EN 15194:2009
(Main)Cycles - Electrically power assisted cycles - EPAC Bicycles
Cycles - Electrically power assisted cycles - EPAC Bicycles
This European Standard is intended to cover electrically power assisted cycles of a type which have a maximum continuous rated power of 0,25 kW, of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h, or sooner, if the cyclist stops pedalling.
This European Standard specifies safety requirements and test methods for the assessment of the design and assembly of electrically power assisted bicycles and sub-assemblies for systems using battery voltage up to 48 VDC or integrated a battery charger with a 230 V input.
This European Standard specifies requirements and test methods for engine power management systems, electrical circuits including the charging system for the assessment of the design and assembly of electrically power assisted cycles and sub-assemblies for systems having a voltage up to and including 48 VDC or integrated a battery charger with a 230 V input.
Fahrräder - Elektromotorisch unterstützte Räder - EPAC-Fahrräder
Diese Europäische Norm ist für elektromotorisch unterstützte Rädertypen mit einer maximalen Nenndauer-leistung von 0,25 kW vorgesehen, wobei die Leistungsabgabe schrittweise reduziert und schließlich ab-geschaltet wird, sobald das Fahrzeug eine Geschwindigkeit von 25 km/h erreicht oder vorher, wenn der Fahrer den Pedalantrieb einstellt.
Diese Europäische Norm legt sicherheitstechnische Anforderungen und Prüfverfahren zur Bewertung der Konstruktion und des Zusammenbaus von elektromotorisch unterstützten Fahrrädern und deren Baugruppen für Anlagen mit einer Batterie Spannung bis 48 V Gleichstrom oder einem eingebauten Batterieladegerät mit einem Spannungseingang von 230 V fest.
Diese Europäische Norm legt Anforderungen und Prüfverfahren für Motorleistungs Managementsysteme, elektrische Stromkreise einschließlich des Ladesystems, zur Bewertung der Konstruktion und des Zusammen¬baus von elektromotorisch unterstützen Rädern und deren Baugruppen für Systeme mit einer Spannung bis einschließlich 48 V Gleichstrom oder einem eingebauten Batterieladegerät mit einem Spannungseingang von 230 V fest.
Cycles - Cycles à assistance électrique - Bicyclettes EPAC
La présente norme européenne s’applique aux cycles à assistance électrique d’une puissance nominale
continue maximale de 0,25 kW, dont l’alimentation est réduite progressivement et finalement interrompue
lorsque le véhicule atteint une vitesse de 25 km/h, ou plus tôt, si le cycliste arrête de pédaler.
La présente norme européenne spécifie les exigences de sécurité et les méthodes d’essai relatives à
l’évaluation de la conception et de l’assemblage des bicyclettes à assistance électrique et des sousensembles
dédiés à des systèmes utilisant une tension de batterie allant jusqu’à 48 VDC ou bien un chargeur
de batterie intégré avec une entrée de 230 V.
La présente norme européenne spécifie les exigences et les méthodes d’essai relatives aux systèmes de
gestion de la puissance du moteur, aux circuits électriques y compris au système de chargement pour évaluer
la conception et l’assemblage des cycles à assistance électriques et des sous-ensembles dédiés à des
systèmes présentant une tension allant jusqu’à 48 V DC inclus ou intégrant un chargeur de batterie avec une
entrée de 230 V.
Kolesa - Kolesa z električnim pomožnim pogonom - Kolo KEPP
General Information
- Status
- Withdrawn
- Publication Date
- 13-Jan-2009
- Withdrawal Date
- 29-Nov-2011
- Technical Committee
- CEN/TC 333 - Cycles
- Drafting Committee
- CEN/TC 333 - Cycles
- Current Stage
- 9960 - Withdrawal effective - Withdrawal
- Start Date
- 30-Nov-2011
- Completion Date
- 30-Nov-2011
Relations
- Effective Date
- 18-Jan-2023
- Effective Date
- 19-Dec-2009
Frequently Asked Questions
EN 15194:2009 is a standard published by the European Committee for Standardization (CEN). Its full title is "Cycles - Electrically power assisted cycles - EPAC Bicycles". This standard covers: This European Standard is intended to cover electrically power assisted cycles of a type which have a maximum continuous rated power of 0,25 kW, of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h, or sooner, if the cyclist stops pedalling. This European Standard specifies safety requirements and test methods for the assessment of the design and assembly of electrically power assisted bicycles and sub-assemblies for systems using battery voltage up to 48 VDC or integrated a battery charger with a 230 V input. This European Standard specifies requirements and test methods for engine power management systems, electrical circuits including the charging system for the assessment of the design and assembly of electrically power assisted cycles and sub-assemblies for systems having a voltage up to and including 48 VDC or integrated a battery charger with a 230 V input.
