Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4: Bookbinding, paper converting and finishing machines

This document applies to
-   bookbinding machines:
-   stitching, riveting, eyeletting and attaching machines;
-   gang stitchers;
-   gathering machines;
-   perfect binders;
-   paper drills;
-   book signature presses;
-   book presses;
-   sheet folding machines;
-   book production lines for the production of books with hard covers;
-   back rounding and pressing machines;
-   backlining and head banding machines;
-   casing-in machines;
-   book cover crease forming machines.
-   paper converting machines:
-   machines for the production of envelopes;
-   machines for the production of sanitary items;
-   inserting machines;
-   counter-stackers;
-   paper embossing machines.
-   paper finishing machines:
-   coaters;
-   laminators.
This document shall be used together with EN 1010-1:2004+A1. Both parts together identify all significant hazards relevant to bookbinding, paper converting and paper finishing machines when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements in EN 1010 4 take precedence over respective requirements in EN 1010-1:2004+A1.
This document does not deal with risks generated by noise emitted from the machines. These issues are covered basically in EN 1010-1:2004+A1. However, for machines like sheet folding machines and machines for the production of envelopes and sanitary items, some specific proposals for noise reduction measures are given.
This document is not applicable to bookbinding, paper converting and finishing machines manufactured before the date of publication of this document by CEN.

Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbinderei-, Papierverarbeitungs- und Papierveredelungsmaschinen

Dieses Dokument gilt für:
-   Buchbindereimaschinen:
-   Heft-, Niet-, Öse- und Ansetzmaschinen;
-   Sammelhefter;
-   Zusammentragmaschinen;
-   Klebebinder;
-   Papierbohrmaschinen;
-   Bündelpressen;
-   Bücherpressen;
-   Bogenfalzmaschinen;
-   Buchfertigungsstraßen;
-   Buchrückenrunde- und Abpressmaschinen;
-   Buchblockhinterklebe- und Kapitalmaschinen;
-   Bucheinhängemaschinen;
-   Falzeinbrennmaschinen.
-   Papierverarbeitungsmaschinen:
-   Briefumschlag-, Versandtaschenmaschinen;
-   Hygieneartikelmaschinen;
-   Einsteckmaschinen;
-   Kreuzleger;
-   Papierprägemaschinen.
-   Papierveredelungsmaschinen:
-   Beschichtungsmaschinen;
-   Kaschiermaschinen.
Dieses Dokument ist gemeinsam mit !EN 1010-1:2004+A1" anzuwenden. Beide Teile zusammen behandeln alle signifikanten Gefährdungen, die auf die Buchbinderei-, Papierverarbeitungs- und Papier-veredelungsmaschinen zutreffen, wenn sie bestimmungsgemäß und entsprechend den vorhersehbaren Bedingungen des Herstellers verwendet werden (siehe Abschnitt 4). Die spezifischen Anforderungen in EN 1010-4 haben Vorrang vor entspre¬chenden Anforderungen in der !EN 1010-1:2004+A1".
Dieses Dokument befasst sich nicht mit Risiken, die durch Lärm entstehen, der von den Maschinen erzeugt wird. Dies ist grundlegend in !EN 1010-1:2004+A1" behandelt. Jedoch gibt es für Falzmaschinen, Briefumschlag- und Versandtaschenmaschinen und Hygieneartikelmaschinen Anforderungen bezüglich Lärmminderung.
Dieses Dokument gilt nicht für Buchbinderei-, Papierverarbeitungs- und Papierveredelungsmaschinen, die hergestellt wurden, bevor CEN dieses Dokument veröffentlichte.

