Residential solid fuel burning appliances - Part 1: General requirements and test methods

This document is applicable to residential solid fuel burning appliances of which the nominal space heat output is more than 6 % of the combined nominal space heat output and nominal water heat output (total heat output).
This document specifies requirements relating to the design, manufacture, construction, safety and performance (efficiency and emission) of appliances fired by solid fuel (hereafter referred to as "appliance(s)") and provides instructions for them. Furthermore, it also gives provisions for the evaluation of conformity, i.e. initial type testing (ITT) and factory production control (FPC) and marking of these appliances.
This document specifies CO, NOx, OGC and particulate matter (PM) emission test methods.
This document is as well applicable to appliances intended to carry the load of a chimney.
Appliances receiving combustion air through ductwork from outside the external envelope, which is not air tight, are not considered roomsealed.
This document is not applicable to appliances with boiler parts in contact with fire or flue gases other than when the boiler parts are manufactured from steel or cast iron.
This document is not applicable to appliances with a boiler intended for water systems having:
-   water temperatures above 110 °C and/or an operating pressure of more than 300 kPa (3 bar);
-   direct contact with sanitary hot water.
This document is not applicable to appliances to be operated with ventilating systems which are intended to operate with pressure below -15 Pa in the room of installation of the appliance in relation to the outside atmosphere.

Häusliche Feuerstätten für feste Brennstoffe - Teil 1: Allgemeine Anforderungen und Prüfverfahren

Dieses Dokument ist anzuwenden für häusliche Feuerstätten, die mit festen Brennstoffen betrieben werden und deren Raum-Nennwärmeleistung mehr als 6 % der kombinierten Raum- und Wasser-Nennwärmeleistung (Gesamtwärmeleistung) beträgt.
Dieses Dokument legt Anforderungen an Auslegung, Herstellung, Ausführung, Sicherheit und Leistungsfähigkeit (Wirkungsgrad und Emission) von Feuerstätten für feste Brennstoffe fest (im Folgenden als "Feuerstätte(n)" bezeichnet) und gibt Anleitungen dafür. Darüber hinaus enthält diese Norm auch Festlegungen für die Konformitätsbewertung, d. h. Typprüfung (ITT) und werkseigene Produktionskontrolle (FPC) sowie die Kennzeichnung dieser Feuerstätten.
Dieses Dokument definiert Prüfverfahren zur Bestimmung der Emissionen von CO, NOx, organischem gasförmigem Kohlenstoff (OGC) und Staub (PM).
Dieses Dokument ist auch anzuwenden für Geräte, die dazu bestimmt sind, eine Schornsteinlast aufzunehmen.
Feuerstätten, denen Verbrennungsluft über eine nicht luftdichte Verbrennungsluftleitung von außen zugeführt wird, werden nicht als raumluftunabhängig betrachtet.
Dieses Dokument ist nicht anzuwenden für Feuerstätten, deren wasserführende Bauteile mit Feuer oder Abgasen in Berührung kommen, es sei denn sie bestehen aus Stahl oder Gusseisen.
Dieses Dokument ist auch nicht anzuwenden für Feuerstätten mit wasserführenden Bauteilen, die für Wassersysteme mit folgenden Eigenschaften vorgesehen sind:
-   Wassertemperaturen über 110 °C und/oder Betriebsdruck von mehr als 300 kPa (3 bar);
-   direkter Kontakt mit Brauchwarmwasser.
Dieses Dokument ist nicht anzuwenden für Feuerstätten für den gemeinsamen Betrieb mit Lüftungsanlagen, die einen Druck unter -15 Pa im Aufstellraum der Feuerstätte gegenüber der äußeren Umgebung erzeugen.

Appareils de chauffage domestiques à combustible solide - Partie 1 : Exigences générales et méthodes d’essai

Le présent document est applicable aux appareils de chauffage domestiques à combustible solide dont la puissance utile directe est supérieure à 6 % de la somme de la puissance utile directe et indirecte à la puissance calorifique nominale.
Le présent document spécifie les exigences relatives à la conception, à la fabrication, à la construction, à la sécurité et aux performances (rendement et émissions) des appareils à combustible solide (ci-après dénommés « appareils ») et fournit des instructions les concernant. En outre, il donne des dispositions pour l’évaluation de la conformité, c’est-à-dire les essais de type initiaux (ITT), le contrôle de la production en usine (CPU) et le marquage de ces appareils.
Le présent document couvre également les méthodes d’essai d’émission de CO, NOx, OGC et particules (PM) ; toutefois, les valeurs limites pour ces émissions ne sont pas indiquées.
Le présent document s’applique également aux appareils prévus pour porter la charge d’un conduit de fumée.
Les appareils recevant leur air de combustion au moyen d’un système de gaines depuis l’extérieur de l’enveloppe extérieure, qui n’est pas étanche à l’air, ne sont pas considérés comme étanches. Le présent document ne s’applique pas aux appareils dont des parties du bouilleur en contact avec la combustion ou les fumées sont construites dans des matériaux autres que l’acier ou la fonte.
Le présent document ne s’applique pas aux appareils avec un bouilleur prévus pour les circuits d’eau :
-   dont les températures d’eau sont supérieures à 110 °C et/ou la pression de service est supérieure à 3 bar ;
-   en contact direct avec l’eau chaude sanitaire.
Le présent document ne s’applique pas aux appareils conçus pour fonctionner avec des systèmes de ventilation prévus pour fonctionner avec une pression inférieure à −15 Pa par rapport à l’atmosphère extérieure, lorsqu’elle est mesurée dans la pièce où l’appareil est installé.

