+A1" and the following apply. 3.1 alcohol dosing equipment equipment for dosing the amount of alcohol in the damping water of offset printing presses 3.2 proofing presses machines for printing a small number of copies, mostly used for assessing print quality before the printing form is mounted in the machine. Feeding and delivery is done manually 3.3 automatic plate clamping devices devices for automatic or semi-automatic changing of printing plates 3.4 exposing equipment machinery used for taking images by exposing photo-sensitive material, for example, as master copy or printing forms 3.5 sheet-fed printing presses and varnishing machines machines for printing, numbering and/or varnishing of sheet-size substrates (paper sheets, board, film, sheet metal or similar material) including proofing presses. Numbering and varnishing machines may be integrated into printing presses or they may be used as stand-alone machines. The sheets may be fed by feeders or from sheeters attached to unwinding units 3.6 powder spraying devices devices for spraying powder onto the printed material on the delivery side of sheet-fed printing presses SIST EN 1010-2:2006+A1:2010
printing basis of screen printing presses counterpressure element taking up the substrate for printing. It can be a flat plate (printing table) or a rotating cylinder 3.22 doctor blade unit unit for pressing the screen printing form against the substrate with the blade forcing the printing ink through the open areas of the screen printing form onto the substrate and scraping excessive ink off the screen. It consists of the blade holder and the blade 3.23 printing unit of screen printing presses designation for the screen printing form and the doctor blade unit 3.24 pile turners devices for turning piles of substrate. They are associated with sheet-fed printing presses in order to turn piles of printed paper for further processing, for example, for back printing in a second run
3.25 engraving machines for gravure cylinders machines for cutting images on printing forms used for gravure printing where the engraved parts hold the ink for the printing process SIST EN 1010-2:2006+A1:2010
fundamentally dealt with in
!EN 1010-1:2004+A1"), as far as they are dealt with in this standard, identified by the risk assessment significant for this type of machinery and which require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 !It is of great importance that the manufacturer, takes into account the following principal aspects in accordance with EN ISO 14121-1:2007:" the intended use of the machine including setting-up (make-ready), cleaning and maintenance, including foreseeable misuse; identification of the significant hazards. SIST EN 1010-2:2006+A1:2010
Significant hazards
Danger zone Safety measures: reference to clauses inthis standard EN ISO 12100-1:2003 !!!!EN ISO 14121-1:2007, Table A.1"""" Mechanical hazards crushing shearing cutting or severing entanglement drawing-in impacts Pre-press machinery
4.2 1 — inrunning nips on rollers and
cylinders 5.2.8
— inrunning nips between engraving tools and form cylinder
5.2.9
— trapping hazards on chuck jaws of engraving machines
5.2.9
— printing forms bending devices
5.2.10, 5.2.11, 7.1.1.2
— printing forms punching devices
5.2.12
Sheet-fed printing presses and varnishing machines
— sheet gripping devices, rollers, cylinders, perforating tools, feed openings
5.3.1
— inrunning nips behind interlocking guards during cleaning and make-ready
5.3.2
— damping unit, varnishing unit, inking unit 5.3.4, 5.3.5
— sheet delivery
5.3.8 to 5.3.10, 7.1.2.2
— sheet delivery
5.3.11
— material feeding for board and plate
printing
5.3.12, 7.1.2.4
— sheet stops, suction head on automatic format setting
5.3.13
— pile changing device 5.3.14
— powered movable guards
5.3.16
— upper and lower tool on offset proofing presses 5.3.17
Web-fed rotary printing presses and varnishing machines
— inrunning nips on rollers and cylinders, feed openings
5.4.2, 5.4.3
— inrunning nips behind interlocking guards during cleaning and make-ready
5.4.4
— powered movable guards
5.4.5
— damping unit, varnishing unit, inking unit
5.4.8, 5.4.9
