EN 12674-3:2004
(Main)Roll containers - Part 3: Test methods
Roll containers - Part 3: Test methods
This document covers the load testing of roll containers and dollies for safety, fitness for purpose and the development of new designs.
All designs, styles and derived forms of roll containers and dollies intended for fitment of sides or not are subject to certain of the tests in Part 3, as stipulated in Part 4. Also included in the scope are roll containers partly made from non-metallic materials, such as plastic or plywood.
Dollies are subject to a more limited range of these tests as stipulated in Part 4.
Rollbehälter - Teil 3: Prüfverfahren
Conteneurs à roulettes - Partie 3: Méthodes d'essai
Le présent document traite des essais de charge des conteneurs à roulettes et plateaux roulants pour déterminer la sécurité, l'aptitude à l'emploi et le développement de nouveaux modèles.
Tous les modèles, types et versions dérivées de conteneurs à roulettes et plateaux roulants destinés à être équipés ou non de ridelles sont soumis à certains essais de la partie 3, comme le stipule la partie 4. Sont également visés les conteneurs à roulettes qui sont partiellement constitués de matériaux non métalliques, tels que plastiques ou contreplaqué.
Les plateaux roulants ne sont soumis qu'à une partie limitée de ces essais, comme le stipule la partie 4.
Kontejnerji s kolesi - 3. del: Preskusne metode
General Information
- Status
- Published
- Publication Date
- 26-Oct-2004
- Withdrawal Date
- 29-Apr-2005
- Technical Committee
- CEN/TC 261 - Packaging
- Drafting Committee
- CEN/TC 261/SC 5 - Primary packaging and transport packaging
- Current Stage
- 9020 - Submission to 2 Year Review Enquiry - Review Enquiry
- Start Date
- 15-Oct-2025
- Completion Date
- 15-Oct-2025
Relations
- Effective Date
- 22-Dec-2008
Overview
EN 12674-3:2004 - "Roll containers - Part 3: Test methods" (CEN) specifies standardized load and mechanical test methods for roll containers and dollies to verify safety, fitness for purpose and to support new design development. The standard applies to all designs and derived forms (metallic and partly non‑metallic constructions such as plastics or plywood). Dollies are covered by a reduced set of tests as defined in Part 4 (performance requirements). EN 12674-3 is a type‑testing document: each test is carried out on a new, undamaged specimen to avoid cumulative damage influencing results.
Key topics and technical requirements
- Scope and test classes: tests on complete assembled units (stability, stiffness, strength, impact), component tests for quality control, and an informative annex (Annex A) for emerging tests.
- Representative test methods (extracts from Clause 4):
- Stability test - determines maximum tilt angles (unloaded and loaded) in four directions using specified castor start positions.
- Diagonal resistance test - measures diagonal deformation and local damage under progressive static loading.
- Side frame strength and stiffness - 3‑point loading to evaluate outward thrust resistance.
- Side frame to base cantilever test - assesses base mounting strength using progressive dead or applied loads.
- Castor and wheel lateral load resistance - simulates kerb impacts to test wheels, forks and mountings.
- Distributed floor load and localised impact tests - check floor strength and resistance to payloading and shunting impacts.
- Free fall/drop test - simulates rough handling to test overall structural integrity (castor/wheel focus).
- General test conditions: tests normally at (20 to 25) °C; tilt angles measured to 0.5°; test load accuracy within 3%; deflection accuracy ±0.5 mm. Typical applied test loads are based on a nominal payload of 250 kg unless otherwise specified.
Applications and practical value
- Product development: guides design validation and early identification of weak features (type tests intended to provoke early failure modes).
- Type testing and certification: used by manufacturers and test laboratories to demonstrate compliance with European performance levels (Part 4).
- Quality control: component tests (Clause 4.3) for batch verification and weld fatigue checks.
- Procurement & safety: logistics managers, retailers and healthcare facilities can specify EN 12674 series compliance to ensure safe material handling equipment.
Who should use this standard
- Roll container and dolly manufacturers
- Independent testing laboratories
- Design engineers and R&D teams
- Procurement/specification writers, safety and compliance officers
- National standards bodies and conformity assessment organizations
Related standards
- EN 12674‑1:1999 - Terminology (defines terms used in Part 3)
- EN 12674‑2 - General design and safety principles
- EN 12674‑4 - Performance requirements (links tests to pass/fail levels)
Keywords: EN 12674-3:2004, roll containers test methods, dollies testing, load testing, CEN standard, stability test, castor resistance, side frame strength.