This European Standard is intended to cover electrically power assisted cycles of a type which have a maximum continuous rated power of 0,25 kW, of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h, or sooner, if the cyclist stops pedalling. This European Standard specifies safety requirements and test methods for the assessment of the design and assembly of electrically power assisted bicycles and sub-assemblies for systems using battery voltage up to 48 VDC or integrated a battery charger with a 230 V input. This European Standard specifies requirements and test methods for engine power management systems, electrical circuits including the charging system for the assessment of the design and assembly of electrically power assisted cycles and sub-assemblies for systems having a voltage up to and including 48 VDC or integrated a battery charger with a 230 V input.
EN 15194:2009 is classified under the following ICS (International Classification for Standards) categories: 43.120 - Electric road vehicles; 43.150 - Cycles. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 15194:2009 has the following relationships with other standards: It is inter standard links to EN 15194:2009+A1:2011, EN 15194:2009/FprA1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase EN 15194:2009 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CEN standards.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Fahrräder - Elektromotorisch unterstützte Räder - EPAC FahrräderCycles - Cycles à assistance électrique - Bicyclettes EPACCycles - Electrically power assisted cycles - EPAC bicycle43.150KolesaCycles43.120Electric road vehiclesICS:Ta slovenski standard je istoveten z:EN 15194:2009SIST EN 15194:2009en,fr01-marec-2009SIST EN 15194:2009SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 15194January 2009ICS 43.120; 43.150 English VersionCycles - Electrically power assisted cycles - EPAC BicyclesCycles - Cycles à assistance électrique - Bicyclettes EPACFahrräder - Elektromotorisch unterstützte Räder - EPACFahrräderThis European Standard was approved by CEN on 22 November 2008.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2009 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 15194:2009: ESIST EN 15194:2009
Example of recommendation for battery charging . 16 Annex B (informative)
Example of relation between speed/torque/current . 17 Annex C (normative)
Electromagnetic compatibility of EPAC and ESA . 20 C.1 Conditions applying to vehicles and to electrical/electronic sub-assemblies (ESA) . 20 C.1.1 Marking . 20 C.1.2 Requirements . 20 C.2 Method of measuring broad-band electromagnetic radiation from vehicles . 24 C.2.1 Measuring equipment . 24 C.2.2 Test method . 24 C.2.3 Measurement . 24 C.3 Method of measuring narrow band electromagnetic radiation from vehicles . 25 C.3.1 General . 25 C.3.2 Antenna type, position and orientation . 25 C.4 Methods of testing vehicle immunity to electromagnetic radiation . 25 C.4.1 General . 25 C.4.2 Expression of results . 25 C.4.3 Test conditions . 25 C.4.4 State of the vehicle during the tests . 25 C.4.5 Type, position and orientation of the field generator . 26 C.4.6 Requisite test and condition . 27 C.4.7 Generation of the requisite field strength . 28 C.4.8 Inspection and monitoring equipment . 29 C.5 Method of measuring broad-band electromagnetic radiation from separate technical units (ESA) . 29 C.5.1 General . 29 C.5.2 State of the ESA during the test . 29 C.5.3 Antenna type, position and orientation . 29 C.6 Method of measuring narrow-band electromagnetic radiation from separate technical units (ESAs) . 30 C.6.1 General . 30 SIST EN 15194:2009
Maximum power measurement - Alternative method . 33 D.1 Generalities . 33 D.2 Test conditions . 33 D.3 Test procedure . 33 Bibliography . 35
This European Standard has been developed in response to demand throughout Europe. Its aim is to provide a standard for the assessment of electrically powered cycles of a type which are excluded from type approval by Directive 2002/24/EC. Due to the limitation of the voltage to 48 VDC, there are no special requirements applicable to the EPAC in regard to protection against electrical hazards.
EPACs are vehicles which use the same traffic areas as cars, lorries and motorcycles, which is predominantly the street. For this reason the products concerning EMC-testing have the same basic conditions. Chapter 8 of the EC Directive 97/24 contains a very high value concerning the immunity test of electronic components with 30 V/m, nevertheless based on the application area it comes up of the implementation. Manipulation of the electronic system of EPAC by other source of interference in the scope of the public road traffic could signify considerable risks of safety regulations for the user of EPAC. The standards EN 61000-6-1 as well as EN 61000-6-3 are standards for appliances in residential, commercial and light-industrial environments which do not reach the values for the EMC immunity-test necessary in the road traffic area. In these standards the EMC immunity of the electric and electronic systems will be tested only with 3 V/m, which is the tenth part of the requirements in chapter 8 of the EC Directive 97/24. These standards are unsuitable to obtain the urgent and necessary security level. SIST EN 15194:2009
1 Scope This European Standard is intended to cover electrically power assisted cycles of a type which have a maximum continuous rated power of 0,25 kW, of which the output is progressively reduced and finally cut off as the vehicle reaches a speed of 25 km/h, or sooner, if the cyclist stops pedalling.