— automatic format setting, area of turner bars 5.4.10, 7.1.3.1
— transport carriages for cylinders
5.4.12, 5.4.13
— folding unit 5.4.14
— material feeding
5.4.15
— material webs 5.4.16
— reel unwinding unit 5.4.17
— forms printing with guards open
5.4.18, 7.1.3.3
— rollers, guide rollers 5.4.19
— digital printing presses 5.4.21
Screen printing presses
— printing unit, printing basis
5.5.2, 7.1.4.5
— feeding table, gripper systems
5.5.3
— doctor blade/screen frame
5.5.4, 5.5.5
— doctor blade/screen frame
5.5.6
—
feeding unit, delivery 5.5.7
— screen frames on cylinder screen
printing presses
5.5.8
— pressure cylinder 5.5.9
Auxiliary devices for printing and varnishing machines 5.6
Powder spraying devices Auxiliary devices on inking and damping units 5.6.4
— refrigerating devices 5.6.5.3
Plate clamping devicesPile turners
5.6.6
— load lifting device
5.6.8.1
— hydraulic, pneumatic lifting device 5.6.8.2
Measuring and control devices
5.6.8
Slipping, tripping, falling
Sheet-fed printing presses and varnishing machines
4.10 !1" — accessible floor plates with low slip resistance
5.3.21
Ejection of parts
Pre-press machinery
!1" — safety screen on exposing equipment
5.2.3
Thermal hazards Burns due to possible contact
Continuous flow drying devices
—
surface temperature
5.6.3.6 4.4 3 SIST EN 1010-2:2006+A1:2010
4.3 2 — electrical equipment 5.2.1
Hazards generated by radiation UV radiation, laser
Pre-press machinery
4.7 6
— UV exposing equipment 5.2.4
— laser exposing equipment 5.2.5
Sheet-fed printing presses and varnishing machines
— laser exposing equipment
5.3.18
Web-fed rotary printing presses and varnishing machines
— laser exposing equipment 5.3.15, 5.4.22
Continuous flow drying devices
— UV radiation 5.6.3.7
Hazards from substances and material used for processing, machine operation or which are emitted during the process Hazards resulting from contact with or inhalation of harmful fluids, gases, fumes, dusts Pre-press machinery
4.8 !7" — charging and discharging of liquid substances 5.2.6
— areas with solvents, solvent vapours, dust 5.2.7, 7.1.1.1
Sheet-fed printing presses and varnishing machines
— powdered inks 5.3.19
— ink flyl 5.6.3.9, 7.1.6.3
Web-fed rotary printing presses and varnishing machines
— paper dust 5.4.20
Cylinder and roller washing devices
— washing device 5.6.2.2, 7.1.5.1
— replenishment openings on containers of washing agents 5.6.2.3
— washing devices 5.6.2.4
Continuous flow drying devices
— UV dryers 5.6.3.8
Auxiliary devices on inking and damping units
— alcohol dosing equipment 5.6.5.1, 5.6.5.2, 7.1.7.2
Washing equipment for printing forms, rollers and doctor blades
5.67.1
Hazards from ignition and explosion
Web-fed rotary printing presses and varnishing machines
4.8 !7.3"
— exhaust fans for paper dust removal 5.4.20
Screen printing processes 5.5.1, 7.1.4.1
Cylinder and roller washing devices
— washing device 5.6.2.1, 7.1.5.1
Continuous flow drying devices
— continuous flow drying devices in connection with washing devices
5.6.3.1, 5.6.3.2, 5.6.3.4, 7.1.6.1
— integrated continuous flow drying devices 5.6.3.3
— substrates 5.6.3.5
Auxiliary devices on inking and damping units
— alcohol dosing devices 5.6.5.2, 7.1.7.1
Washing equipment for printing forms, rollers and doctor blades
5.6.7.2, 5.6.7.3
Hazards generated by neglect of ergonomic principles in machine design unhealthy body postures Sheet-fed printing presses and varnishing machines
4.9 8 — hold-to-run control 5.3.6
— stairs between units 5.3.7
— installation and removal of heavy machine parts 5.3.15, 7.1.2.1
— catwalks, passageways, stairs, working platforms 5.3.20, 5.3.22
— accessible floor plates 5.3.21
Web-fed rotary printing presses and varnishing machines
— hold-to-run control
5.4.6
— installation and removal of heavy machine parts 5.4.11
— working platforms, catwalks,
passageways, stairs
5.4.22 to 5.4.26
— movable platforms
5.4.27
Faults or failures in safety circuits
Pre-press machinery Sheet-fed printing presses and varnishing machines 5.2.2, 5.3.3, 5.3.9.1.2, 5.3.9.1.3, 5.4.7
Web-fed rotary printing presses and varnishing machines
5.5.10
Screen oprinting presses Auxiliary devices on inking and damping units
— alcohol dosing equipment 5.6.5.1