Grelne naprave na trdna goriva za stanovanjske stavbe - 1. del: Splošne zahteve in preskusne metode

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SLOVENSKI STANDARD
oSIST prEN 16510-1:2021
01-april-2021
Stanovanjske grelne naprave na trdna goriva - 1. del: Splošne zahteve in
preskusne metode

Residential solid fuel burning appliances - Part 1: General requirements and test

methods

Häusliche Heizgeräte für feste Brennstoffe - Teil 1: Allgemeine Anforderungen und

Prüfverfahren
Equipement de chauffage domestique - Partie 1 : Exigences et méthodes d'essai
generales
Ta slovenski standard je istoveten z: prEN 16510-1
ICS:
97.100.30 Grelniki na trdo gorivo Solid fuel heaters
oSIST prEN 16510-1:2021 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN 16510-1:2021
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oSIST prEN 16510-1:2021
DRAFT
EUROPEAN STANDARD
prEN 16510-1
NORME EUROPÉENNE
EUROPÄISCHE NORM
April 2021
ICS 97.100.30 Will supersede EN 16510-1:2018
English Version
Residential solid fuel burning appliances - Part 1: General
requirements and test methods

Equipement de chauffage domestique - Partie 1 : Häusliche Heizgeräte für feste Brennstoffe - Teil 1:

Exigences et méthodes d'essai generales Allgemeine Anforderungen und Prüfverfahren

This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee

CEN/TC 295.

If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations

which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other

language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC

Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,

Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and

United Kingdom.

Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are

aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without

notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels

© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 16510-1:2021 E

worldwide for CEN national Members.
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oSIST prEN 16510-1:2021
prEN 16510-1:2021 (E)
Contents Page

European foreword .................................................................................................................................................... 10

1 Scope .......................................................................................................................................................... 11

2 Normative references .......................................................................................................................... 11

3 Terms and definitions ......................................................................................................................... 13

4 Descriptive features ............................................................................................................................. 25

4.1 Designation of appliances .................................................................................................................. 25

4.2 System boundary ................................................................................................................................... 26

4.3 Production documentation ............................................................................................................... 26

4.4 Construction and materials ............................................................................................................... 27

4.4.1 General construction ........................................................................................................................... 27

4.4.2 Integral boiler or heat exchanger ................................................................................................... 28

4.4.3 Cleaning of heating surfaces ............................................................................................................. 34

4.4.4 Flue gas outlet ........................................................................................................................................ 34

4.4.5 Flueways ................................................................................................................................................... 34

4.4.6 Components built-in the flue ways ................................................................................................. 34

4.4.7 Ashpan and ash removal .................................................................................................................... 35

4.4.8 Bottomgrate ............................................................................................................................................ 35

4.4.9 Combustion air supply ........................................................................................................................ 35

4.4.10 Damper ..................................................................................................................................................... 36

4.4.11 Charging doors and ash-pit doors ................................................................................................... 36

4.4.12 Flue bypass device ................................................................................................................................ 36

4.4.13 Internal flue gas diverter ................................................................................................................... 36

4.4.14 Front firebars ......................................................................................................................................... 36

4.4.15 Fossil solid fuel and peat briquettes burning appliances ...................................................... 36

4.4.16 Draught regulator ................................................................................................................................. 36

4.5 Sound level .............................................................................................................................................. 36

4.6 Ability of the appliance to carry a chimney ................................................................................. 37

5 Appliances Performance requirements in relation to safety ................................................ 37

5.1 Natural draught ..................................................................................................................................... 37

5.2 Open operation of an appliance ....................................................................................................... 37

5.3 Strength and leaktightness of integral boiler shells ................................................................ 37

5.4 Temperature rise in the fuel storage (other than the fuel hopper).................................... 37

5.5 Temperature rise of the operating components ....................................................................... 37

5.6 Temperature of adjacent combustible materials ...................................................................... 38