This European Standard specifies safety requirements and test methods for the assessment of the design and assembly of electrically power assisted bicycles and sub-assemblies for systems using battery voltage up to 48 VDC or integrated a battery charger with a 230 V input.
This European Standard specifies requirements and test methods for engine power management systems, electrical circuits including the charging system for the assessment of the design and assembly of electrically power assisted cycles and sub-assemblies for systems having a voltage up to and including 48 VDC or integrated a battery charger with a 230 V input.
2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 14764:2005, City and trekking bicycles – Safety requirements and test methods
EN 55014-1, Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus – Part 1: Emission
EN 55014-2, Electromagnetic compatibility – Requirements for household appliances, electric tools and similar apparatus – Part 2: Immunity product family standard EN 60034-1, Rotating electrical machines – Part 1: Rating and performance
EN 61000-3-2, Electromagnetic compatibility (EMC) – Part 3-2: Limits – Limits for harmonic current emissions (equipment input current ≤ 16A per phase)
EN 61000-3-3, Electromagnetic compatibility (EMC) – Part 3-3: Limits – Section 3: Limitation of voltage fluctuations and flicker in low-voltage supply systems for equipment with rated current ≤ 16 A ISO 2575, Road vehicles – Symbols for controls, indicators and tell tales ISO 11451-1, Road vehicles – Vehicle test methods for electrical disturbances from narrowband radiated electromagnetic energy – Part 1: General principles and terminology ISO 11452-1, Road vehicles – Component test methods for electrical disturbances from narrowband radiated electromagnetic energy – Part 1: General principles and terminology ISO 11452-2, Road vehicles – Component test methods for electrical disturbances from narrowband radiated electromagnetic energy – Part 2: Absorber-lined shielded enclosure ISO 11452-3, Road vehicles – Component test methods for electrical disturbances from narrowband radiated electromagnetic energy – Part 3: Transverse electromagnetic mode (TEM) cell ISO 11452-4, Road vehicles – Component test methods for electrical disturbances from narrowband radiated electromagnetic energy – Part 4: Bulk current injection (BCI) SIST EN 15194:2009
vehicle that has at least two wheels and is propelled solely or mainly by the muscular energy of the person in that vehicle, in particular by means of pedals
3.2 bicycle two-wheeled cycle
3.3 fully assembled bicycle
bicycle fitted with all the components necessary for its intended use
3.4 electrically power assisted cycle (EPAC)
cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled exclusively by means of this auxiliary electric motor
3.5 no load current point
current for which there is no torque on the driving wheel
3.6 full discharge of the battery
point at which the battery does not deliver any power/energy to the motor, according to the manufacturer’s specifications
3.7 cut off speed
speed reached, by the EPAC, at the moment the current has dropped to zero or to the no load current value
3.8 maximum assisted speed by design
maximum design speed up to which assistance is provided
ability of a vehicle or one of its electrical/electronic systems to function satisfactorily in its electromagnetic environment without introducing intolerable electromagnetic disturbance to anything in that environment
3.10 electromagnetic disturbance electromagnetic phenomenon which may degrade the performance of a vehicle or one of its electronic/electrical systems NOTE An electromagnetic disturbance may be electromagnetic noise, an unwanted signal or a change in the propagation medium itself.
3.11 electromagnetic immunity ability of a vehicle or one of its electronic/electrical systems to perform without degradation of its performance in the presence of specific electromagnetic disturbance
3.12 electromagnetic environment all electromagnetic phenomena present in a given situation
3.13
reference limit
nominal level to which both the component type-approval of the vehicle and the conformity-of-production limit value refer
3.14 reference antenna balanced half-wave dipole tuned to the measured frequency
3.15 wide-band emission emission which has a bandwidth exceeding that of a specific receiver or measuring instrument 3.16 narrow-band emission
emission which has a bandwidth less than that of a specific receiver or measuring instrument
3.17 electronic/electrical subassembly (ESA)
electronic and/or electrical component, or an assembly of components provided for installation into a vehicle, together with all electrical connections and associated wiring for the execution of several specific functions
3.18 ESA test test carried out on one or more specific ESAs 3.19 vehicle type with regard to electromagnetic compatibility vehicles that do not differ essentially in design and construction from the following aspect: general layout of the electronic and/or electrical components;
overall size, layout and shape of the engine mounting and the disposition of the high-voltage wiring (where present);
raw material from which both the vehicle chassis and bodywork are constructed (e.g., a chassis or body made of glass fibre, aluminium or steel)
the general layout of the electronic and/or electrical components;
direct vehicle control performed by the rider acting on the steering, the brakes and the accelerator control.
