Graphic technology - Safety requirements for graphic technology equipment and systems - Part 1: General requirements (ISO 12643-1:2023)

This document provides safety specifications for the design and construction of new equipment used in prepress systems, printing press systems, binding and finishing systems, converting systems, corrugated board manufacturing systems and stand‑alone platen presses. It is applicable to equipment used in stand-alone mode, or in combination with other machines, including ancillary equipment, in which all the machine actuators (e.g. drives) of the equipment are controlled by the same control system.
The requirements given in this document are applicable to the equipment covered by ISO 12643 (all parts), unless otherwise noted. This document is intended to be used in conjunction with the applicable part of ISO 12643 that contains additional requirements specific to a particular type of equipment.
This document addresses recognized significant hazards specific to equipment and systems in the following areas:
—     mechanical;
—     electrical;
—     slipping, tripping, falling;
—     ergonomics;
—     noise;
—     UV and laser radiation;
—     fire and explosion;
—     thermal;
—     substances and material used for processing;
—     failure, malfunction of control system;
—     other types of emissions [e.g. ozone, ink mist, volatile organic compounds (VOCs), etc.].
This document is not applicable to:
—     equipment manufactured before the date of its publication;
—     ordinary office equipment for digital printing and paper processing, such as digital printers, copiers, sorters, binders and staplers, which is intended for use outside the printing and paper industry;
—     winder-slitters and sheeters in paper finishing (sheeters with unwinders);
—     office-type collating machines equipped with friction feeders;
—     mail processing machines;
—     machines used for filling packages (such as machines for shaping, filling, and closing the package); and
—     textile printing presses.
The safety principles established in this document can also be applicable to the design of equipment within areas of technology that are not specified in ISO 12643 (all parts).

Graphische Technik - Sicherheitsanforderungen an Ausrüstungen und Systeme der graphischen Technik - Teil 1: Allgemeine Anforderungen (ISO 12643-1:2023)

Dieses Dokument enthält Sicherheitsanforderungen an die Konstruktion und den Bau von neuen Maschinen, die in Anlagen in der Druckvorstufe, in Druckmaschinensystemen, Buchbinderei- und Weiterverarbeitungssystemen, Papierverarbeitungssystemen, Wellpappenherstellungssystemen verwendet werden und von eigenständigen Stanztiegeln. Es ist anwendbar für eigenständige Maschinen und für mit anderen Maschinen kombinierte Ausrüstungen, einschließlich der Zusatzeinrichtungen, bei denen alle Maschinenaktoren (z. B. Antriebe) der Ausrüstung durch dieselbe Steuerung geregelt werden.
Die in diesem Dokument aufgeführten Anforderungen sind anwendbar für die von ISO 12643 (alle Teile) erfassten Ausrüstung, sofern nicht anders angegeben. Es ist vorgesehen, dieses Dokument in Verbindung mit einem anderen einschlägigen Teil von ISO 12643 anzuwenden, der weitere Anforderungen enthält, die für eine bestimmte Ausrüstungsart spezifisch sind.
Dieses Dokument legt die als signifikant eingestuften Gefährdungen fest, die für die Ausrüstungen und Systeme folgender Bereiche spezifisch sind:
-   mechanische Gefährdungen;
-   elektrische Gefährdungen;
-   Gefährdungen durch Ausrutschen, Stolpern und Stürzen;
-   ergonomische Gefährdungen;
-   Gefährdungen durch Lärm;
-   Gefährdungen durch UV- und Laserstrahlen;
-   Gefährdungen durch Feuer und Explosion;
-   thermische Gefährdungen;
-   Gefährdungen durch die zu verarbeitenden Substanzen und Materialien;
-   Gefährdungen durch Ausfall und Fehlfunktion der Steuerung;
-   Gefährdungen durch andere Arten von Emissionen (z. B. Ozon, Farbnebel, flüchtige organische Verbindungen (VOC) usw.)
Dieses Dokument ist nicht anwendbar für:
-   Ausrüstungen, die vor dem Veröffentlichungsdatum hergestellt wurden
-   gewöhnliche Bürogeräte für den Digitaldruck und die Papierverarbeitung, wie Digitaldrucker, Kopierer, Sortierer, Binde- und Heftgeräte, die für den Einsatz außerhalb der Druck- und Papierindustrie bestimmt sind;
-   Rollenschneidemaschinen und Querschneider in der Druckweiterverarbeitung (Querschneider mit Abrollung);
-   Zusammentragmaschinen für den Bürobereich, die mit Reib-(Friktions-)Anlegern ausgerüstet sind;
-   Postbearbeitungsmaschinen;
-   Maschinen für das Füllen von Verpackungen (z. B. Maschinen zum Formen, Füllen und Verschließen der Verpackung);
-   Textildruckmaschinen.
Die in diesem Dokument festgelegten Sicherheitsgrundsätze können auch für die Konstruktion von Ausrüstungen aus anderen Technikbereichen anwendbar sein, die nicht in ISO 12643 (alle Teile) festgelegt sind.

Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de technologie graphique - Partie 1: Exigences générales (ISO 12643-1:2023)

Le présent document établit les spécifications de sécurité applicables à la conception et à la construction de nouveaux équipements utilisés dans les systèmes de préimpression, les systèmes de presse d'impression, les systèmes de reliure et de finissage, les systèmes de façonnage, les systèmes de fabrication de carton ondulé et les presses à plateaux autonomes. Il s'applique aux équipements utilisés soit en mode autonome, soit conjointement à d'autres machines, notamment des équipements auxiliaires, dans lesquels l'ensemble des actionneurs de la machine (par exemple, entraînements) sont commandés par le même système.
Les exigences énoncées dans le présent document sont applicables aux équipements couverts par l'ISO 12643 (toutes les parties), sauf indication contraire. Le présent document est destiné à être utilisé conjointement à la partie applicable de l'ISO 12643 qui contient des exigences supplémentaires spécifiques à un type d'équipement donné.
Le présent document présente les phénomènes dangereux significatifs reconnus spécifiques aux équipements et systèmes dans les domaines suivants:
—     phénomènes dangereux mécaniques;
—     phénomènes dangereux électriques;
—     glissade, trébuchement, chute;
—     ergonomie;
—     bruit;
—     rayonnement UV et laser;
—     incendie et explosion;
—     phénomènes dangereux thermiques;
—     substances et matières utilisées dans le traitement;
—     défaillance et dysfonctionnement du système de commande;
—     autres types d'émissions [par exemple, ozone, brouillard d'encre, composés organiques volatils (COV), etc.].
Le présent document ne s'applique pas:
—     aux équipements fabriqués avant la date de sa publication;
—     au matériel de bureau ordinaire utilisé pour l'impression numérique et le traitement papier, tel que les imprimantes numériques, photocopieuses, trieuses, relieuses et agrafeuses, destiné à être utilisé en dehors de l'industrie de l'impression et du papier;
—     aux découpeuses-enrouleuses et coupeuses pour opérations de finissage (coupeuses avec dévidoirs);
—     aux assembleuses de bureau équipées de margeurs à friction;
—     aux machines de traitement du courrier;
—     aux machines utilisées pour le conditionnement (mise en forme, remplissage et fermeture de paquets);
—     aux presses pour impression de textile.
Les principes de sécurité établis dans le présent document peuvent également s'appliquer à la conception d'équipements relevant de domaines technologiques qui ne sont pas spécifiés dans l'ISO 12643 (toutes les parties).

Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in sisteme - 1. del: Splošne zahteve (ISO 12643-1:2023)

Ta dokument zajema varnostne specifikacije za načrtovanje oziroma konstrukcijo nove opreme, ki se uporablja
v sistemih za grafično pripravo, sistemih tiskarskih strojev, knjigoveznici in grafični dodelavi, sistemih za pretvorbo, sistemih za izdelavo valovitega kartona in samostojne zaklopne tiskarske stroje. Uporablja se za opremo
v samostojni izvedbi ali v kombinaciji z drugimi stroji, vključno s pomožno opremo, kjer vse pogone (npr. motorje) opreme stroja krmili isti kontrolni sistem.
Zahteve, podane v tem dokumentu, se uporabljajo za opremo, ki je zajeta v standardu ISO 12643 (vsi deli), razen če ni drugače navedeno. Ta dokument je namenjen uporabi v povezavi z veljavnim delom standarda ISO 12643, ki vsebuje dodatne zahteve za določene vrste opreme.
Ta dokument obravnava prepoznane pomembne nevarnosti, ki veljajo za opremo in sisteme na
naslednji področjih:
– mehanska nevarnost;
– električna nevarnost;
– nevarnost zdrsa, spotikanja, padca;
– ergonomija;
– hrup;
– UV in lasersko sevanje;
– požar in eksplozija;
– nevarnost toplotne obremenitve;
– nevarnost snovi in materialov za obdelavo;
– nevarnost okvare, nepravilnega delovanja krmilnega sistema;
– druge vrste emisij [npr. ozon, meglica črnila, hlapne organske spojine (VOC) itd.].
Dokument se ne uporablja za:
– opremo, ki je bila izdelana pred datumom te objave;
– običajno pisarniško opremo za digitalno tiskanje in obdelavo papirja, npr. digitalni tiskalniki, kopirni stroji, naprave za razvrščanje, stroji za vezavo in spenjanje, ki so namenjeni uporabi zunaj področja papirne industrije in tiskarstva;
– stroje za navijanje in rezalne stroje za končno obdelavo (rezalni stroji z odvijalom);
– pisarniške stroje za zbiranje papirja, opremljene s tornimi podajalniki;
– stroje za obdelavo pošte;
– stroje za polnjenje paketov (npr. stroji za oblikovanje, polnjenje in zapiranje paketov);
in
– stroje za tiskanje na tekstil.
Varnostna načela, določena v tem dokumentu, se lahko uporabljajo tudi za načrtovanje opreme
na tehnoloških področjih, ki niso določena v standardu ISO 12643 (vsi deli).

General Information

Status
Published
Publication Date
12-Dec-2023
Withdrawal Date
19-Sep-2021
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
13-Dec-2023
Completion Date
13-Dec-2023

Relations

Standard
EN ISO 12643-1:2024
English language
121 pages
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Standards Content (Sample)


SLOVENSKI STANDARD
01-marec-2024
Nadomešča:
SIST EN 1010-1:2005+A1:2011
SIST ISO 12643-1:2010
Grafična tehnologija - Varnostne zahteve za grafično tehnološko opremo in
sisteme - 1. del: Splošne zahteve (ISO 12643-1:2023)
Graphic technology - Safety requirements for graphic technology equipment and
systems - Part 1: General requirements (ISO 12643-1:2023)
Graphische Technik - Sicherheitsanforderungen an Ausrüstungen und Systeme der
graphischen Technik - Teil 1: Allgemeine Anforderungen (ISO 12643-1:2023)
Technologie graphique - Exigences de sécurité pour les systèmes et l'équipement de
technologie graphique - Partie 1: Exigences générales (ISO 12643-1:2023)
Ta slovenski standard je istoveten z: EN ISO 12643-1:2023
ICS:
37.100.10 Reprodukcijska oprema Reproduction equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN ISO 12643-1
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2023
EUROPÄISCHE NORM
ICS 37.100.10 Supersedes EN 1010-1:2004+A1:2010
English Version
Graphic technology - Safety requirements for graphic
technology equipment and systems - Part 1: General
requirements (ISO 12643-1:2023)
Technologie graphique - Exigences de sécurité pour les Graphische Technik - Sicherheitsanforderungen an
systèmes et l'équipement de technologie graphique - Ausrüstungen und Systeme der graphischen Technik -
Partie 1: Exigences générales (ISO 12643-1:2023) Teil 1: Allgemeine Anforderungen (ISO 12643-1:2023)
This European Standard was approved by CEN on 19 November 2023.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 12643-1:2023 E
worldwide for CEN national Members.