Frequently Asked Questions
EN 12674-3:2004 is a standard published by the European Committee for Standardization (CEN). Its full title is "Roll containers - Part 3: Test methods". This standard covers: This document covers the load testing of roll containers and dollies for safety, fitness for purpose and the development of new designs. All designs, styles and derived forms of roll containers and dollies intended for fitment of sides or not are subject to certain of the tests in Part 3, as stipulated in Part 4. Also included in the scope are roll containers partly made from non-metallic materials, such as plastic or plywood. Dollies are subject to a more limited range of these tests as stipulated in Part 4.
This document covers the load testing of roll containers and dollies for safety, fitness for purpose and the development of new designs. All designs, styles and derived forms of roll containers and dollies intended for fitment of sides or not are subject to certain of the tests in Part 3, as stipulated in Part 4. Also included in the scope are roll containers partly made from non-metallic materials, such as plastic or plywood. Dollies are subject to a more limited range of these tests as stipulated in Part 4.
EN 12674-3:2004 is classified under the following ICS (International Classification for Standards) categories: 55.180.10 - General purpose containers. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 12674-3:2004 has the following relationships with other standards: It is inter standard links to EN 12674-3:2004/AC:2006. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 12674-3:2004 is associated with the following European legislation: EU Directives/Regulations: 80/232/EEC, 87/356/EEC. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Kontejnerji s kolesi - 3. del: Preskusne metodeRollbehälter - Teil 3: PrüfverfahrenConteneurs a roulettes - Partie 3: Méthodes d'essaiRoll containers - Part 3: Test methods55.180.10General purpose containersICS:Ta slovenski standard je istoveten z:EN 12674-3:2004SIST EN 12674-3:2005en,fr,de01-marec-2005SIST EN 12674-3:2005SLOVENSKI
STANDARD
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 12674-3October 2004ICS 55.180.10English versionRoll containers - Part 3: Test methodsConteneurs à roulettes - Partie 3: Méthodes d'essaiRollbehälter - Teil 3: PrüfverfahrenThis European Standard was approved by CEN on 16 August 2004.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2004 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 12674-3:2004: ESIST EN 12674-3:2005
Side frame mid-height impact tests.20
Roll containers - Part 2: General design and safety principles
Roll containers - Part 4: Performance requirements According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
They comprise apparatus fitted with wheels and/or castors.
For roll containers the superstructure comprises two or more frames which provide retention for items requiring transportation and/or distribution. Dollies can be supplied in a variety of materials and additionally roll containers are supplied in four main styles.
One of these styles, the Nesting style, is further sub-divided into five derived forms and the Demountable style is sub-divided into 2 derived forms.
Part 1 of this document, Terminology, gives details of how these styles differ.
Part 2 - General design and safety principles gives methods of measuring working dimensions and aspects of design that manufacturers need to be aware of.
The test methods given in this Part 3 are supported by performance levels in Part 4 which take account of the normal static and dynamic loads applied in use. This Part 3 of the document sub-divides into 3 classes of tests.
Clause 4.2 contains the main safety and performance tests for complete roll containers or dollies.
Clause 4.3 contains tests on component parts of roll containers and dollies and is intended for quality control purposes. Annex A (informative) covers tests requiring further industry development, which are not yet sufficiently defined to go into the normative section.
In general the earlier tests are intended to be the most stringent in order to achieve early failure in inadequate roll container or dolly designs to cut down on time of design and development.
As these tests are type tests and not proof tests, untested roll containers are used for each test rather than risking accumulated damage affecting subsequent results.
This will result in a better understanding of weak design features and the exact mechanical cause of each failure.