3.21 rated voltage voltage declared by the manufacturer of the bicycle 3.22 continuous rated power continuous (or constant) output power specified by manufacturer, at which the motor reaches its thermal equilibrium at given ambient conditions NOTE Thermal equilibrium: temperatures of
motor parts do not vary more than 2K per hour. 3.23 brake lever cut-off switch device that cuts off the motor assistance while using the brake lever 3.24 integrated charger charger which is a part of the bicycle and needs tools to be disassembled from it 4 Requirements 4.1 General Electrically power-assisted bicycles shall comply with Clause 4, 5 and 6 of the European Standard EN 14764:2005 in addition to the specific requirements in Clause 4.2 of this standard. 4.2 EPAC specific additional requirements
4.2.1 Electric circuit The electrical control system shall be designed so that, should it malfunction in a hazardous manner, it shall switch off power to the electric motor.
If symbols are used, their meaning shall be described in the instructions for use. Their function is one described in ISO 2575, their design shall be in accordance to that standard. 4.2.2 Batteries
4.2.2.1 Requirements EPAC and pack of batteries shall be designed in order to avoid risk of fire, mechanical deterioration resulting from abnormal use. Compliance is checked by the test described in 4.2.2.2.
During the test the EPAC and the batteries shall not emit flames, molten metal or poisonous ignitable gas in hazardous amounts and any enclosure shall show no damage that could impair compliance with this European Standard. SIST EN 15194:2009
NOTE Indication and example of solutions are given in Annex A. Batteries and the charger unit shall be labelled in order to be able to check their compatibility. 4.2.2.2 Test method 1) Battery terminals are short-circuited with the batteries in a fully charged condition. 2) Motor terminals are short-circuited; all commands are in ON position, whilst the batteries are fully charged. 3) The EPAC is operated with the electric motor or drive system locked up so as to fully discharge the battery or until the system stops. 4) The battery is charged for double the recommended charging period or for 24 hours depending upon which is the longest period.
4.2.3 Electric cables and connections
4.2.3.1 Requirements Cable and plug temperature shall be lower than that specified by the manufacturer of the cables and plugs. There shall be no corrosion on plug pins and no damage to cable and plug insulation. 4.2.3.2 Test method Discharge the fully charged EPAC battery to the discharging limit specified by the EPAC or ESA manufacturer at the maximum current allowable by the system and record it, giving consideration to the electric motor and/or the controller and/or the battery controller. Measure the cable and plug temperatures and ensure, by examination, that there is no deterioration of the insulation on either assembly. 4.2.3.3 Wiring a) Wire ways shall be smooth and free from sharp edges.
b) Wires shall be protected so that they do not come into contact with burrs, cooling fins or similar sharp edges that may cause damage to their insulation. Holes in metal through which insulated wires pass shall have smooth well-rounded surfaces or be provided with bushings.
c) Wiring shall be effectively prevented from coming into contact with moving parts.
Separate parts of the EPAC that can move in normal use or during user maintenance relative to each other, shall not cause undue stress to electrical connections and internal conductors, including those providing earthing continuity.
Compliance with a), b), c) shall be checked by inspection.
d) If an open coil spring is used, it shall be correctly installed and insulated. Flexible metallic tubes shall not cause damage to the insulation of the conductors contained within them.
If flexing occurs in normal use, the appliance is placed in its normal operational position and is supplied at rated voltage under normal operation.
e) The movable part is moved backwards and forwards, so that the conductor is flexed through the largest angle permitted by its construction.
For conductors that are flexed in normal use, flex movable part for 10 000 cycles at a test frequency of 0,5 Hz.
For conductors that are flexed during user maintenance, flex the movable part for 100 cycles at the same frequency at (20 ± 5) °C.
The wiring and its connections shall withstand the electrical strength test. The test voltage expressed in V shall be equal to)2500(Vr×+ for 2 min and applied between live parts and other metal parts only.
NOTE Vr is the rated voltage. f) The insulation of internal wiring shall withstand the electrical stress likely to occur in normal use.
g) In case of integrated battery charger, electric safety of battery charger applies. 4.2.3.4 Power cables and conduits Conduit entries, cable entries and knock-outs shall be constructed or located so that the introduction of the conduit or cable does not reduce the protection measures adopted by the manufacturer.
Compliance is checked by inspection.