Contents Page
European foreword . 3

European foreword
This document (EN ISO 12643-1:2023) has been prepared by Technical Committee ISO/TC 130
"Graphic technology" in collaboration with Technical Committee CEN/TC 198 “Printing and paper
machinery - Safety” the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2024, and conflicting national standards shall be
withdrawn at the latest by June 2026.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 1010-1:2004+A1:2010.
Any feedback and questions on this document should be directed to the users’ national standards
body/national committee. A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the
United Kingdom.
Endorsement notice
The text of ISO 12643-1:2023 has been approved by CEN as EN ISO 12643-1:2023 without any
modification.
INTERNATIONAL ISO
STANDARD 12643-1
Third edition
2023-11
Graphic technology — Safety
requirements for graphic technology
equipment and systems —
Part 1:
General requirements
Technologie graphique — Exigences de sécurité pour les systèmes et
l'équipement de technologie graphique —
Partie 1: Exigences générales
Reference number
ISO 12643-1:2023(E)
ISO 12643-1:2023(E)
© ISO 2023
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
ISO 12643-1:2023(E)
Contents Page
Foreword . vi
Introduction .viii
1 Scope . 1
2 Normative references . 2
3 Terms and definitions . 5
4 Significant hazards .14
5 Safety requirements and/or protective measures .15
5.1 General . 15
5.2 Risk assessment . 15
5.3 Safeguarding of significant hazards. 15
5.3.1 General principles . 15
5.3.2 Guards . 15
5.3.3 In-running (in-going) nips . 18
5.3.4 Guarding in-running nips . 19
5.3.5 Interlocks . 22
5.3.6 Hold-to-run mode .23
5.3.7 Protective measures for accessible hazard zones . 24
5.3.8 Guarding reel unwinding, rewinding and transport devices .25
5.3.9 Threading of web material .40
5.3.10 General requirements for feeding units and delivery units .40
5.4 Requirements for protection against other hazards . 45
5.4.1 General . 45
5.4.2 Fire and explosion protection. 45
5.4.3 Electrical equipment .50
5.4.4 Working platforms, access stairs, passageways, fixed ladders and raised
workplaces . 51
5.4.5 Stability . 55
5.4.6 High contact temperatures .56
5.4.7 Noise .56
5.4.8 Radiation hazards . 57
5.4.9 Stationary knives .58
5.4.10 Doctor blades .58
5.4.11 Rotary tools .58
5.4.12 Transport and storage of hazardous tools .58
5.4.13 Protruding machine parts .58
5.4.14 Handwheels and cranks . 59
5.4.15 Oxidizers, incinerators or thermal cleaning plants. 59
5.4.16 Protection against crushing and shearing hazards . 59
5.4.17 Contact with hazardous substances .60
5.5 Release from hazardous situation .60
5.6 Control zones .60
5.6.1 General .60
5.6.2 Purpose of zone configuration .60
5.6.3 Control stations in control zones .60
5.7 Controls . 61
5.7.1 General . 61
5.7.2 Manual control devices . 61
5.7.3 Initiating machine motion . 67
5.7.4 Hold-to-run controls . 67
5.7.5 Two-hand controls . 67
5.7.6 Electro-sensitive protective devices .68
5.7.7 Pressure-sensitive mats, pressure-sensitive bumpers, trip devices .68
iii
ISO 12643-1:2023(E)
5.7.8 Braking devices and clutches . 69
5.8 Control stations . 70
5.8.1 General . 70
5.8.2 Control station location . 70
5.8.3 Portable control stations . 70
5.9 Remote access . 71
5.10 Safety-related control systems . 71
5.10.1 Hydraulic, pneumatic, electric and electronic control systems . 71
5.10.2 Electronic adjustable speed drives .73
5.10.3 Cut-off of main energy source .74
5.10.4 Residual-pile monitoring systems .74
5.10.5 Unobserved unguarded hazard zones .74
5.10.6 Increased control system requirements for hand-fed machines .74
5.11 Ergonomics and labelling of indicators and actuators . 75
6 Verification of the safety requirements and/or protective/risk reduction measures .75
7 Signals and warning devices .79
7.1 General . 79
7.2 Audible warning system .80
7.2.1 Audible alarm .80
7.2.2 Warning period .80
7.2.3 Permissive period .80
7.2.4 Optional personnel warning lights with audible alarm .81
7.2.5 Optional personnel warning lights for automatic set-up operations .82
7.2.6 Optional personnel warning lights for auxiliary equipment having armed
status .82
7.3 Area-light warning system .82
8 Information for use .83
8.1 Safety signs .83
8.2 Specific requirements for machine markings .83
