EN 12192-1:2002

Products and systems for the protection and repair of concrete structures - Granulometry analysis - Part 1: Test method for dry components of premixed mortar

This part of the European Standard specifies a method for measuring the particle size distribution of the dry components of repair mortar mixes, being part of a repair product or system, as defined in prEN 1504-3, with a maximum particle size of 8 mm or 10 mm.
Part 1 does not cover particle size distribution of separate aggregates, which should be determined in accordance with the test method described in EN 933 series.
NOTE   Part 2 of this Standard gives a method for granulometric analysis of fillers for polymer bonding agents.

Produkte und Systeme für den Schutz und die Instandsetzung von Betontragwerken - Korngrößenverteilung - Teil 1: Prüfverfahren für Trockenkomponenten von Fertigmörtel

Dieser Teil der Europäischen Norm legt ein Verfahren zur Messung der Korngrößenverteilung von Trockenkomponenten von Mörtelmischungen für die Instandsetzung fest, die Teil eines Produktes oder Systems für die Instandsetzung nach prEN 1504-3 )  mit einem Größtkorn von 8 mm bis 10 mm sind.
Teil 1 befasst sich nicht mit der Korngrößenverteilung von getrennten Zuschlägen, die nach dem in der Reihe EN 933 beschriebenen Prüfverfahren bestimmt werden sollte.
ANMERKUNG   Teil 2 dieser Norm enthält ein Verfahren zur granulometrischen Analyse von Füllstoffen für polymergebundene Stoffe.

Produits et systèmes de protection et de réparation des structures en béton - Méthode d'essai - Analyse granulométrique - Partie 1: Méthode applicable aux composants secs des mortiers prêts à l'emploi

La présente Norme Européenne spécifie une méthode de détermination de la répartition granulométrique des composants secs des mortiers de réparation, entrant dans la composition d'un produit ou d'un système de réparation, tel que défini dans le prEN 1504 3, dont la classe granulaire maximale est comprise entre 8 mm et 10 mm.
La partie 1 ne traite pas de la répartition granulométrique des granulats proprement dits, qu'il convient de déterminer conformément à la méthode d'essai décrite dans la série EN 933.
NOTE   La présente norme présente une méthode d'analyse granulométrique des fillers entrant dans la composition des colles polymères.

Proizvodi in sistemi za zaščito in popravilo betonskih konstrukcij - Analiza zrnavosti - 1. del: Preskusna metoda za suhe sestavine tovarniško izdelanih malt

General Information

• Status: Published
• Publication Date: 21-May-2002
• Withdrawal Date: 30-Dec-2002
• ICS: 91.080.40 - Concrete structures
• ICS: 91.100.10 - Cement. Gypsum. Lime. Mortar
• Technical Committee: CEN/TC 104 - Concrete ( performance, production, placing and compliance criteria )
• Drafting Committee: CEN/TC 104/SC 8/WG 2 - Repair
• Current Stage: 9093 - Decision to confirm - Review Enquiry
• Start Date: 18-Jun-2021
• Completion Date: 14-Apr-2025
• Directive: 305/2011 - Regulation (eu) No 305/2011 of the European Parliament and of the Council of 9 march 2011 laying down harmonised conditions for the marketing of construction products and repealing council directive 89/106/eec
• Directive: 89/106/EEC - Construction products
• Ref Project: SIST EN 12192-1:2002 - Products and systems for the protection and repair of concrete structures - Granulometry analysis - Part 1: Test method for dry components of premixed mortar

Relations

• Child: EN 12192-2:1999 - Products and systems for the protection and repair of concrete structures - Granulometry analysis - Part 2: Test method for fillers for polymer bonding agents
• Effective Date: 22-Dec-2008

Overview

EN 12192-1:2002 is a European Standard established by CEN focusing on granulometry analysis for the dry components of premixed mortar used in concrete repair systems. Specifically, it outlines a test method for determining the particle size distribution of dry components in repair mortar mixes with maximum particle sizes of 8 mm or 10 mm. This method is critical for ensuring consistent quality and performance in products designed for the protection and repair of concrete structures.

Unlike separate aggregates whose particle size distribution is measured according to the EN 933 series, EN 12192-1:2002 targets the premixed dry components of mortar repair products as defined under prEN 1504-3. It complements related methods, such as EN 12192-2, which covers fillers for polymer bonding agents.

Key Topics

• Scope: Method for measurement of particle size distribution of dry mortar components in concrete repair systems with particles up to 10 mm.
• Test principle: Nested test sieves agitate the sample, separating particles by size; each fraction’s mass is quantified to determine size distribution.
• Sample preparation: Samples are oven-dried under controlled temperatures (105 ± 5 °C or 60 ± 5 °C when additives require) until consistent weight is achieved.
• Sieving procedure: Mechanical or manual sieving continues until less than 1% of retained material passes through each sieve during one minute of sieving.
• Equipment: Utilizes calibrated test sieves conforming to ISO 3310-1, ventilation-controlled ovens, balances with 0.1 g accuracy, and specialized pans.
• Reporting: Results expressed as percentage retained and passing per sieve, with detailed test reports including sampling, method deviations, equipment, and fibre content if applicable.
• Complementary standards: References EN 1504-1 for terminology, EN 933 for separate aggregate tests, and EN 1015-2 for sampling mortars.