NOTE Power cables selection should be made referring to IEC 60364-5-52:2001, Clauses 522.1.2, 523.1523.3 and Table A 52-10. 4.2.3.5 External and internal electrical connections Electrical connection shall comply with IEC 60364-5-52:2001, Clauses 526.1 and 526.2. 4.2.3.6 Moisture resistance The EPAC are subjected to the test of IEC 60529 as follows: IPX4 appliances as described in Clause 14.2.4.a. 4.2.3.7 Mechanical strength EPAC shall have adequate mechanical strength and be constructed to withstand such rough handling that may be expected in normal use. Compliance is checked by:
applying impacts to the battery pack mounted on the EPAC by means of the spring hammer as specified in IEC 60068-2-75. The battery pack is rigidly supported and three impacts are applied to every point of the enclosure that is likely to be weak with an impact energy of (0,7 ± 0,05) J. After the test the battery pack shall show no damage that could impair compliance with this European Standard; detachable battery packs are submitted to free fall at a height of 0,90 meter in three different positions. After the test the battery pack shall show no damage that could lead to emission of dangerous substances (gas or liquid) ignition, fire or overheating. NOTE It is recalled to the attention that batteries had to fulfil all relevant tests to ensure safety. SIST EN 15194:2009
When tested by the method described in 4.2.4.2 the recordings shall show that:
a) assistance shall be provided only when the cyclist pedals forward. This requirement has to be checked according to the test methods described in 4.2.4.2.2 a); b) assistance shall be cut off when the cyclist stops pedalling forward such that the cut off distance does not
exceed 5 m with the use of brake lever cut off switch or 2 m without the use of brake lever cut off switch. This requirement has to be checked according to the test methods described in 4.2.4.2.2 b); c) the output or assistance shall be progressively reduced (see Annex B) and finally cut off as the vehicle reaches the maximum assistance speed as designed. This requirement has to be checked according to the test methods described in 4.2.4.2; d) the assistance shall be progressively and smoothly managed. 4.2.4.2 Test method – Electric motor management 4.2.4.2.1 Test conditions a) The test may be performed either on a test track, a test bench or on a stand which keeps the motor driven wheel free of the ground.
b) The test track shall be according to EN 14764:2005, Clause 4.6.8.5.1.1. c) The time-measuring device shall have an accuracy of ± 2%. d) The ambient temperature shall be between 5 °C and 35 °C. e) Maximum wind speed shall not exceed 3 m/s. f) The battery shall be fully charged according to the manufacturer's instructions. 4.2.4.2.2 Test procedure a) Check that there is no electric motor assistance when pedalling backwards. The test to ensure the compliance to this clause shall be adapted to the technology used. For example, pedal backwards and check the no load current point or that no torque is delivered on the driving wheel.
b) Worst case conditions of gear ratio and speed shall be applied. c) Worst condition for speed is defined as 90% of cut off speed. d) Measure the distance travelled from cessation of pedalling and actuating the switch brake simultaneously (if any) to no power corresponding to no load current point provided by the electric motor by using: speed versus time measurement, direct or indirect torque versus distance measurement (e.g. motor current), or any other appropriate method. e) Carry out the test ten times and then average. SIST EN 15194:2009
4.2.4.3.2 Test method 4.2.4.3.2.1 Test conditions a) The test may be performed either on a test track, a test bench or on a stand that keeps the motor driven wheel free of the ground. b) The speed-measuring device shall have the following characteristics: Accuracy: ± 2%
Resolution: 0,1 km/h c) The ambient temperature shall be between 5 °C and 35 °C. d) Maximum wind speed: 3 m/s. e) The battery shall be fully charged according to the manufacturer's instructions. 4.2.4.3.2.2 Test procedure a) Pre-condition the EPAC by running it for 5 min at 80% of the maximum assistance speed as declared by the manufacturer, then stop. b) Activate the start up assistance mode and verify that the speed increases up to 6 km/h maximum designed speed or lower value. c) Verify that speed is going down to 0 km/h when start up assistance mode is deactivated and the current drops to a value equal to or less than no load current point when free rolling. d) Activate the start up assistance mode.
e) Verify that speed decreases when the start up assistance mode is activated and the current drops to a value equal to or less than no load current point. f) Activate the start up assistance mode and maintain it for 1 min. g) Verify that speed is equal to or less than 6 km/h. 4.2.5 Electro Magnetic Compatibility
4.2.5.1 Emission
The EPAC and ESA shall conform to Annex C.
4.2.5.3
Battery charger
As an EPAC is not intended to be used while charging, for integrated charger the whole EPAC plus integrated charger shall be tested.
The following European standards apply for battery charger: EN 55014-1, EN55014-2, EN61000-3-2, EN61000-3-3. 4.2.6 Maximum speed for which the electric motor gives assistance
4.2.6.1 Requirements
The maximum speed for which the electric motor gives assistance may differ by ± 5% of the speed indicated on the label described within Clause 5 when determined according to the test method described in 4.2.6.2, from 25 km/h or lower values as specified by the manufacturer.
During a production conformity check, the maximum speed may differ by ± 10% from the above-mentioned determined value.