8.2.1 Markings and signs/labels .83
8.2.2 Additional requirements for pile lifting and lowering devices, pile turners
and reel turners.83
8.2.3 Machinery fitted with laser equipment .83
8.2.4 Machinery with UV radiation emission .83
8.2.5 Machines having hot parts .83
8.2.6 Feeding belt .83
8.3 Contents of instruction handbook .84
8.3.1 General .84
8.3.2 Machines using combustible liquids .85
8.3.3 Machines with cutting knives .86
8.3.4 Handling heavy machine parts .86
8.3.5 Machines with automatic paper loading .86
8.3.6 Residual risks using ESPDs .86
8.3.7 Pile turners and reel turners .86
8.3.8 Pile carriers . .86
8.3.9 Residual risk for hold-to-run speeds of above 10 m/min under two-hand
control .86
8.3.10 Use of stroboscopes .87
8.3.11 Reel rewinding unit with contact/pressure roller .87
8.3.12 Machines with doctor blades . .87
Annex A (normative) Area-light warning system .88
Annex B (informative) List of significant hazards .91
Annex C (informative) Risk analysis relating to the pitch angle of access stairs .95
Annex D (informative) Noise .97
iv
ISO 12643-1:2023(E)
Annex E (informative) Example layout of instruction handbooks .99
Annex F (normative) Occurrence of a hazardous explosive atmosphere . 101
Annex G (informative) Relationship between zones and equipment to be used . 104
Bibliography . 107
v
ISO 12643-1:2023(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO document should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use
of (a) patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed
patent rights in respect thereof. As of the date of publication of this document, ISO had not received
notice of (a) patent(s) which may be required to implement this document. However, implementers are
cautioned that this may not represent the latest information, which may be obtained from the patent
database available at www.iso.org/patents. ISO shall not be held responsible for identifying any or all
such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 130, Graphic technology, in collaboration
with the European Committee for Standardization (CEN) Technical Committee CEN/TC 198, Printing
and paper machinery — Safety, in accordance with the Agreement on technical cooperation between ISO
and CEN (Vienna Agreement).
This third edition cancels and replaces the second edition (ISO 12643-1:2009), which has been
technically revised.
The main changes compared to the previous edition are as follows:
— in 5.3.2, the requirements for guards (fixed guards with hinges, inclusion of examples of fastening
devices, e.g. rotary clamping closures, adaptation to ISO 13857:2019) have been revised;
— former 6.5.5 (interlocking with guard locking) has been deleted (related machine-specific
requirements are provided in the subsequent parts of ISO 12643 series);
— in 5.3.6, the requirements for hold-to-run controls have been revised;
— in 5.3.8, the requirements for reel unwinding devices, rewinding devices and reel transport systems
have been revised (monitoring of the chucking cones, adaptation of the requirements to smaller
machinery, monitoring of the circumferential speed with regard to overwinding, area protection,
protective devices at rewinding devices with manual or automatic reel change);
— in 5.3.10, the requirements for pile carrier movements at feeders and deliveries have been revised;
— in 5.4.2, the requirements for explosion and fire protection have been revised;
— in 5.4.8.2, the requirements for UV radiation to the cited EN 12198-1:2000 have been adapted: no
distinction between UVA and UVB/UVC anymore, reference to effective UV radiation;
vi
ISO 12643-1:2023(E)
— a new subclause (5.4.10) about doctor blades has been added;
— in 5.7.2, information that touch sensitive control devices shall not be used for initiating safety
functions has been clarified;
— in 5.7.2.3, colours for controls have been adapted;
— in 5.7.2.5.1.2, the comprehensive requirements for emergency stop devices have been replaced by
reference to IEC 60204-1:2016/AMD 1:2021 and ISO 13850:2015 (references to safety functions of
IEC 61800-5-2, e.g. STO);
— in 5.7.6, the requirements of ESPDs to IEC 61496-1:2020 and IEC 61496-2:2020 has been adapted;
likewise, the heights of the light beams for a 3-beam solution have been adapted;