5 Safety requirements and/or measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100:2003 for hazards relevant but not significant, which are not dealt with by this document (e.g. sharp edges of machine frame). The common requirements of Part 1 shall also be satisfied. 5.2 Pre-press machinery 5.2.1 The electrical equipment of pre-press machinery shall satisfy the requirements of 5.2.5 of
!EN 1010-1:2004+A1". As a deviation from this requirement, for machinery which
is used exclusively for the production of master copies, film and printing form exposure may fall within the scope of !EN 60950-1:2006" and it is ensured that they are not
used in areas where printing on paper or paper converting takes place, it is permitted to design the electrical equipment so that electrical hazards (such as burns or shocks) are prevented in accordance with !EN 60950-1:2006" and electrical equipment has degree of protection IP 23 according to EN 60529:1991. As a deviation from 5.2.5.2 of !EN 1010-1:2004+A1", it is permitted to equip pre-press machinery with supply disconnecting devices according to 5.3.2 d) or e) of !EN 60204-1:2006". 5.2.2 !Parts of the electric/electronic control system of pre-press machinery shall comply with 5.2.6.3 of EN 1010-1:2004+A1. Parts of the electric/electronic control system of machines and equipment for the preparation of printing forms may be designed in accordance with PLr c of EN ISO 13849-1:2008 or SIL 1 of EN 62061:2005 as a deviation SIST EN 1010-2:2006+A1:2010
!EN 1010-1:2004+A1" shall be complied with. 5.2.5 On laser equipment, the limit values for laser radiation according to 5.2.16.1 of
!EN 1010-1:2004+A1" shall be complied with. 5.2.6 Appropriate facilities shall be provided to ensure safe charging and discharging of developing and fixing liquid and arabic gum liquids. Appropriate facilities are, for example, suction pumps, filler sockets or funnels, valves for draining liquids, removable tanks with lips. 5.2.7 Pre-press machinery where hazards are to be expected shall be provided with appropriate facilities (for example, extraction devices) preventing hazards from contact with or inhaling hazardous substances such as solvents, solvent mist and dust. Any personal protection measures required shall be described in the instruction handbook. For reference in the instruction handbook, see 7.1.1.1. 5.2.8 On pre-press machinery, inrunning nips on rollers and cylinders shall be safeguarded in accordance with 5.2.1.1 of !EN 1010-1:2004+A1". However, safeguarding is also considered adequate if the rollers are held in position only by their own force of 50 N maximum. 5.2.9 On engraving machines for gravure cylinders, the inrunning nip between gravure cylinder and engraving tool may be safeguarded by: enclosing the gravure cylinder by an interlocking guard; providing a fixed guard with a distance of 6 mm maximum between gravure cylinder and guard. The trapping hazard caused by the rotation of the gravure cylinder shall be safeguarded. This may be done, for example, by: enclosing the gravure cylinder by an interlocking guard; using a cylinder with a smooth surface including cylinder fixtures and drive elements; enclosing individual trapping points by fixed or interlocking guards. NOTE Trapping hazards can be caused by the chuck jaws, for example. 5.2.10 Risk of skin and eye injuries are created by copper swarf adhering to the hands. This residual risk shall be described in the instruction handbook. For reference in the instruction handbook, see 7.1.1.2. 5.2.11 On printing form bending machines, the movement of the bending unit shall be safeguarded. This may be done by providing: SIST EN 1010-2:2006+A1:2010
guards in accordance with 5.2.1.1a) of !EN 1010-1:2004+A1" or two-hand control in accordance with 5.2.8.1, 5.2.8.2 and !5.2.8.4" of !EN 1010-1:2004+A1". !The control system of the machine shall comply with 5.2.6.3 of EN 1010-1:2004+A1." On printing form bending machines, safety check valves shall be provided directly on the lifting cylinders of the bending device if breakage of hoses or loss of pressure of the respective source of energy can create crushing hazards with a crushing force of at least 500 N.