4.2.6.2 Test method 4.2.6.2.1 Test conditions a) The test may be performed either on a test track, a test bench or on a stand that keeps the motor driven wheel free of the ground. b) The speed-measuring device shall have the following characteristics: Accuracy: ± 2%
Resolution: 0,1 km/h c) The ambient temperature shall be between 5 °C and 35 °C. d) Maximum wind speed: 3 m/s. e) The battery shall be fully charged according to the manufacturer instructions. 4.2.6.2.2 Test procedure Any appropriate method for checking for this requirement is acceptable; one solution is to measure the cut-off speed, another being to measure the torque output. The following example describes the cut-off speed test. a) Pre-condition the EPAC by running it for 5 min at 80% of the maximum assistance speed as declared by the manufacturer.
b) Record continuously the current and note the speed at which the current drops to a value equal to or less than “no load current point”.
c) Whilst pedalling, ride steadily to reach a speed equal to 1,25 times (if possible by design) the maximum assistance speed as declared by the manufacturer.
d) Verify the noted value in b) is equal to or less than the maximum speed declared by the manufacturer.
4.2.7.1 Measurement at the engine shaft The maximum continuous rated power shall be measured according to EN 60034-1 when the motor reaches its thermal equilibrium as specified by the manufacturer. NOTE Thermal equilibrium: temperatures of motor parts do not vary more than 2K per hour. In circumstance where the power is measured directly at the shaft of the electronic motor, the result of the measurement shall be decreased by 1,10 to consider the measurement uncertainty and then by 1,05 to include for example the transmission losses, unless the real values of these losses are determined.
4.2.7.2 Alternative method When the power is measured at the wheel, the result of the measurement is the reading value. Annex D gives guidance on how to measure the power at the wheel. 5 Marking, labelling In addition to the requirements of EN 14764, the EPAC shall be visibly and durably marked according to EN 15194 as follows: EPAC According to EN 15194 XX km/h1)
XX W2)
6 Instruction for use In addition to the instructions required by the bicycles standard EN 14764, each EPAC shall be provided with a set of instructions containing information on:
1) concept and description of electric assistance;
2) recommendation for washing;
3) control and tell tales;
4) specific EPAC recommendations for use;
5) specific EPAC warnings;
6) recommendations about battery charging and charger use as well as the importance of following the instruction contained on the label
of the battery charger.
1) cut off speed 2) electric motor maximum continuous rated power SIST EN 15194:2009
Example of recommendation for battery charging Safety and quality of battery charging can be greatly improved by sensing the battery temperature during charging.
Most battery charger manufacturers set their chargers to have an optimal ambient temperature of 20 °C to 25 °C. Lower temperatures result in under charge, higher temperatures result in over charge.
Whilst it is normal when building battery packs from Ni-Cad, Ni-Mh and Li-ion battery cells, to include temperature sensing, this is not always the case with valve regulated lead acid (VRLA) batteries.
The main reason for including temperature sensing in VRLA batteries is to protect against one or more cells within the battery pack becoming short circuited. This lowers the terminal voltage and can allow the charger to supply more power than is required, which can lead to a dangerous thermal situation.
Temperature sensors should be fitted to each battery within the pack and this information fed back to the battery charger.
It is recommended that positive temperature coefficient (PTC) thermistors are used. All thermistors should be connected in series between the charger temperature pin (T) and the battery pack negative pin (-). Should any battery or cells within the pack reach the temperature given by the battery manufacturer (e.g.; 60 °C, 70 °C…) the charger thermal detection circuitry should be adjusted to detect this condition and take suitable measures to stop any further increase in temperature.
Example of relation between speed/torque/current This Annex gives one example of relation between speed/torque/current with progressively reduced output power (see Figure B.1).
Key Quantities Indices
U
voltage [V] M
torque [Nm] n
speed [rpm] v
speed [km/h] I
current [A] P
output-power [W] cr
continuous rated s
standstill 0
no load 1
load point n0 A v0 δ 25km/h
Figure B.1 — Relation between P, n and M SIST EN 15194:2009
(B.1) where M torque [Nm] k torque constant [Nm/A] I current [A] I0 no load current [A] The relation of power is:
nMP×××=π2 (B.2) where P output-power [W] n speed [rpm]
Figure B.2 — Speed-torque diagram function Because the natural speed-torque-diagram is a linear falling function (at constant voltage U) the output-power-torque and the output-power-speed function is a parabolic one (see Figure B.2). Therefore, if the torque falls SIST EN 15194:2009
11PPPcr−>
or
21crPP>
if
2)(01nnncr+=
(B.3) One can verify this relation in two steps: Firstly, reducing the torque to 2crMrespectively increasing the speed to 2)(01nnncr+=, corresponding to 2)(01IIIcr−= Secondly, reducing the torque from 2crMto zero respectively increasing the speed to no load speed n0, corresponding to no load current. In the first step, the reduction of power is smaller than in the second one. So, the power is progressively reduced and finally cut off as the vehicle reaches the maximum assistance speed.