— in 5.8, the requirements to fixed and portable control station have been adapted;
— in 5.10, the requirements for control systems has been revised:
— the term "irreversible injuries" has been introduced;
— an overview table of the performance levels defined in the document has been inserted;
— in Clause 6, detailed listings of the validation methods for all safeguarding measures has been
added;
— in 8.3.1, the requirements for instruction handbook with regard to noise emission values and
hearing protection have been amended;
— Annex A has been revised and has been converted to a normative annex;
— the list of significant hazards has been moved to Annex B;
— the noise comparison values in Annex D has been added;
— a normative Annex F on occurrence of a hazardous explosive atmosphere has been added;
— an informative Annex G on the relationship between protection zones against explosion and
equipment to be used has been added.
A list of all parts in the ISO 12643 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
vii
ISO 12643-1:2023(E)
Introduction
This document is a type-C standard as stated in ISO 12100.
This document is of relevance, in particular, for the following stakeholder groups representing the
market players with regard to machinery safety:
— machine manufacturers (small, medium and large enterprises);
— health and safety bodies (regulators, accident prevention organisations, market surveillance, etc.)
Others can be affected by the level of machinery safety achieved with the means of the document by the
above-mentioned stakeholder groups:
— machine users/employers (small, medium and large enterprises);
— machine users/employees (e.g. trade unions, organizations for people with special needs);
— service providers, e. g. for maintenance (small, medium and large enterprises);
— consumers (in case of machinery intended for use by consumers).
The above-mentioned stakeholder groups have been given the possibility to participate at the drafting
process of this document.
The machinery concerned and the extent to which hazards, hazardous situations or hazardous events
are covered are indicated in the Scope and in Clause 5 of this document.
When requirements of this type-C standard are different from those which are stated in type-A or B
standards, the requirements of this type-C standard take precedence over the requirements of the
other standards for machines that have been designed and built according to the requirements of this
type-C standard.
This document was developed to harmonize the requirements of the following U.S. and European safety
standards:
— EN 1010-1:2004+A1:2010;
— EN 1010-2:2006+A1:2010;
— EN 1010-3:2002+A1:2009;
— EN 1010-4:2004+A1:2009;
— EN 1010-5:2005;
— ANSI B65-1:2011;
— ANSI B65-2:2011;
— ANSI B65-3:2011;
— ANSI B65-5:2011.
Requirements specific to prepress and press equipment and systems, binding and finishing equipment
and systems, converting equipment and systems, corrugated board manufacturing equipment and
systems and stand-alone platen presses that are not included in this document, are given in subsequent
parts of ISO 12643 that contain additional requirements specific to that type of equipment.
viii
INTERNATIONAL STANDARD ISO 12643-1:2023(E)
Graphic technology — Safety requirements for graphic
technology equipment and systems —
Part 1:
General requirements
1 Scope
This document provides safety specifications for the design and construction of new equipment used
in prepress systems, printing press systems, binding and finishing systems, converting systems,
corrugated board manufacturing systems and stand-alone platen presses. It is applicable to equipment
used in stand-alone mode, or in combination with other machines, including ancillary equipment,
in which all the machine actuators (e.g. drives) of the equipment are controlled by the same control
system.
The requirements given in this document are applicable to the equipment covered by ISO 12643 (all parts),
unless otherwise noted. This document is intended to be used in conjunction with the applicable part of
ISO 12643 that contains additional requirements specific to a particular type of equipment.
This document addresses recognized significant hazards specific to equipment and systems in the
following areas:
— mechanical;
— electrical;
— slipping, tripping, falling;
— ergonomics;
— noise;