Sécurité des machines - Prescriptions de sécurité pour la conception et la construction de machines d'impression et de transformation du papier - Partie 4 : Machines à relier les livres, machines de transformation et de finition du papier

Le présent document s'applique aux :
- machines à relier les livres :
-   brocheuses à fil métallique, riveteuses, machines à poser les œillets et machines à agrafer ;
-   encarteuses-piqueuses ;
-   assembleuses ;
-   machines à relier par collage ;
-   perceuses/foreuses ;
-   presseurs de cahiers ;
-   presses à livres ;
-   plieuses de feuilles ;
-   lignes de production de livres à couverture rigide ;
-   machines à arrondir les dos et à presser ;
-   machines à coller la mousseline et le tranchefile ;
-   machines à emboîter dans les couvertures ;
-   machines à repincer ;
- machines de transformation du papier :
-   machines à fabriquer les enveloppes et les pochettes ;
-   machines à fabriquer les articles sanitaires ;
-   machines à insérer les encarts ;
-   machines d'empilage ;
-   gaufreuses ;
- machines de finition du papier :
-   machines d'enduction ;
-   machines de contre-collage.
Le présent document doit être appliqué conjointement avec l’EN 1010-1:2004+A1. Ces deux normes traitent tous les phénomènes dangereux significatifs engendrés par les machines d'impression et de transformation du papier lorsqu'elles sont utilisées normalement et dans les conditions prévues par le constructeur (voir article 4). Les spécifications de la partie 4 de l'EN 1010:2001 ont la priorité sur les spécifications de la partie 1.
Le présent document ne traite pas les risques engendrés par le bruit émis par les machines à l'exception des plieuses de feuilles, des machines à fabriquer les enveloppes et les pochettes et des machines à fabriquer les articles sanitaires. Il existe pour ces machines des exigences relatives aux mesures de réduction du bruit. Ceci est traité fondamentalement dans l’EN 1010-1:2004+A1.
Ce document n’est pas applicable aux machines à relier les livres et machines de transformation et de finition du papier qui ont été fabriquées avant la date de publication de ce document par le CEN.

Varnost strojev - Varnostne zahteve za načrtovanje in konstrukcijo tiskarskih strojev in strojev za obdelavo papirja - 4. del: Stroji za vezavo knjig, obdelavo in izdelavo papirja

General Information

Status
Published
Publication Date
13-Oct-2009
Current Stage
9093 - Decision to confirm - Review Enquiry
Due Date
02-Dec-2017
Completion Date
02-Mar-2018

RELATIONS

Buy Standard

Standard
EN 1010-4:2004+A1:2009
English language
70 pages
sale 10% off
Preview
sale 10% off
Preview

e-Library read for
1 day

Standards Content (sample)

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbinderei, Papierverarbeitungs- und PapierveredelungsmaschinenSécurité des machines - Exigences de sécurité pour la conception et la construction de machines d'impressions et de transformation du papier - Partie 4: Machines à relier les livres, machines de transformation et de finition du papierSafety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4: Bookbinding, paper converting and finishing machines85.100Oprema za papirno industrijoEquipment for the paper industry37.100.10Reprodukcijska opremaReproduction equipmentICS:Ta slovenski standard je istoveten z:EN 1010-4:2004+A1:2009SIST EN 1010-4:2004+A1:2009en01-december-2009SIST EN 1010-4:2004+A1:2009SLOVENSKI

STANDARD
SIST EN 1010-4:2004+A1:2009
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1010-4:2004+A1
October 2009 ICS 37.100.10; 85.100 Supersedes En 1010-4:2004English Version

Safety of machinery - Safety requirements for the design and construction of printing and paper converting machines - Part 4: Bookbinding, paper converting and finishing machines

Sécurité des machines - Exigences de sécurité pour la conception et la construction de machines d'impressions et de transformation du papier - Partie 4: Machines à relier les livres, machines de transformation et de finition du papier Sicherheit von Maschinen - Sicherheitsanforderungen an Konstruktion und Bau von Druck- und Papierverarbeitungsmaschinen - Teil 4: Buchbinderei, Papierverarbeitungs- und Papierveredelungsmaschinen This European Standard was approved by CEN on 21 November 2003 and includes Amendment 1 approved by CEN on 15 September 2009.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,