5.2.12 On printing form punching devices, the movement of the punching tool shall be safeguarded. This may be done by: designing the opening width of fixed punching tools in accordance with !EN ISO 13857:2008" ("Safe tools") and protecting the drive elements of the punching tools by guards in accordance with 5.2.1.1.a) of
!EN 1010-1:2004+A1". 5.3 Sheet-fed printing presses and varnishing machines (except screen printing presses) 5.3.1 This clause applies to sheet-fed printing presses following the principle of offset, digital, gravure, flexo or letter press printing. The basic layout is illustrated in Figure 1. For screen printing presses, see 5.5.
Key 1 Feeder 2 Printing units 3 Varnishing unit (optional) 4 Delivery Figure 1 — Basic layout of a sheet-fed printing press following the principle of offset,
gravure, flexo or letter press printing Inrunning nips on rollers, cylinders, numbering and perforating tools as well as drawing-in, crushing and shearing points on sheet gripping devices, sheet transport systems, exposing devices, measurement and control devices shall be safeguarded in accordance with 5.2.1.1 a) of !EN 1010-1:2004+A1". As a deviation, inrunning nips on smooth cylinders and rollers may be guarded in accordance with 5.2.1.1 b) of !EN 1010-1:2004+A1". NOTE For the definition of "smooth" cylinders/rollers, see 3.13 of !EN 1010-1:2004+A1". Interlocking with guard locking is required where the action of opening the guard when moving from its safeguarding position up to the position reached when the position detector is actuated (stopping the machine) is not in compliance with Table 2. SIST EN 1010-2:2006+A1:2010
sr < 80 mm
e < 30 mm
80 mm ≤ sr < 500 mm
e < 40 mm 500 mm ≤ sr < 850 mm
e < 80 mm
sr > 850 mm
e < 160 mm
Interlocking with guard locking is also required where the hazardous movement cannot be stopped within at least 10 s after actuation of the position detector. 5.3.2 !Where inrunning nips on cylinders in the vicinity of points on the machine that are directly accessible after the interlocking guards have been opened and where frequent interventions need to be carried out which cannot be done with the machine at standstill (such as cleaning and setting-up or changing of printing plates), trip devices in accordance with 5.2.10.1 of EN 1010-1:2004+A1 shall be used. For such trip devices, the requirements of PLr d of EN ISO 13849-1:2008 or SIL 2 of EN 62061:2005 shall be satisfied and the interlocking system shall be designed such that the requirements for stopping paths specified in 5.2.10.2 of EN 1010-1:2004+A1 are satisfied. Trip devices shall be designed such that cylinder gaps cannot be accessed without operating the trip device to stop cylinder movement before the inrunning nip is reached, if necessary using cylinder covers to control access around the trip device." Use of trip devices is, for example, not possible on small-size offset presses where trip devices would impede access to the cylinder for plate changing, for example. As a deviation, inrunning nips may be guarded according to 5.2.1.1.b) of !EN 1010-1:2004+A1" on smooth cylin
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SIST EN 1010-2:2006+A1:2010は、印刷および紙加工機械の設計と構築に関する安全要件を定めた重要な標準であり、その範囲は非常に広範です。この文書は、プレプレス機械、印刷およびコーティング機械、補助装置を含むさまざまな機器に適用され、特に印刷の過程における安全性を強化するために設計されています。 この標準の強みは、印刷及びコーティング機械に関連するすべての重要な危険を特定し、それらの危険に対する具体的な要件を提供する点にあります。特に、プレプレス機械に関連する機器や、印刷プロセスを支援する補助装置に対する詳細な安全要件は、業界における安全性の向上に寄与しています。これにより、製造者が機械を意図通りに使用する際のリスクを軽減し、作業者の安全を確保する効果があります。 また、この文書は、EN 1010-1:2004+A1と一緒に使用することが求められており、両者が併せて印刷及びコーティング機械、プレプレス機械、補助装置に関する包括的な安全基準を提供します。これにより、ユーザーはより安全な作業環境を確保するための指針を持ち続けることができます。 ただし、この標準は、機械が発する騒音によるリスクに関しては言及しておらず、その点については別途EN 1010-1にて扱われています。したがって、利用者は、安全性の検討にあたってそれぞれの標準を組み合わせて考慮する必要があります。 全体として、SIST EN 1010-2:2006+A1:2010は、印刷及びコーティング機械の設計と運用における安全性を向上させるための基盤を提供しており、現代の印刷業界において不可欠なガイドラインと言えるでしょう。この標準の適用により、製造者と作業者の双方が、より安全で効率的な作業を行うための重要な支援を受けることができます。