— UV and laser radiation;
— fire and explosion;
— thermal;
— substances and material used for processing;
— failure, malfunction of control system;
— other types of emissions [e.g. ozone, ink mist, volatile organic compounds (VOCs), etc.].
This document is not applicable to:
— equipment manufactured before the date of its publication;
— ordinary office equipment for digital printing and paper processing, such as digital printers, copiers,
sorters, binders and staplers, which is intended for use outside the printing and paper industry;
— winder-slitters and sheeters in paper finishing (sheeters with unwinders);
— office-type collating machines equipped with friction feeders;
— mail processing machines;
ISO 12643-1:2023(E)
— machines used for filling packages (such as machines for shaping, filling, and closing the package);
and
— textile printing presses.
The safety principles established in this document can also be applicable to the design of equipment
within areas of technology that are not specified in ISO 12643 (all parts).
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 3691-4:2020, Industrial trucks — Safety requirements and verification — Part 4: Driverless industrial
trucks and their systems
ISO 3864-1:2011, Graphical symbols — Safety colours and safety signs — Part 1: Design principles for
safety signs and safety markings
ISO 3864-2:2016, Graphical symbols — Safety colours and safety signs — Part 2: Design principles for
product safety labels
ISO 3864-3:2012, Graphical symbols — Safety colours and safety signs — Part 3: Design principles for
graphical symbols for use in safety signs
ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their
components
ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their
components
ISO 7010:2019, Graphical symbols — Safety colours and safety signs — Registered safety signs
ISO 7731:2003, Ergonomics — Danger signals for public and work areas — Auditory danger signals
ISO 11553-1:2020, Safety of machinery — Laser processing machines — Part 1: Laser safety requirements
ISO/TR 11688-1:1995, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
ISO 11689:1996, Acoustics — Procedure for the comparison of noise-emission data for machinery and
equipment
ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction
ISO 13732-1:2006, Ergonomics of the thermal environment — Methods for the assessment of human
responses to contact with surfaces — Part 1: Hot surfaces
ISO 13849-1:2023, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13849-2:2012, Safety of machinery — Safety-related parts of control systems — Part 2: Validation
ISO 13850:2015, Safety of machinery — Emergency stop function — Principles for design
ISO 13851:2019, Safety of machinery — Two-hand control devices — Principles for design and selection
ISO 13854:2017, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds of
parts of the human body
ISO 12643-1:2023(E)
ISO 13856-1:2013, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles
for design and testing of pressure-sensitive mats and pressure-sensitive floors
ISO 13856-2:2013, Safety of machinery — Pressure-sensitive protective devices — Part 2: General
principles for design and testing of pressure-sensitive edges and pressure-sensitive bars
ISO 13857:2019, Safety of machinery — Safety distances to prevent hazard zones being reached by upper
and lower limbs
ISO 14119:2013, Safety of machinery — Interlocking devices associated with guards — Principles for
design and selection
ISO 14120:2015, Safety of machinery — Guards — General requirements for the design and construction of
fixed and movable guards
ISO 14122-1:2016, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of
fixed means and general requirements of access
ISO 14122-2:2016, Safety of machinery — Permanent means of access to machinery — Part 2: Working
platforms and walkways
ISO 14122-3:2016, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs,
stepladders and guard-rails
ISO 14122-4:2016, Safety of machinery — Permanent means of access to machinery — Part 4: Fixed ladders
ISO 19353:2019, Safety of machinery — Fire prevention and fire protection
IEC 60079-0:2017, Explosive atmospheres — Part 0: Equipment — General requirements
IEC 60079-1:2014, Explosive atmospheres — Part 1: Equipment protection by flameproof enclosures “d”