Electromagnetic compatibility of EPAC and ESA C.1 Conditions applying to vehicles and to electrical/electronic sub-assemblies (ESA)
C.1.1 Marking All ESAs, with the exception of cables shall bear the following and these marks shall be indelible and clearly legible: a) make or name of the manufacturer of the ESAs and their components;
b) trade description. C.1.2 Requirements C.1.2.1 General requirements All vehicles and ESAs shall be designed and constructed in such a way that, under normal conditions of use, they meet the conditions laid down in this annex. NOTE An overview of the electromagnetic radiation emission reference limits is given in Figure C.1. SIST EN 15194:2009
Key X
frequency f in MHz Y
reference limits L in dB [µV/m) C1
requirements relating to narrow-band radiation emission from vehicle, antenna at 10 m C2
requirements relating to broad-band radiation emission from vehicle, antenna at 10 m
C3
requirements relating to narrow-band ESA radiation emission, antenna at 1m C4
requirements relating to broad-band ESA radiation emission, antenna at 1 m
C5
requirements relating to narrow-band radiation emission from vehicle, antenna at 3 m
C6
requirements relating to broad-band radiation emission from vehicle, antenna at 3 m
Figure C.1 — Overview of electromagnetic radiation emissions reference limits Table C.1 — Overview of electromagnetic radiation emissions reference limits – Curves characteristics Characteristic Value Band-width Antenna distance
[m] Equation for L [dB(µV/m)] within f [MHz] 30…75 75…400 400…1000 C 1 mean value narrow-band 10 ± 0,2 24=const. 24+15,13⋅log(f/75) 35=const. C 2 quasi-peak broad-band 10 ± 0,2 34=const. 34+15,13⋅log(f/75) 45=const. C 3 mean value narrow-band 1,0 ± 0,05 54-25,13⋅log(f/30) 44+15,13⋅log(f/75) 55=const. C 4 quasi-peak broad-band 1,0 ± 0,05 64-25,13⋅log(f/30) 54+15,13⋅log(f/75) 65=const. C 5 mean value narrow-band 3 ± 0,05 34=const. 34+15,13⋅log(f/75) 45=const. C 6 quasi-peak broad-band 3 ± 0,05 44=const. 44+15,13⋅log(f/75) 55=const.
C.1.2.2.1 General The electromagnetic radiation generated by the vehicle type submitted for testing are to be measured by the method described in C.2. C.1.2.2.2 Vehicle reference limits (broad-band)
C.1.2.2.2.1 If measurements are taken using the method described in C.2, in respect of a vehicle-antenna distance of (10,0 ± 0,2) m, the radiation reference limit will be 34 dB microvolts/m in the 30-75 MHz frequency band and 34-45 dB microvolts/m in the 75 to 400 MHz frequency band. This limit will increase by the frequency logarithm for frequencies above 75 MHz. In the 400-1 000 MHz frequency band the limit remains constant at 45 dB. C.1.2.2.2.2 If measurements are taken using the method described in C.2, in respect of a vehicle-antenna distance of
(3,0 ± 0,05) m, 10 dB shall be added to the limit. C.1.2.2.2.3 The measured values expressed in dB (microvolts/m) shall be 2 dB below the reference limit for the vehicle submitted for testing. C.1.2.3 Requirements relating to narrow-band radiation emissions from vehicles
C.1.2.3.1 General The electromagnetic radiation from the vehicle submitted for testing is to be measured by the method described in C.3. C.1.2.3.2 Vehicle reference limits for vehicle narrow-band radiation
C.1.2.3.2.1 If measurements are taken using the method described in C.3, in respect of a vehicle-antenna distance of (10,0 ± 0,2) m, the radiation reference limit will be 24 dB in the 30-75 MHz frequency band and 24-35 dB in the 75-400 MHz frequency band. This limit will increase by the frequency logarithm for frequencies above 75 MHz. In the 400-1 000 MHz frequency band the limit remains constant at 35 dB. C.1.2.3.2.2 If measurements are taken using the method described in C.3, in respect of a vehicle-antenna distance of (3,0 ± 0,05) m, 10 dB shall be added to the limit. C.1.2.3.2.3 The measured values for the vehicle type submitted for testing expressed in dB (microvolts/m), shall be 2 below the reference limit. For conformity of production testing do not remove the 2 dB from the reference limit. C.1.2.4 Requirements regarding vehicle immunity to electromagnetic radiation C.1.2.4.1 Measuring method
Tests to determine the immunity of the vehicle type to electromagnetic radiation shall be conducted in accordance with the method described in C.4.