B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1010-4:2004+A1:2009: ESIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 2 Contents Page Foreword ..............................................................................................................................................................4Introduction .........................................................................................................................................................51Scope ......................................................................................................................................................52Normative references ............................................................................................................................63Terms and definitions ...........................................................................................................................74List of significant hazards ................................................................................................................. 105Safety requirements and/or measures ............................................................................................. 175.1General ................................................................................................................................................. 175.2Bookbinding machines ...................................................................................................................... 175.2.1Stitching, riveting, eyeletting and attaching machines (with manual feeding) ............................ 175.2.2Gang stitchers ..................................................................................................................................... 195.2.3Gathering machines ........................................................................................................................... 215.2.4Perfect binders (Figure 11) ................................................................................................................ 235.2.5Paper drills .......................................................................................................................................... 255.2.6Book signature presses ..................................................................................................................... 265.2.7Book presses ...................................................................................................................................... 265.2.8Sheet folding machines (Figure 16) .................................................................................................. 275.2.9Book production lines for the production of hard cover books .................................................... 285.2.10Back rounding and pressing machines............................................................................................ 305.2.11Backlining and head banding machines .......................................................................................... 315.2.12Casing-in machines ............................................................................................................................ 315.2.13Book cover crease forming machines (presses) ............................................................................. 325.3Paper converting machines ............................................................................................................... 335.3.1Machines for the production of envelopes ...................................................................................... 335.3.2Machines for the production of sanitary items ................................................................................ 405.3.3Inserting machines (Figure 28) .......................................................................................................... 455.3.4Counter-stackers ................................................................................................................................ 465.3.5Paper embossing machine ................................................................................................................ 465.4Finishing machines ............................................................................................................................ 485.4.1Coaters ................................................................................................................................................. 485.4.2Laminators ........................................................................................................................................... 526Verification of safety requirements and/or measures ..................................................................... 567Information for use ............................................................................................................................. 667.1Instruction handbook ......................................................................................................................... 667.1.1Stitching, riveting, eyeletting and attaching machines .................................................................. 667.1.2Perfect binders .................................................................................................................................... 667.1.3Machines for the production of envelopes ...................................................................................... 667.1.4Machines for the production of sanitary items ................................................................................ 677.1.5Paper embossing machines .............................................................................................................. 677.1.6Coaters ................................................................................................................................................. 677.1.7Hold-to-run speeds of above 10 m/min under two-hand control ................................................... 677.1.8High contact temperatures ................................................................................................................ 67Annex A (normative)

General requirements ................................................................................................ 68A.1Production lines .................................................................................................................................. 68A.2Start-up warning device ..................................................................................................................... 68A.3Limit values for interlocking guards ................................................................................................. 68SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 3 Annex ZA (informative)

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC"""" ...................................................................................... 69Annex ZB (informative)

!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" .................................................................................. 70SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 4 Foreword This document (EN 1010-4:2004+A1:2009) has been prepared by Technical Committee CEN/TC 198 “Printing and paper machinery - Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2010, and conflicting national standards shall be withdrawn at the latest by April 2010. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1 approved by CEN on 2009-09-15. This document supersedes EN 1010-4:2004. The start and finish of text introduced or altered by amendment is indicated in the text by tags !". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." Annex A of this standard is normative. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.

SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 5 Introduction This document is a type C standard as stated in EN 1070. It defines additional safety requirements and/or deviations from the stipulations in !EN 1010-1:2004+A1". The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this C standard. The EN 1010 series of standards consists of the following parts: Part 1

Common requirements Part 2 Printing and varnishing machines including pre-press machinery Part 3 Cutting machines Part 4 Bookbinding, paper converting and finishing machines Part 5 Machines for the production of corrugated board and machines for the conversion of flat and corrugated board 1 Scope This document applies to  bookbinding machines:  stitching, riveting, eyeletting and attaching machines;  gang stitchers;  gathering machines;  perfect binders;  paper drills;  book signature presses;  book presses;  sheet folding machines;  book production lines for the production of books with hard covers;  back rounding and pressing machines; SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 6  backlining and head banding machines;  casing-in machines;  book cover crease forming machines.  paper converting machines:  machines for the production of envelopes;  machines for the production of sanitary items;  inserting machines;  counter-stackers;  paper embossing machines.  paper finishing machines:  coaters;  laminators. This document shall be used together with !EN 1010-1:2004+A1". Both parts together identify all significant hazards relevant to bookbinding, paper converting and paper finishing machines when they are used as intended and under the conditions foreseen by the manufacturer (see clause 4). The specific requirements in EN 1010-4 take precedence over respective requirements in !EN 1010-1:2004+A1". This document does not deal with risks generated by noise emitted from the machines. These issues are covered basically in !EN 1010-1:2004+A1". However, for machines like sheet folding machines and machines for the production of envelopes and sanitary items, some specific proposals for noise reduction measures are given.

This document is not applicable to bookbinding, paper converting and finishing machines manufactured before the date of publication of this document by CEN. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology. EN 292-2:1991+A1:1995, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles and specifications. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs. EN 349:1993, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body. SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 7

EN 626-1:1994, Safety of machinery — Reduction of risks to health from hazardous substances emitted by machinery — Part 1: Principles and specifications for machinery manufacturers. EN 626-2:1996, Safety of machinery — Reduction of risks to health from hazardous substances emitted by machinery — Part 2: Methodology leading to verification procedures. EN 954-1:1996, Safety of machinery — Safety related parts of control systems. Part 1: General principles for design.

!EN 1010-1:2004+A1, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machines — Part 1: Common requirements." prEN 1010-2:2003, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machines — Part 2: Printing and varnishing machines including pre-press machinery. EN 1010-3:2002, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machines — Part 3: Cutting machines. EN 1050:1996, Safety of machinery — Principles for risk assessment. EN 1070 :1998, Safety of machinery — Terminology. EN 1539:2000, Dryers and ovens in which flammable substances are released — Safety requirements. prEN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment — Accuracy categories 2 and 3.

EN 61000-6-4:2002, Electromagnetic compatibility (EMC) — Generic standards — Part 6-4: Emission standard for industrial environment (IEC 61000-6-4:1997). EN ISO 4871, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996).. 3 Terms and definitions For the purposes of this European Standard, the definitions given in EN 1070:1998 and !EN 1010-1:2004+A1" and the following apply. 3.1 stitching, riveting, eyeletting and attaching machines powered machines using tools for  connecting material by means of metallic items or  positively fixing metallic items to material 3.2 gang stitchers machines for stitching folded sheets of paper where individual folded sheets are removed by feeding grippers and the open sheets are stacked on top of each other on a transport chain for subsequent back stitching (see Figure 1) SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 8

Key A1 to A4 Feeding grippers Figure 1 — Principle of a gang stitcher 3.3 gathering machines machines for gathering folded sheets of paper where individual sheets are removed by feeding grippers and are stacked in the correct order on a transport chain (see Figure 2)

Key A1 to A4 Feeding grippers Figure 2 — Principle of a gathering machine 3.4 perfect binders machines for the automatic production of brochures (soft cover) or book signatures (hard cover) where gathered folded sheets or single sheets are bound to form book or brochure signatures by applying glue on the pre-processed book back and where book or brochure signatures are inserted into covers by gluing the cover on the back and/or sides 3.5 paper drills machines to drill holes into piles of paper 3.6 book signature presses presses used for pressing book signatures: blocks are fed and aligned manually, pressing is power-operated SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 9 3.7 book presses presses used for pressing books after manual binding in order to ensure dimensional stability 3.8 sheet folding machines machines to apply single or multiple folds to single sheets of paper including cutting, perforating and creasing 3.9 book production lines