There is no intention in this document to test for the effects of long-term roll container or dolly wear by using extended or cyclic repeat tests other than the tests in 4.3 on steel welds where the principal objective is to examine fatigue. SIST EN 12674-3:2005
angle measured against the major horizontal axis of the length or width (as defined in Part 2) of the roll container and the line of tilt (shown as . in Figure 2) 3.3 angle of inclination
angle in a vertical plane, normal to the line of tilt, at which the roll container becomes unstable and topples sideways (shown as
in Figures 1a and 1b) 3.4 optimum castor start position orientation with the castor arranged in the normal trailing (running) position 3.5
transverse 90 castor start position orientation with the castor arranged at 90 degrees to the trailing (running) position NOTE This will be pointing outwards on the right hand side of a roll container, inwards on the left hand side of a roll container 3.6 adverse castor start position orientation with the castor arranged at 180 degrees to the trailing (running) position 3.7
transverse 270 castor start position orientation with the castor arranged at 270 degrees to the trailing (running) position SIST EN 12674-3:2005
castor swivel axis vertical axis around which the castor fork rotates
[extracted from EN 12526 : 1998, Castors and wheels - Vocabulary, recommended symbols and multilingual dictionary] NOTE The convention for positive angular rotation is an anti-clockwise direction when viewed from above the swivel axis. 3.9 geometric centre centre point in plan elevation generated by an imaginary line from the opposite internal corners of the base 3.10 vertical axis central vertical axis of a roll container or dolly passing through the geometric centre 4. Test methods 4.1 General Each test shall be carried out on a new undamaged roll container.
All tests, except where required otherwise in Part 4, shall be conducted at (20 to 25) °C.
Tilting angles shall be measured to an accuracy of 0,5 degrees, test loads to an accuracy of within 3 % of maximum load applied and deflections or distortions to an accuracy of ± 0,5 mm. The tolerance on dimension of fixed stops and hazards shall be ± 2 mm and the positioning of test loads needed for testing, load applicators and spreader bars shall be to an accuracy of ± 5 mm. Unless otherwise stated here, or in Part 4, all applied test loads are based on a roll container or dolly payload of 250 kg. Where loads are applied to specimens, the minimum deflection readings shall be taken as follows: test commencement at zero load, full load, zero load immediately after the loading cycle has terminated. 4.2 Tests on roll containers - complete assembled 4.2.1 Stability test baWßFbaWßF Figure 1a —Stability test – right
Figure 1b Stability test – forward SIST EN 12674-3:2005
To determine the maximum angle of tilt the roll container or dolly can resist without toppling, when unloaded in 4 directions then loaded in 4 directions, each using the most detrimental castor positions. These directions are - right tilt ‘R’, left tilt ‘L’, forward tilt ‘F’ and backward tilt ‘B’
4.2.1.2 Apparatus:
A hinged, rigid, flat supporting table capable of slow inclination as shown in Figure 1 with the following: a) anti-slide load support panel shown as a in Figure 1a; b) restraint bar (shown as b in Figures 1a,1b) 40mm high running full length of table and parallel with the hinge; c) inclinometer (shown as c in Figure 1a) for measurement of angle of inclination ; d) dummy load (shown as W in Figures 1a,1b) with centre of gravity G on the vertical axis between 230 mm and 270 mm above the table surface. 4.2.1.3 Procedure (unloaded) Set the table within 0,3° of level in both horizontal axes. For each of the four test modes set the castor in the maximum detrimental position (castor inwards and normal to stop b) in the direction of arrow R in Figure 2.
Arrange a suitable safety restraint cord to prevent the specimen toppling to the floor. Raise the table at a rate of between 0,3 degree/sec and 1,0 degree/sec thereby forcing the roll container against the edge of restraint stop ‘b’ shown as XX in Figure 2 until the specimen commences to topple. Record this as angle of inclination .
Repeat the test to determine
in each of 4 directions as below. R Right L Left F Forward B Back 4.2.1.4 Procedure (loaded) Set up the specimen as above but position a dummy load W equal to 0,2 x payload, centrally on the vertical axis at h = 250 mm. Secure the load to the specimen floor by bolts or straps.
Where the roll container is designed for hanging garments, the dummy load shall be suspended from the garment hanging rail with its centre of gravity at a distance of 0,5 metre. NOTE Although each roll container will have four stability inclination angles associated with it, the angles L and R may, with some designs be equal.
Diagonal resistance test 4.2.2.1
Purpose To simulate handling forces across corners of roll containers causing diagonal deformation.
To measure the liability to local damage in sockets of demountable designs.
This progressive static load test ensures a measurable result and allows determination of assembled unit stiffness and strength. 4.2.2.2
Apparatus a) Reaction frame shown in Figure 3 mounted horizontally with load applicator at F. b) Method to measure diagonal distance d1
4.2.2.3
Procedure Stand the empty roll container or dolly with castors/wheels touching the floor.