IEC 60079-2:2014, Explosive atmospheres — Part 2: Equipment protection by pressurized enclosure “p”
IEC 60079-5:2015+AMD1: 2022, Explosive atmospheres — Part 5: Equipment protection by powder filling
“q”
IEC 60079-6:2015+AMD1: 2020, Explosive atmospheres — Part 6: Equipment protection by liquid
immersion “o”
IEC 60079-7:2015+AMD1: 2017, Explosive atmospheres — Part 7: Equipment protection by increased safety
“e”
IEC 60079-10-1:2020, Explosive atmospheres — Part 10-1: Classification of areas — Explosive gas
atmospheres
IEC 60079-10-2:2015, Explosive atmospheres — Part 10-2: Classification of areas — Combustible dust
atmospheres
IEC 60079-11:2011, Explosive atmospheres — Part 11: Equipment protection by intrinsic safety “i”
IEC 60079-13:2017, Explosive atmospheres — Part 13: Equipment protection by pressurized room “p” and
artificially ventilated room “v”
IEC 60079-14:2013, Explosive atmospheres — Part 14: Electrical installations design, selection and erection
IEC 60079-15:2017, Explosive atmospheres — Part 15: Equipment protection by type of protection “n”
IEC 60079-18:2014+AMD1: 2017, Explosive atmospheres — Part 18: protection by encapsulation “m”
IEC 60079-25:2020, Explosive atmospheres — Part 25: Intrinsically safe electrical systems
IEC 60079-26:2021, Explosive atmospheres — Part 26: Equipment with Equipment Protection Level (EPL)
Ga
ISO 12643-1:2023(E)
IEC 60079-28:2015, Explosive atmospheres — Part 28: Protection of equipment and transmission systems
using optical radiation
IEC 60079-31:2022, Explosive atmospheres — Part 31: Equipment dust ignition protection by enclosure “t”
IEC 60079-33:2012, Explosive atmospheres — Part 33: Equipment protection by special protection ‘s’
IEC 60204-1:2016+AMD1: 2021, Safety of machinery — Electrical equipment of machines — Part 1: General
requirements
IEC 60825-1:2014, Safety of laser products — Part 1: Equipment classification and requirements
IEC 60947-2:2016+COR1: 2016+ A1: 2019, Low-voltage switchgear and controlgear — Part 2: Circuit-
breakers
IEC 60947-3:2020, Low-voltage switchgear and controlgear — Part 3: Switches, disconnectors, switch-
disconnectors and fuse-combination units
IEC 60947-5-1:2016+COR1: 2016, Low-voltage switchgear and controlgear — Part 5-1: Control circuit
devices and switching elements — Electromechanical control circuit devices
IEC 60947-5-3:2013, Low-voltage switchgear and controlgear — Part 5-3: Control circuit devices and
switching elements — Requirements for proximity devices with defined behaviour under fault conditions
(PDDB)
IEC 61010-1:2010+COR: 2011+ A1: 2016, modified+A1: 2016/ COR1: 2019, Safety requirements for electrical
equipment for measurement, control, and laboratory use — Part 1: General requirements
IEC 61310-1:2007, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for
visual, acoustic and tactile signals
IEC 61310-2:2007, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for
marking
IEC 61310-3:2007, Safety of machinery — Indication, marking and actuation — Part 3: Requirements for
the location and operation of actuators
IEC 61496-1:2020, Safety of machinery — Electro-sensitive protective equipment — Part 1: General
requirements and tests
IEC 61496-2:2020, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular
requirements for equipment using active opto-electronic protective devices (AOPDs)
IEC 62061:2021, Safety of machinery — Functional safety of safety-related electrical, electronic and
programmable electronic control systems
ISO 80079-36:2016, Explosive atmospheres — Part 36: Non-electrical equipment for explosive atmospheres
— Basic method and requirements
ISO 80079-37:2016, Explosive atmospheres — Part 37: Non-electrical equipment for explosive atmospheres
— Non-electrical type of protection constructional safety ''c'', control of ignition sources ''b'', liquid
immersion ''k''
EN 1127-1:2019, Explosive atmospheres — Explosion prevention and protection — Part 1: Basic concepts
and methodology
EN 12198-1:2000+A1: 2008, Safety of machinery — Assessment and reduction of risks arising from
radiation emitted by machinery — Part 1: General principles
EN 13023:2003+A1: 2010, Noise measurement methods for printing, paper converting, paper making
machines and auxiliary equipment — Accuracy grades 2 and 3
...

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