machines for the automatic production of books where book signatures consisting of gathered folded sheets or single sheets are put together and trimmed and provided with hard or flexible book covers 3.10 back rounding and pressing machines machines for rounding book signature backs and completing the forming process by pressing the back 3.11 Back-lining and head banding machines machines for the automatic production of books with rounded or flat book back where book signatures are glued, gauzed, back-lined and head banded 3.12 casing-in machines machines for the production of books (hard cover) where rounded or flat book signatures are cased into hard or flexible book covers by gluing the end papers on the front and on the back of the book signatures to the inner sides of the book covers 3.13 book cover crease forming machines (presses) machines for the production of books (hard cover) where, following the process of gluing book signatures to book covers, book cover creases are formed under heat and pressure and the books are pressed over the entire surface 3.14 machines for the production of envelopes machines for the production of envelopes and other kinds of paper bags 3.15 machines for the production of sanitary items machines for the production of sanitary items from paper, tissue and non-woven fabric such as, for example, paper handkerchiefs, paper napkins, tampons etc. 3.16 inserting machines machines (for example attached to web-fed rotary printing presses) where printed matter such as leaflets and magazines are inserted at a predetermined position into other printed products, for example newspapers or magazines

SIST EN 1010-4:2004+A1:2009
EN 1010-4:2004+A1:2009 (E) 10
Key A feeder of main product,

B1 to B3 feeder of material to be inserted Figure 3 — Principle of an inserting machine 3.17 counter-stackers machines for cross-wise stacking of piles of leaflets, books, magazines or newspapers 3.18 paper embossing machines machines for forming paper surfaces by using embossing cylinders 3.19 paper finishing machines machines used for applying liquid or solid coating material on substrates made of paper or similar materials such as board and corrugated boards, plastic film, tinfoil, metal sheets and photo paper. Examples of paper finishing machines are coaters and laminators 3.19.1 coaters type of paper finishing machine applying a liquid substance (for example glue, varnish, ink) of a predetermined thickness onto a substrate. For dosing the substance applied, a doctor blade (scraper) or the gap between two rollers (dosing gap) is used 3.19.2 laminators type of paper finishing machine applying a solid material (for example foil, paper) onto a substrate 4 List of significant hazards 4.1 Insofar as they are dealt with in this standard, this clause contains all the significant hazards (noise is dealt with basically in !EN 1010-1:2004+A1"), that have been identified by the risk assessment process as being significant for this type of machinery and require action to eliminate or reduce the risk. When carrying out the risk assessment, the machine designer shall check whether the list of hazards in Table 1 is complete and applicable with respect to the particular machine. 4.2 It is of great importance that the user of this standard, i.e. the designer or manufacturer, takes into account the following basic aspects in accordance with EN 1050:  the intended use of the machine including setting up (making ready), cleaning and maintenance, including foreseeable misuse; SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 11  identification of all hazards existing on the machine. SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 12 Table 1 — Significant hazards, danger zones, safety measures Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1: 1991 !EN 1010-1: 2004+A1" Mechanical hazards crushing shearing cutting or severing entanglement drawing-in

impacts
Machines with guards in open position
Interfaces between individual machines
Stitching, riveting, eyeletting and attaching machines - between tools
Gang stitchers - feeder - stitching section

- drawing-in zone on thickness control - transport chain - starting with guards open - trimmer

Gathering machines - feeder - hand-feeder, transport chain - gathering device (transport device) - starting with guards open

5.1.2
5.1.5, Annex A.1
5.2.1.1 to 5.2.1.3
5.2.2.1 to 5.2.2.3 5.2.2.4 5.2.2.5 5.2.2.7 5.2.2.8, 7.1.7 5.2.2.10
5.2.3.1 to 5.2.3.3 5.2.3.4 5.2.3.5 5.2.3.7 4.2.1 5.2.2.3
5.2.8
5.3.4.8, 5.2.6.1.5
5.3.4.8 5.2.10.2