Gradually apply load F over a period of (15 to 30) seconds, record the resulting local distortion and overall distortion by continuously measuring d1 and plotting against F.
Continue until d1 equals 0,99 of original diagonal length and measure the load.
Reduce the load to zero and measure the residual distortion dR where dR is the difference between d1 at start and d1 at termination. Turn the specimen and repeat the loading cycle on the second diagonal where construction is not identical. SIST EN 12674-3:2005
The length of the supports and central load bar W shall be sufficient to cover the full extent of the main elements of the side structure. 4.2.3.3 Procedure Apply without shock a steadily increasing or multiple step incremental load to the centre of the side frame to make up load W, where W = 0,5 x payload.
Hold for duration t, measure the resulting deflection d1, reduce the load to zero and measure the residual deflection dR.
NOTE This test is not an infill test nor intended to test the mounting point of the side frame or its strength at that point, that is the purpose of tests 4.3.3 and 4.2.4 respectively. SIST EN 12674-3:2005
abWhdc10,5h
abWhdc10,5h Figure 5 — Side frame to base cantilever test (5a dead load and 5b applied load) SIST EN 12674-3:2005
Use a single
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The standard EN 12674-3:2004, titled "Roll containers - Part 3: Test methods," serves a critical function in the safety and design of roll containers and dollies. The scope encompasses comprehensive load testing procedures to ensure these products meet safety standards and are fit for their intended purpose. One of the significant strengths of this standard is its inclusive nature, covering all designs, styles, and variations of roll containers and dollies, particularly those that may utilize non-metallic materials like plastic or plywood. This flexibility ensures that the standard remains relevant in a variety of applications and industries, reflecting current trends in material usage and design innovations. Furthermore, the standard outlines specific testing requirements that apply to roll containers intended for fitment of sides, ensuring that all products, regardless of their specific configurations, are evaluated against rigorous safety criteria. The inclusion of dollies in the document, albeit with a more limited range of tests, ensures that even simpler transport solutions adhere to baseline safety standards. The relevance of EN 12674-3:2004 cannot be overstated, as it provides manufacturers with the necessary guidelines to develop new designs while prioritizing safety and functionality. This fosters an environment of continuous improvement and accountability in the design of roll containers and dollies, ultimately benefiting end-users who rely on these products for effective logistical operations. The standard stands as a crucial resource for ensuring that the testing methods align with the evolving needs of the industry.
La norme EN 12674-3:2004 offre un cadre exhaustif pour le test des conteneurs roulants et des dollys, en mettant l'accent sur leur sécurité, leur adéquation à l'usage et le développement de nouveaux designs. Ce document se distingue par sa portée bien définie, qui inclut tous les designs, styles et formes dérivées de conteneurs roulants et de dollys, qu'ils soient équipés ou non de parois. Cela garantit une couverture complète des différents types de conteneurs utilisés dans diverses applications. Un point fort majeur de cette norme réside dans sa capacité à inclure des conteneurs roulants fabriqués en matériaux non métalliques, comme le plastique ou le contreplaqué. Cela démontre une flexibilité et une adaptabilité importantes aux évolutions des matériaux et des technologies utilisées dans l'industrie. En intégrant ces matériaux, la norme s'assure que les méthodes de test restent pertinentes et en phase avec les innovations du marché. De plus, la norme précise également que les dollys sont soumis à un éventail plus limité de tests, ce qui permet une approche proportionnée et ciblée en fonction de leur conception et de leur usage prévu. Cette distinction est essentielle pour garantir la sécurité et l'efficacité opérationnelle des dollys tout en ne surchargeant pas le processus de test. La norme EN 12674-3:2004 est donc non seulement pertinente, mais elle est également essentielle pour assurer la qualité et la sécurité des conteneurs roulants et des dollys. Sa mise en œuvre est cruciale pour les fabricants et les utilisateurs, garantissant que tous les produits répondent à des critères de performance rigoureux.