5.7 Safety devices for appliances fitted with an integral boiler .................................................. 38

5.7.1 General ...................................................................................................................................................... 38

5.7.2 Appliances intended for sealed water systems .......................................................................... 38

5.7.3 Safety devices for appliances fitted with a heat exchangers that are not directly in

contact with fire ..................................................................................................................................... 38

5.8 Electrical safety and functional safety of electrical components ........................................ 39

5.8.1 General ...................................................................................................................................................... 39

5.8.2 Electrical safety ...................................................................................................................................... 39

5.8.3 Functional safety of control functions with electrical components ................................... 39

5.9 Safety requirements of roomsealed appliances ........................................................................ 39

5.9.1 Tightness related to CO-emission ................................................................................................... 39

5.9.2 Overall tightness ................................................................................................................................... 39

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5.10 Minimum distances from non-combustible walls ...................................................................... 40

5.11 Requirements for appliances suitable for a shared flue system .......................................... 40

5.12 General safety aspects of the water system ................................................................................. 40

6 Appliances Performance requirements in relation to the appliance operation ............ 40

6.1 General ...................................................................................................................................................... 40

6.2 Flue gas temperature and flue gas outlet temperature ........................................................... 41

6.2.1 General ...................................................................................................................................................... 41

6.2.2 Flue gas temperature at safety test ................................................................................................. 41

6.3 Emissions .................................................................................................................................................. 41

6.3.1 General ...................................................................................................................................................... 41

6.3.2 Carbon monoxide emission ................................................................................................................ 42

6.3.3 NO emissions ......................................................................................................................................... 42

6.3.4 Emission of organic gaseous carbon (OGC) .................................................................................. 42

6.3.5 Particulate matter (PM) emissions ................................................................................................. 42

6.3.6 Threshold levels for emissions according to appliance types ............................................... 42

6.4 Efficiency ................................................................................................................................................... 43

6.4.1 General ...................................................................................................................................................... 43

6.4.2 Seasonal efficiency ................................................................................................................................ 43

6.4.3 Energy efficiency index (EEI) ............................................................................................................. 44

6.4.4 Energy efficiency class ......................................................................................................................... 44

6.5 Flue draught............................................................................................................................................. 44

6.6 Recovery test ........................................................................................................................................... 45

6.7 Refuelling intervals ............................................................................................................................... 45

6.8 Space heat output .................................................................................................................................. 46

6.9 Water heat output ................................................................................................................................. 46

6.10 User operations ...................................................................................................................................... 46

6.11 Auxiliary electrical energy consumption ...................................................................................... 46

6.12 Flue gas mass flow ................................................................................................................................. 46

7 Appliance instructions ......................................................................................................................... 46

7.1 General ...................................................................................................................................................... 46

7.2 Installation instructions ...................................................................................................................... 47

7.3 User operating and maintenance instructions ........................................................................... 49

8 Sustainable use of natural resources ............................................................................................. 51

9 Assessment and verification of constancy of performance – AVCP ..................................... 52

9.1 General ...................................................................................................................................................... 52

9.2 Type testing ............................................................................................................................................. 53

9.2.1 General ...................................................................................................................................................... 53

9.2.2 Test samples, testing and compliance criteria ............................................................................ 55

9.2.3 Test reports ............................................................................................................................................. 56

9.2.4 Shared other party results ................................................................................................................. 56

9.2.5 Cascading determination of the product type results .............................................................. 56

9.3 Factory production control (FPC) .................................................................................................... 57

9.3.1 General ...................................................................................................................................................... 57

9.3.2 Requirements .......................................................................................................................................... 58

9.3.3 Product specific requirements ......................................................................................................... 62

9.3.4 Procedure for modifications .............................................................................................................. 63

9.3.5 One-off products, pre-production products (e.g. prototypes) and products produced in

very low quantity ................................................................................................................................... 63

10 Marking and technical datasheet ..................................................................................................... 64

Annex A (normative) Test methods..................................................................................................................... 69

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A.1 Test environment .................................................................................................................................. 69

A.1.1 Ambient room temperature .............................................................................................................. 69

A.1.2 Cross-draught ......................................................................................................................................... 69

A.1.3 External sources .................................................................................................................................... 69

A.2 Test assembly ......................................................................................................................................... 69

A.2.1 General ...................................................................................................................................................... 69

A.2.2 Trihedron ................................................................................................................................................. 70

A.2.3 Measurement section .......................................................................................................................... 71

A.2.3.1 General arrangement .......................................................................................................................... 71

A.2.3.2 Flue gas temperature measurement .............................................................................................. 72

A.2.3.3 Flue gas sampling .................................................................................................................................. 72

A.2.3.4 Static pressure measurement ........................................................................................................... 72

A.2.3.5 Safety distance to the appliance’s front measurement ........................................................... 72