Perfect binders - book clamps - gluing rollers - cover feeder - delivery unit - starting with guards open - milling head cutters

Paper drills - drill - drill/clamp jaws
5.2.4.1 5.2.4.2 5.2.4.8 5.2.4.9 5.2.4.11, 7.1.2.2 5.2.4.12, 7.1.2.1
5.2.5.1 5.2.5.2
5.3.4.8
Book signature presses - clamping plate/material
Book presses - pressing plates - pressing plates/machine enclosure

Sheet folding machines - drawing-in zones of folding rollers - cutting, creasing, perforating unit - folding knife - starting with guards open

Book production lines - feed opening - preheater, transport device - pressing section - glue section - gauze section - head banding section - book cover magazine - cover bending section - casing-in section - starting with guards open

5.2.6
5.2.7.1, 5.2.7.2 5.2.7.3
5.2.8.1 5.2.8.2 5.2.8.3 5.2.8.4

5.2.9.1 5.2.9.2 5.2.9.3 5.2.9.4 5.2.9.6 5.2.9.7 5.2.9.8 5.2.9.9 5.2.9.10 5.2.9.11, 7.1.7

5.2.10.2
5.2.1.1 b) 5.3.4.8
SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 13 Table1 (continued) Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1: 1991 !EN 1010-1: 2004+A1"

Back rounding and pressing machines - drawing-in zones of belts, transport chains, feed opening - tipping section - preheater -

pre-forming, back rounding, pressing sections

Backlining and head banding machines - feed opening, belt feeding - glue section, glue rollers - gauze section - head banding section - pressing section

Casing-in machines - transport finger - book cover feeder - cover bending section - forming section

5.2.10.1
5.2.10.2 5.2.10.3 5.2.10.5
5.2.11.1 5.2.11.2 5.2.11.4 5.2.11.5 5.2.11.6
5.2.12.1 5.2.12.2 5.2.12.3 5.2.12.4
5.3.4.8
- casing-in, gluing section - pressing section - delivery unit, delivery opening
5.2.12.6 5.2.12.7 5.2.12.8

Book cover crease forming machine - feed and delivery openings - tipping section, transport devices - pressing section - starting with guards open

Machines for the production of envelopes - reel unwinding unit - feeder - printing unit - longitudinal and cross scoring - form cutting section - guide rollers - window cutting section - window material conveying section - scraper gluing unit - separating cutting unit

- bottom flap folding section - transport rolls - staggering wheel
- roller gluing unit

- hot air dryers - separation roller before aligner section - aligner section - seal flap folding section - separating disc delivery - starting with guards locked open

Machines for the production of sanitary items - reel unwinding unit - smoothing and embossing section - longitudinal cutting section

5.2.13.1 5.2.13.2 5.2.13.3 5.2.13.5, 7.1.7

5.3.1.1 5.3.1.2 5.3.1.3.1, 5.3.1.3.2 5.3.1.4.1, 5.3.1.4.2 5.3.1.5 5.3.1.6.1, 5.3.1.6.2 5.3.1.7 5.3.1.8.1to 5.3.1.8.4 5.3.1.9.1, 5.3.1.9.2 5.3.1.10.1 to 5.3.1.10.3 5.3.1.11.1, 5.3.1.11.2 5.3.1.12.1, 5.3.1.12.2 5.3.1.13.1, 5.3.1.13.2, 7.1.3.1 5.3.1.14.1to 5.3.1.14.4, 7.1.3.3 5.3.1.15.1, 5.3.1.15.2 5.3.1.16 5.3.1.17 5.3.1.18 5.3.1.19.1, 5.3.1.19.2 5.3.1.20.1, 7.1.7, 5.3.1.20.2, 7.1.4.1