La norme SIST EN 1010-2:2006+A1:2010 traite des exigences de sécurité pour la conception et la construction des machines d'impression et de transformation du papier, en se concentrant spécifiquement sur les machines d'impression et de vernissage, ainsi que sur les équipements utilisés en pré-impression. Son champ d'application est donc vaste, englobant les équipements de pré-impression, les machines d'impression, et les appareils auxiliaires, ce qui en fait un document essentiel pour l'industrie. Les forces de cette norme résident dans sa capacité à identifier tous les dangers significatifs associés aux machines d'impression et de vernissage, y compris les appareils de pré-impression et auxiliaires. En combinant les exigences d'EN 1010-2 avec celles d'EN 1010-1, elle assure une couverture complète des risques en définissant des exigences claires et spécifiques pour chaque type de machine, permettant ainsi aux fabricants de respecter des critères de sécurité rigoureux. Cette norme est particulièrement pertinente dans le contexte actuel, où les normes de sécurité deviennent de plus en plus cruciales dans le processus de fabrication. En mettant l'accent sur les machines et équipements variés, allant des presses numériques aux dispositifs de lavage de cylindre, SIST EN 1010-2:2006+A1:2010 répond aux préoccupations croissantes sur la sécurité des travailleurs. Il est à noter que la norme précise également qu'elle ne couvre pas les risques liés au bruit, ceux-ci étant traités dans la norme complémentaire EN 1010-1. Enfin, en raison de sa spécificité, il est important de souligner que cette norme ne s'applique pas aux machines fabriquées avant sa publication, garantissant ainsi que toutes les machines produites respectent les dernières exigences en matière de sécurité. Cela fait de SIST EN 1010-2:2006+A1:2010 un document essentiel pour toute entreprise souhaitant garantir la sécurité et la conformité de ses équipements d'impression et de vernissage.
The standard EN 1010-2:2006+A1:2010 offers a comprehensive framework addressing the safety requirements for the design and construction of printing and varnishing machines, specifically within the realms of pre-press machinery and auxiliary devices. Its scope is exceptionally well-defined, covering a wide range of machinery that includes exposure equipment, film development tools, cutting machines, and both proofing and digital printing presses. This extensive coverage ensures that manufacturers and operators are equipped with the necessary guidelines for ensuring safety throughout various stages of the printing process. One of the primary strengths of this standard lies in its thorough identification of significant hazards associated with printing and varnishing machines. By mandating the use of this document in conjunction with EN 1010-1:2004+A1, it establishes a consolidated approach to safety, highlighting the interplay between different types of machinery and ensuring that all potential risks are taken into account. Furthermore, the clause specifying that the specific requirements in EN 1010-2 take precedence enhances the clarity and usability of the guidelines, enabling better compliance and implementation. Additionally, the exclusion of certain risks, such as noise generated by the machines, is clearly stipulated, allowing professionals in the field to focus solely on the safety measures pertinent to the design and operation of printing equipment. This targeted approach ensures that resources can be concentrated on the most relevant safety concerns without compromising the overall effectiveness of machine operation. The standard’s relevance is magnified within industries that rely heavily on precision and safety, such as publishing and packaging. By addressing both the machines directly involved in the printing process and the auxiliary devices that support this functionality, the standard provides a holistic view of operational safety. Overall, EN 1010-2:2006+A1:2010 serves as a crucial document for professionals within the printing industry, promoting not just compliance with safety regulations but also fostering a culture of safety-first practices in the design and operation of their machinery. Its structured approach and clear delineations of responsibility ensure that all parties engaged in printing and varnishing processes can operate within a safe framework, ultimately contributing to the overall efficiency and reliability of print production.