Applications

• Ensuring quality control in manufacturing of repair mortars for concrete structures.
• Assisting laboratories and manufacturers in performing consistent granulometric analysis of repair mortar components.
• Supporting compliance with European regulations for repair products and systems under EN 1504 series.
• Facilitating material optimization, guaranteeing the suitability of mortar mixes for specific structural or non-structural repair needs.
• Providing reliable data for product development, enabling manufacturers to adjust formulations for desired particle size distribution and performance.

Related Standards

• EN 1504-3: Defines repair product and system requirements, including structural and non-structural repair of concrete.
• EN 933 series: Describes methods for determining particle size distribution of aggregates using standardized sieving.
• EN 1015-2: Details procedures for bulk sampling and preparation of mortar test specimens.
• EN 12192-2: Focuses on granulometric analysis of fillers used in polymer bonding agents for repair mortars.
• ISO 3310-1: Specifies technical requirements for test sieves used in granulometry testing.

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By adhering to EN 12192-1:2002, professionals in construction materials and concrete repair can ensure that premixed mortars meet stringent particle size criteria, thereby optimizing repair quality and enhancing durability of concrete structures. This standard plays a vital role in the standardization and evaluation of repair mortars across Europe, ensuring consistency, reliability, and performance in concrete infrastructure maintenance.

Standards Content (Sample)

SLOVENSKI STANDARD
01-november-2002
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Products and systems for the protection and repair of concrete structures - Granulometry
analysis - Part 1: Test method for dry components of premixed mortar
Produkte und Systeme für den Schutz und die Instandsetzung von Betontragwerken -
Korngrößenverteilung - Teil 1: Prüfverfahren für Trockenkomponenten von Fertigmörtel
Produits et systemes de protection et de réparation des structures en béton - Méthode
d'essai - Analyse granulométrique - Partie 1: Méthode applicable aux composants secs
des mortiers prets a l'emploi
Ta slovenski standard je istoveten z: EN 12192-1:2002
ICS:
91.080.40 Betonske konstrukcije Concrete structures
91.100.10 Cement. Mavec. Apno. Malta Cement. Gypsum. Lime.
Mortar
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 12192-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
May 2002
ICS 91.080.40; 91.100.10
English version
Products and systems for the protection and repair of concrete
structures - Granulometry analysis - Part 1: Test method for dry
components of premixed mortar
Produits et systèmes de protection et de réparation des Produkte und Systeme für den Schutz und die
structures en béton - Analyse granulométrique - Partie 1: Instandsetzung von Betontragwerken - Prüfverfahren -
Méthode d'essai applicable aux composants secs des Korngrößenverteilung - Teil 1: Verfahren für
mortiers prêts à l'emploi Trockenkomponenten von Fertigmörtel
This European Standard was approved by CEN on 4 January 2002.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36  B-1050 Brussels
© 2002 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12192-1:2002 E
worldwide for CEN national Members.

Contents
page
Foreword.3
1 Scope .4
2 Normative references .4
3 Terms and definitions.4
4 Principle.4
5 Apparatus .5
6 Sampling and preparation.5
7 Procedure .6
7.1 General.6
7.2 Sieving .6
7.3 Weighing.6
8 Expression of results .7
9 Test Report .7
Bibliography .8
Foreword
This document EN 12192-1:2002 has been prepared by Technical Committee CEN/TC 104 "Concrete and related
products", the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical text or
by endorsement, at the latest by November 2002, and conflicting national standards shall be withdrawn at the latest
by December 2002.
It has been prepared by sub-committee 8 "Products and systems for the protection and repair of concrete
structures", the secretariat of which is held by AFNOR.
This European Standard describes a method for determining the particle size distribution of repair mortars,
containing various water-dispersible components. It has been adapted from EN 1015-1 "Method of Test for mortar
for masonry - Part 1: Determination of particle size distribution” which is unsuitable for measurement of particle size
for proprietary repair products and systems because they contain a variety of special additives, fibres and fillers.
It is one of a series of inter-related parts dealing with granulometry size grading of products and systems for the
protection and repair of concrete structures.
The other part of this standard is:
EN 12192-2, Products and systems of the protection and repair of concrete structures – Granulometry analysis–
Part 2: Test method for fillers for polymer bonding agents.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard : Austria, Belgium, Czech Republic, Denmark, Finland,
France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain,
Sweden, Switzerland and the United Kingdom.
1 Scope
This European Standard specifies a method for measuring the particle size distribution of the dry components of
repair mortar mixes, being part of a repair product or system, as defined in prEN 1504-3, with a maximum particle
size of 8 mm or 10 mm.
Part 1 does not cover particle size distribution of separate aggregates, which should be determined in accordance
with the test method described in EN 933 series.
NOTE This standard gives a method for granulometric analysis of fillers for polymer bonding agents.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications. These
normat
...