5.3.2.1.1 to 5.3.2.1.4 5.3.2.2.1, 5.3.2.2.2 5.3.2.3
5.3.5 5.3.4.8 5.2.1.1 5.3.2.1
5.2.1.1 5.2.1.1
5.2.1.1 5.2.1.1 b)
5.2.1.1
5.2.1.1 5.2.1.1
5.2.3.4
5.3.5.1 5.2.1.1 5.3.2 SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 14 Table 1 (continued) Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1: 1991 !EN 1010-1: 2004+A1"

- longitudinal folding section - waste suction devices on cutting devices - counting and transfer section - product checking section - delivery unit - starting with guards open

Inserting machines - feeder - transport device/drive elements - starting with guards open

5.3.2.4 5.3.2.5 5.3.2.6 5.3.2.7 5.3.2.8.1, 7.1.4.2 5.3.2.9.1, 7.1.7, 5.3.2.9.2, 7.1.4.1

5.3.3.1, 5.3.3.2 5.3.3.3 5.3.3.5, 7.1.5
5.2.1.1
5.3.4.8

Counter-stackers - drawing-in zones of belts - waste separator - turntable - delivery units - stored energy (pneumatic system)

Paper embossing machines - danger zones of web threading device - reel unwinding, rewinding units - guide rollers - stretch roller - drawing-in zone of embossing roller/counter roller - movement of counter roller - rotary knives

5.3.4.1 5.3.4.2 5.3.4.3 5.3.4.4 5.3.4.5
5.3.5.2 5.3.5.3 5.3.5.4 5.3.5.5
5.3.5.6 5.3.5.7, 7.1.5 5.3.5.9
5.2.3.5 5.3.5 5.2.1.1
5.2.3.2 a) 2)
Coaters - danger zones of web threading device

- reel unwinding, rewinding units - guide rollers - dosing gap - coating unit - engagement and disengagement

of rollers
5.4.1.2 5.4.1.3 5.4.1.4 5.4.1.5 5.4.1.8 5.4.1.9
5.3.5
- drawing-in zones of belts - continuous flow dryers
- entire machine

Foil laminators - reel unwinding, rewinding units - manual feeding - guide rollers - engagement and disengagement of laminating rollers - drawing-in zones of laminating rollers - cutting unit

Laminators with glue application - danger zones of web threading device - reel unwinding, rewinding units - feeder, delivery unit - drawing-in zones of belts - guide rollers - tear-resistant material web - rotary knife - transport rolls - glue unit - laminating rollers 5.4.1.10 5.4.1.13.2, 5.4.1.13.5, 5.4.1.13.6, 7.1.6.3

5.4.2.1.1 5.4.2.1.2 5.4.2.1.3, 5.4.2.1.4 5.4.2.1.5
5.4.2.1.6 5.4.2.1.8

5.4.2.2.2 5.4.2.2.3 5.4.2.2.4 5.4.2.2.5 5.4.2.2.6 5.4.2.2.7 5.4.2.2.8 5.4.2.2.9 5.4.2.2.10 5.4.2.2.11, 5.4.2.2.12

5.3.5
5.2.1.1
5.2.1.1
5.3.5 5.3.4
5.2.1.1
5.3.2
5.2.3.2 a) 2)
SIST EN 1010-4:2004+A1:2009

EN 1010-4:2004+A1:2009 (E) 15 Table 1 (continued) Significant hazards Danger zone Safety measures: reference to clauses in this standard EN 292-1: 1991 !EN 1010-1: 2004+A1"

- sheeter - pressing belt - package stop, conveyor belt - turning belt
5.4.2.2.13 5.4.2.2.14, 5.4.2.2.15 5.4.2.2.16 5.4.2.2.17
5.2.1.1 a)

Avoiding direct or pending hazardous situations Gang stitchers Gathering machine Perfect binders Sheet folding machines Book production lines Back rounding and pressing machines Backlining and head banding machines Casing-in machines Book cover crease forming machine

...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.