C.1.2.4.2.1 If measurements are taken using the method described in C.4, the field strength reference level shall be 24 volts/m r.m.s. in over 90 % of the 20 MHz to 2 000 MHz frequency band and 20 volts/m r.m.s. over the whole 20 MHz to 2 000 MHz frequency band. C.1.2.4.2.2 The vehicle representative of the type submitted for testing shall not display any deterioration in the direct control of the vehicle which might be
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SIST EN 15194:2009は、電動アシスト自転車に関する重要な欧州標準であり、その範囲と強みは非常に明確です。この標準は、最大連続定格出力が0.25 kWであり、速度が25 km/hに達するか、サイクリストがペダルを漕ぐのを止めると出力が段階的に減少し、最終的にカットオフされるタイプの電動自転車を対象としています。 この標準の強みは、安全要件および試験方法を明確に規定している点にあります。電動アシスト自転車とそのサブアセンブリの設計と組立に対する評価を行うための試験方法が詳細に示されています。これにより、製品が安全で信頼性の高いものであることを保証します。 さらに、バッテリー電圧が48 VDCまでのシステムや、230 Vの入力を持つ統合バッテリーチャージャーを使用するシステムのためのエンジンパワー管理システムや電気回路の要求事項が明確に記されています。このため、製造者は現在の技術基準に準拠した自転車を設計・製造することが容易になります。 SIST EN 15194:2009は、電動アシスト自転車の設計、製造、使用における品質基準を確立するために不可欠な文書であり、業界の標準化に大きく寄与しています。このことから、関連企業や技術者にとって、この標準の理解と遵守は極めて重要であるといえます。
The EN 15194:2009 standard addresses critical aspects of electrically power-assisted cycles (EPAC bicycles), establishing comprehensive safety requirements and testing methodologies. Its scope is clearly defined, focusing on cycles with a maximum continuous rated power of 0.25 kW, emphasizing performance limitations as the vehicle reaches speeds of 25 km/h or when pedaling ceases. This specification is vital in promoting safety and ensuring that users of EPAC bicycles are protected from potential hazards associated with electrical systems. One of the key strengths of this standard lies in its thoroughness in covering various components crucial to the operation of EPAC bicycles. It specifies requirements for engine power management systems and electrical circuits, including charging systems, which are essential for the dependable functioning of these bicycles. Notably, its focus on systems operating with up to 48 VDC voltage illustrates the standard's relevance in the context of modern battery systems and their integration into bicycle designs, accommodating both standard and innovative technical solutions. Moreover, the inclusion of testing methods ensures that manufacturers can effectively evaluate their products against established safety benchmarks, aiding in the design and assembly of reliable EPAC bicycles and their sub-assemblies. This systematic approach fosters a market environment where quality and safety are prioritized, ultimately benefiting consumers. The emphasis on integrating battery chargers with a 230 V input within the standard further enhances its applicability, making it an essential guideline for manufacturers in ensuring compliance with European safety regulations. Overall, EN 15194:2009 stands as a pivotal document in the cycling industry, aligning product development with necessary safety protocols and providing a cohesive framework for the manufacturing of EPAC bicycles. Its detailed coverage and clarity ensure that it remains a relevant reference point for stakeholders involved in the electric cycling market.
SIST EN 15194:2009 표준은 전기 보조 자전거(EPAC 자전거)의 안전 요구사항과 시험 방법을 규정하고 있습니다. 이 표준은 최대 연속 정격 전력이 0.25 kW인 전기 보조 자전거를 대상으로 하며, 자전거가 시속 25 km/h에 도달하거나 사이클리스트가 페달을 멈출 경우 출력이 점진적으로 감소하고 최종적으로 차단되는 방식을 다루고 있습니다. 이 표준의 강점은 전기 보조 자전거의 설계 및 조립을 평가하기 위한 구체적인 기준을 제공한다는 것입니다. 특히, 배터리 전압이 최대 48 VDC인 시스템을 포함하여 전기 회로와 충전 시스템을 포함한 엔진 전력 관리 시스템에 대한 요구사항과 시험 방법이 명시되어 있어, 실사용에서의 안전성과 효과성을 보장합니다. 또한, 230 V 입력을 갖춘 통합 충전기가 있는 시스템에 대해서도 규정하고 있어, 다양한 모델에 대한 적용 가능성이 높습니다. SIST EN 15194:2009 표준은 전기 자전거의 안전성을 보장하며, 소비자와 제조사가 함께 신뢰할 수 있는 기준을 마련하는 데 중요한 역할을 수행합니다. 이로 인해 시장에서 EPAC 자전거의 품질 및 안전성에 대한 신뢰도가 향상되고, 사용자에게 더 나은 라이딩 경험을 제공합니다. 이러한 점에서 이 표준은 최신 전기 자전거 시장의 요구에 적합하며 매우 중요한 문서입니다.










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