標準EN 12674-3:2004は、ロールコンテナおよびドーリーの安全性、用途に対する適合性、ならびに新しいデザインの開発に関する負荷試験を網羅している重要な文書です。この標準は、ロールコンテナおよびドーリーのすべてのデザイン、スタイル、および派生形状が、パート4に示されている特定の試験に従うことを義務付けています。これにより、規格が幅広く適用されることが保障されます。 EN 12674-3の強みは、その包括的な試験方法にあります。非金属材料（プラスチックや合板など）を一部使用したロールコンテナも対象に含まれており、現代の多様なニーズに応えることができます。また、ドーリーについては、パート4に従って、より限定的な範囲で試験が行われますが、必要な安全基準と機能に対する妥当性を確保する上で重要な役割を果たします。 この標準の関連性は、物流や輸送業界において、ロールコンテナやドーリーの安全性向上と性能の確保に直接寄与する点にあります。新しいデザインの開発を促進し、安全かつ効率的な運用が可能となることで、業界全体の品質基準を引き上げることが期待されます。このように、EN 12674-3は業界のニーズに応えるために必要不可欠な標準であると言えます。
Die Norm EN 12674-3:2004 befasst sich umfassend mit den Prüfmethoden für Rollcontainer und Dollies, insbesondere im Hinblick auf die Belastungsprüfung. Der Umfang der Norm ist klar umrissen und bietet Richtlinien für die Sicherheit und Eignung dieser Transportmittel sowie für die Entwicklung neuer Designs. Die Norm stellt sicher, dass alle Konstruktionen und Stile von Rollcontainern, unabhängig davon, ob sie mit Seitenwänden ausgestattet sind oder nicht, bestimmten Tests unterzogen werden. Eine der Stärken dieser Norm ist ihre Flexibilität, da sie auch Rollcontainer umfasst, die teilweise aus nichtmetallischen Materialien gefertigt sind, wie zum Beispiel Kunststoff oder Sperrholz. Dies spiegelt die modernen Anforderungen an Materialvielfalt in der Transport- und Lagerlogistik wider und gewährleistet, dass die Sicherheitsstandards auch für innovative Materialien gelten. Darüber hinaus ist die Norm für Dollies relevant, da sie spezifische Tests für diese Produkte festlegt, auch wenn die Bandbreite der Tests hier eingeschränkt ist. Dies zeigt, dass die Norm die unterschiedlichen Einsatzbereiche und Anforderungen der verschiedenen Transportmittel berücksichtigt und somit eine maßgeschneiderte Herangehensweise an die Sicherheit und Funktionalität bietet. Insgesamt weist die EN 12674-3:2004 durch ihren klaren Fokus auf belastungsrelevante Prüfmethoden und die Einbeziehung neuartiger Materialien eine hohe Relevanz für die Industrie auf. Sie stellt sicher, dass sowohl Rollcontainer als auch Dollies den geforderten Sicherheitsstandards entsprechen und für ihre jeweiligen Anwendungen geeignet sind.
EN 12674-3:2004는 롤 컨테이너 및 돌리의 하중 시험을 다룬 표준으로, 안전성, 목적 적합성 및 새로운 디자인 개발에 중점을 둡니다. 이 문서는 롤 컨테이너와 돌리의 모든 디자인, 스타일 및 유도 형태가 포함되며, 이는 부속에 적합한지 여부를 판단하기 위해 파트 4에서 규정된 여러 시험을 받도록 요구됩니다. 이 표준의 강점 중 하나는 롤 컨테이너의 시험 범위를 포괄적으로 다룬다는 점입니다. 파트 3에서는 비금속 재료, 예를 들어 플라스틱이나 합판으로 부분적으로 제작된 롤 컨테이너도 시험 대상이 되므로, 다양한 재료 및 디자인에 대해 적합성을 평가할 수 있는 기준이 마련되어 있습니다. 이는 제조업체들이 다양한 응용 사례를 고려하여 안전하고 효율적인 롤 컨테이너를 설계할 수 있도록 돕습니다. 또한, 돌리의 경우에는 파트 4에서 규정된 제한된 범위의 시험을 받도록 되어 있습니다. 이는 돌리의 디자인적, 기능적 특성을 고려하여 수행되는 시험으로, 사용자가 요구하는 안전 기준을 충족할 수 있도록 설계되어 있습니다. EN 12674-3:2004는 롤 컨테이너와 돌리의 안전성 및 효율성을 보장하기 위한 중요한 기준으로, 제조업체와 사용자 모두에게 필수적인 정보를 제공하며, 이는 장기적인 제품 신뢰성을 높이는 데 기여합니다. 이러한 이유로 이 표준은 현대 물류 및 보관 산업에서 큰 의미를 가집니다.
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