A.2.4 Connection of appliance to measurement section .................................................................... 72

A.2.5 Water circuit for appliances with integral boilers .................................................................... 73

A.3 Measurement equipment ................................................................................................................... 74

A.4 Test procedures ..................................................................................................................................... 75

A.4.1 Appliance installation ......................................................................................................................... 75

A.4.1.1 General ...................................................................................................................................................... 75

A.4.1.2 General tests before installation ..................................................................................................... 75

A.4.1.3 Appliance installation procedure ................................................................................................... 75

A.4.2 Fuel load and basic firebed ................................................................................................................ 75

A.4.2.1 Basic firebed ........................................................................................................................................... 75

A.4.2.2 Calculation of fuel load ........................................................................................................................ 75

A.4.3 Fuelling and de-ashing the fire......................................................................................................... 76

A.4.4 Flue gas losses ........................................................................................................................................ 76

A.4.4.1 General ...................................................................................................................................................... 76

A.4.4.2 Composition of the flue gas ............................................................................................................... 76

A.4.4.3 Ambient room and flue gas temperatures ................................................................................... 76

A.4.5 Water heat output ................................................................................................................................. 77

A.4.5.1 General ...................................................................................................................................................... 77

A.4.5.2 Procedure ................................................................................................................................................ 77

A.4.6 Combustible heat losses in the residue ......................................................................................... 77

A.4.7 Performance test at nominal heat output .................................................................................... 77

A.4.7.1 General ...................................................................................................................................................... 77

A.4.7.2 Ignition and pre-test period .............................................................................................................. 78

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A.4.7.3 Test period ............................................................................................................................................... 78

A.4.8 Part load heat output test ................................................................................................................... 80

A.4.9 Slow combustion and recovery test ................................................................................................ 81

A.4.9.1 General ...................................................................................................................................................... 81

A.4.9.2 Pre-test period ........................................................................................................................................ 81

A.4.9.3 Test period ............................................................................................................................................... 82

A.4.9.4 Recovery test period ............................................................................................................................. 82

A.4.10 Safety tests ............................................................................................................................................... 82

A.4.10.1 General ...................................................................................................................................................... 82

A.4.10.2 Safety test for open operation ........................................................................................................... 83

A.4.10.3 Temperature safety tests .................................................................................................................... 83

A.4.10.3.1 Temperature safety test for appliances burning fossil solid fuel only ............................... 83

A.4.10.3.1.1 General ............................................................................................................................................... 83

A.4.10.3.1.2 Ignition ............................................................................................................................................... 83

A.4.10.3.1.3 Test period ........................................................................................................................................ 84

A.4.10.3.2 Temperature safety test for woodburning and multifuel appliances ................................ 84

A.4.10.3.2.1 General ............................................................................................................................................... 84

A.4.10.3.2.2 Ignition and test period ................................................................................................................ 85

A.4.10.4 Natural draught safety test ................................................................................................................. 86

A.4.10.4.1 General ...................................................................................................................................................... 86

A.4.10.4.2 Ignition and pre-test period............................................................................................................... 86

A.4.10.4.3 Test period ............................................................................................................................................... 86

A.4.10.5 Type pressure test for integral boilers .......................................................................................... 87

A.4.10.6 Test for operation of thermal discharge control and safety heat exchanger ................... 87

A.4.10.6.1 General ...................................................................................................................................................... 87

A.4.10.6.2 Pre-test period ........................................................................................................................................ 88

A.4.10.6.3 Test period ............................................................................................................................................... 88

A.4.11 Safety tests of roomsealed appliances ........................................................................................... 89

A.4.11.1 General ...................................................................................................................................................... 89

A.4.11.2 Appliance leak tightness tests ........................................................................................................... 89

A.4.11.2.1 General ...................................................................................................................................................... 89

A.4.11.2.2 Leak tightness test on receipt of appliance .................................................................................. 89

A.4.11.2.3 Leak tightness after mechanical load ............................................................................................. 90

A.4.11.2.4 Leak tightness after thermal and mechanical load ................................................................... 91

A.4.11.2.5 Test procedure for appliances of type CC ..................................................................................... 91

A.5 Test results ............................................................................................................................................... 91

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A.6 Calculation methods ............................................................................................................................ 92

A.6.1 Notations and units used .................................................................................................................... 92

A.6.2 Formulae .................................................................................................................................................. 94

A.6.2.1 Heat losses and efficiency .................................................................................................................. 94

A.6.2.1.1 General ...................................................................................................................................................... 94

A.6.2.1.2 Thermal heat losses in the flue gas ................................................................................................. 94

A.6.2.1.3 Chemical heat losses in the flue gas ............................................................................................... 95

A.6.2.1.4 Heat losses due to combustible constituents in the re
...

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