Machine tools safety - Presses - Part 3: Safety requirements for hydraulic presses (ISO 16092-3:2017)

ISO 16092-3:2017, in addition to ISO 16092‑1, specifies the technical safety requirements and measures to be adopted by persons undertaking the design, manufacture and supply of hydraulic presses which are intended to work cold metal or material partly made up of cold metal.
The presses covered by this document range in size from small high-speed machines with a single operator producing small workpieces to large relatively slow-speed machines with several operators and large complex workpieces.
ISO 16092-3:2017 deals with all significant hazards relevant for hydraulic presses when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). All the phases of the lifetime of the machinery as described in ISO 12100:2010, 5.4 have been taken into consideration.

Werkzeugmaschinen Sicherheit - Pressen - Teil 3: Sicherheitsanforderungen für hydraulische Pressen (ISO 16092-3:2017)

Dieses Dokument legt, zusätzlich zu ISO 16092-1, die technischen Sicherheitsanforderungen und -maßnahmen fest, die von Personen zu beachten sind, die mit der Konstruktion, der Herstellung und der Lieferung von hydraulischen Pressen betraut sind. Diese hydraulischen Pressen sind zur Verarbeitung von kaltem Metall oder von Werkstoffen, die teilweise aus kaltem Metall bestehen, bestimmt.
Die durch dieses Dokument abgedeckten Pressen variieren im Größenbereich von kleinen Hochgeschwindigkeitsmaschinen mit einem einzelnen Bediener, welche kleine Werkstücke produzieren bis hin zu großen Maschinen mit relativ langsamer Geschwindigkeit mit mehreren Bedienern und großen komplexen Werkstücken.
Dieses Dokument befasst sich mit allen für hydraulische Pressen signifikanten Gefährdungen bei bestimmungsgemäßer Verwendung und unter den Bedingungen von missbräuchlicher Verwendung, welche vom Hersteller vernünftigerweise vorhersehbar sind (siehe Abschnitt 4). Alle Phasen der Lebensdauer der Maschine, wie in ISO 12100:2010, 5.4 beschrieben, haben Berücksichtigung gefunden.

Sécurité des machines-outils - Presses - Partie 3: Exigences de sécurité pour les presses hydrauliques (ISO 16092-3:2017)

ISO 16092-3:2017, appliqué avec l'ISO 16092‑1, spécifie les exigences techniques de sécurité et les dispositions que doivent respecter les personnes chargées de la conception, de la construction et de la fourniture des presses qui sont conçues pour le travail à froid des métaux ou des matériaux partiellement constitués de métal froid.
Les presses couvertes par le présent document vont des petites machines à grande vitesse avec un seul opérateur produisant de petites pièces aux grandes machines à vitesse relativement lente avec plusieurs opérateurs et produisant de grandes pièces complexes.
ISO 16092-3:2017 traite de tous les phénomènes dangereux significatifs applicables aux presses hydrauliques en utilisation normale et quand elles font l'objet d'un mauvais usage raisonnablement prévisible par le fabricant (voir Article 4). Toutes les phases de la vie de la machine, telles que décrites dans l'ISO 12100:2010, 5.4ont été prises en compte.

Varnost obdelovalnih strojev - Stiskalnice - 3. del: Varnostne zahteve za hidravlične stiskalnice (ISO 16092-3:2017)

Ta standard določa tehnične varnostne zahteve in zaščitne ukrepe, ki jih morajo upoštevati osebe, ki se ukvarjajo s projektiranjem (kot je opredeljeno v standardu EN 12100), proizvodnjo in dobavljanjem hidravličnih stiskalnic, namenjenih za obdelavo hladnih kovin ali materialov, ki so delno izdelani iz hladnih kovin. Ta standard se uporablja v povezavi s standardom ISO 16092-1. Oba dela skupaj obravnavata vsa pomembna tveganja, ki se nanašajo na hidravlične stiskalnice, namenjene obdelavi hladnih kovin ali materialov, ki so delno izdelani iz hladnih kovin, ko se uporabljajo v skladu z namenom in pod pogoji, ki jih je predvidel proizvajalec (glej točko 4).

General Information

Status
Published
Publication Date
27-Feb-2018
Withdrawal Date
30-Aug-2018
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
28-Feb-2018
Due Date
25-Dec-2015
Completion Date
28-Feb-2018

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Standards Content (Sample)