Die Norm EN 1010-2:2006+A1:2010 behandelt die Sicherheit von Maschinen und legt spezifische Sicherheitsanforderungen für die Konstruktion und den Betrieb von Druck- und Papierverarbeitungsmaschinen fest. Der Anwendungsbereich dieser Norm ist umfassend und umfasst sowohl die Vorstufenmaschinen, die für die Herstellung von Druckformen und -vorlagen erforderlich sind, als auch die Druck- und Lackiermaschinen selbst. Ein hervorstechendes Merkmal der EN 1010-2 ist der detaillierte Fokus auf spezifische Maschinen und deren Zubehör. Dies inkludiert unter anderem die verschiedenen Maschinen zur Verarbeitung von Druckformen, wie Waschmaschinen, Schneidemaschinen und Maschinen zur Herstellung von Tiefdruckformen. Auch die Ausrüstung für den Druckbetrieb, wie Bogenoffset-Pressen und digitale Druckmaschinen, fällt unter diese Norm. Ihrer Relevanz nach behandelt die Norm auch Hilfsgeräte, die essenziell für einen reibungslosen Produktionsprozess sind, wie etwa automatische Plattenklemmen und Trocknungsgeräte. Die Stärke der Norm liegt in ihrer Fähigkeit, signifikante Gefahren zu identifizieren, die insbesondere beim Einsatz von Druck- und Lackiermaschinen hervorgerufen werden können. Durch die Kombination von Anforderungen in EN 1010-1 und dieser spezifischen Norm wird ein umfassendes Sicherheitskonzept geschaffen, das alle relevanten Risiken abdeckt. Dies stärkt nicht nur die Maschinen- und Betriebssicherheit, sondern unterstützt auch die Hersteller beim Einhalten gesetzlicher Vorgaben. Die Norm erweist sich zudem als besonders relevant, da sie für Maschinen gilt, die für die Druck- und Verarbeitungsindustrie entscheidend sind. Sie bietet eine klare Richtlinie für die sicherheitstechnische Gestaltung und Konstruktion, wodurch sowohl Hersteller als auch Betreiber profitieren. Dies trägt maßgeblich zur Minimierung von Unfällen und gesundheitlichen Risiken am Arbeitsplatz bei. Zu beachten ist allerdings, dass die Norm keine Risiken behandelt, die durch Lärm verursacht werden, da diese in der EN 1010-1 behandelt werden. Ebenso ist sie nicht auf Hochdruckreinigungsgeräte und Siebdruckmaschinen für Textilsubstrate anwendbar, was den spezifischen Fokus dieser Norm unterstreicht. Letztlich zielt die Norm darauf ab, eine sichere Arbeitsumgebung in der Druckindustrie zu fördern und die Einhaltung von Sicherheitsstandards zu garantieren.
SIST EN 1010-2:2006+A1:2010 표준은 인쇄 및 제지 가공 기계의 설계와 건설에 대한 안전 요구 사항을 규정하고 있으며, 인쇄 및 도장 기계에 관련된 기본적인 요구 사항을 명확히 하고 있습니다. 이 문서의 범위는 프리프레스 기계, 인쇄 및 도장 기계, 보조 장치 등 다양한 기계와 장치에 적용됩니다. 특히, 프리프레스 기계 범주에는 필름 및 인쇄 형태 제작을 위한 장비가 포함되어 있어 인쇄업계에서의 안전성을 확보하는 데 중요한 역할을 합니다. 이 표준의 강점 중 하나는 인쇄 및 도장 기계가 사용되는 환경에서 발생할 수 있는 모든 주요 위험 요소를 식별할 수 있도록 돕는다는 점입니다. SIST EN 1010-2는 명확하게 각 기계类别에 대해 특별한 안전 요구 사항을 지정하며, 이는 제조업체가 예상한 조건 하에서 기계를 사용할 때 적용됩니다. 이 표준은 또한 안전성을 강화하기 위해 EN 1010-1:2004+A1와 함께 사용되어야 하며, 전반적인 안전 기준의 일관성을 유지하는 데 기여합니다. SIST EN 1010-2가 주목할 만한 점은 고압 세척 기기나 텍스타일 기판을 위한 스크린 프레싱 기계에 대해서는 적용되지 않으며, 이는 해당 분야에 따라 기술적인 요구 사항을 명확히 나누어 준다는 것입니다. 또, 소음과 관련된 위험 요소는 다른 표준에서 다루고 있어, 인쇄 및 도장 기계의 안전 요구 사항이 명확하게 구분되어 있습니다. 결론적으로, SIST EN 1010-2:2006+A1:2010 표준은 기계 안전 관련성을 높이는 데 기여하며, 인쇄 및 제지업계의 모든 관련 요구 사항을 충족시키는 유용한 기준으로 자리잡고 있습니다.
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