SLOVENSKI STANDARD
01-junij-2018
1DGRPHãþD
SIST EN 693:2001+A2:2011
9DUQRVWREGHORYDOQLKVWURMHY6WLVNDOQLFHGHO9DUQRVWQH]DKWHYH]D
KLGUDYOLþQHVWLVNDOQLFH ,62
Machine tools safety - Presses - Part 3: Sarety requirements for hydraulic presses (ISO
16092-3:2017)
Werkzeugmaschinen Sicherheit - Pressen - Teil 3: Sicherheitsanforderungen für
hydraulische Pressen (ISO 16092-3:2017)
Sécurité des machines-outils - Presses - Partie 3: Exigences de sécurité pour les
presses hydrauliques (ISO 16092-3:2017)
Ta slovenski standard je istoveten z: EN ISO 16092-3:2018
ICS:
13.110 Varnost strojev Safety of machinery
25.120.10 Kovaški stroji. Stiskalnice. Forging equipment. Presses.
Škarje Shears
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 16092-3
EUROPEAN STANDARD
NORME EUROPÉENNE
February 2018
EUROPÄISCHE NORM
ICS 25.120.10 Supersedes EN 693:2001+A2:2011
English Version
Machine tools safety - Presses - Part 3: Safety
requirements for hydraulic presses (ISO 16092-3:2017)
Sécurité des machines-outils - Presses - Partie 3: Werkzeugmaschinen Sicherheit - Pressen - Teil 3:
Exigences de sécurité pour les presses hydrauliques Sicherheitsanforderungen für hydraulische Pressen
(ISO 16092-3:2017) (ISO 16092-3:2017)
This European Standard was approved by CEN on 24 November 2017.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,
Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2018 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 16092-3:2018 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
Annex ZA (informative) Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered . 4

European foreword
This document (EN ISO 16092-3:2018) has been prepared by Technical Committee ISO/TC 39 “Machine
tools” in collaboration with Technical Committee CEN/TC 143 “Machine tools - Safety” the secretariat of
which is held by SNV.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by August 2018, and conflicting national standards shall
be withdrawn at the latest by August 2018.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this
document.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta,
Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland,
Turkey and the United Kingdom.
Endorsement notice
The text of ISO 16092-3:2017 has been approved by CEN as EN ISO 16092-3:2018 without any
modification.
Annex ZA
(informative)
Relationship between this European Standard and the essential
requirements of Directive 2006/42/EC aimed to be covered
This European Standard has been prepared under a Commission’s standardization request
M/396/C(2007) to provide one voluntary means of conforming to essential requirements of EU
Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery.
Once this standard is cited in the Official Journal of the European Union under that Directive,
compliance with the normative clauses of this standard given in Table ZA.1 confers, within the limits of
the scope of this standard, a presumption of conformity with the corresponding essential requirements
of that Directive, and associated EFTA regulations.
Table ZA.1 — Correspondence between this European Standard and Directive 2006/42/EC
Essential Requirements of Clause(s)/sub-clause(s) of this
Remarks/Notes
Directive 2006/42/EC EN
Within the limits of the scope all All normative clauses To confer a presumption of
relevant essential requirements conformity with the relevant
are covered. essential requirements of
Directive 2006/42/EC, this
standard (providing
general/common
requirements for a whole
machine family) has to be
applied together with one of
those standards as specified
in the scope (providing
specific requirements for a
particular category of
machinery within this
family), once this standard is
cited in the Official Journal of
the European Communities
under Directive 2006/42/EC.
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European
standard is maintained in the list published in the Official Journal of the European Union. Users of this
standard should consult frequently the latest list published in the Official Journal of the European
Union.
WARNING 2 — Other Union legislation may be applicable to the products falling within the scope of
this standard.
INTERNATIONAL ISO
STANDARD 16092-3
First edition
2017-12
Machine tools safety — Presses —
Part 3:
Safety requirements for hydraulic
presses
Sécurité des machines-outils — Presses —
Partie 3: Exigences de sécurité pour les presses hydrauliques
Reference number
ISO 16092-3:2017(E)
©
ISO 2017
ISO 16092-3:2017(E)
© ISO 2017, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
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CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2017 – All rights reserved

ISO 16092-3:2017(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 List of significant hazards . 2
5 Safety requirements and/or measures . 2
5.1 General . 2
5.2 Basic design considerations . 2
5.2.1 Hydraulic and pneumatic systems — Common features . 2
5.2.2 Pneumatic systems . 2
5.2.3 Hydraulic systems . 2
5.2.4 Electric systems . 2
5.3 Mechanical hazards in the tools area . 3
5.3.1 Major danger zone . 3
5.3.2 Safeguarding measures . 3
5.3.3 Other safety requirements . 3
5.3.4 Release of trapped persons between the tools . 3
5.3.5 Release of persons trapped inside enclosed areas . 3
5.3.6 Prevention of gravity fall during maintenance or repair . 3
5.3.7 Prevention of unintended gravity fall during production (down-stroking press) . 3
5.4 Control and monitoring system . 4
5.4.1 Control and monitoring functions . 4
5.4.2 Muting . 4
5.4.3 Selection devices . 5
5.4.4 Position sensors. 5
5.4.5 Control devices . 5
5.4.6 Valves . 5
5.4.7 Performance level of safety functions . 5
5.5 Tool-setting, trial strokes, maintenance and lubrication .27
5.5.1 Movement during tool-setting, maintenance and lubrication .27
5.5.2 Movement by inching device .27
5.6 Mechanical hazards — Other .27
5.7 Slips, trips and falls .27
5.8 Protection against other hazards .27
6 Verification of the safety requirements and/or measures .
...

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