Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 1: General requirements

Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen – Teil 1: Allgemeine Anforderungen

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs de véhicule - Charge conductive des véhicules électriques - Partie 1: Exigences générales

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih vozil - 1. del: Splošne zahteve

General Information

Status
Not Published
Publication Date
27-Oct-2025
Current Stage
4060 - Enquiry results established and sent to TC, SR, BTTF - Enquiry
Start Date
28-Jun-2024
Completion Date
28-Jun-2024

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SLOVENSKI STANDARD
01-junij-2024
Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih
vozil - 1. del: Splošne zahteve
Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of
electric vehicles - Part 1: General requirements
Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden
von Elektrofahrzeugen – Teil 1: Allgemeine Anforderungen
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteurs
de véhicule - Charge conductive des véhicules électriques - Partie 1: Exigences
générales
Ta slovenski standard je istoveten z: prEN IEC 62196-1:2024
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
43.120 Električna cestna vozila Electric road vehicles
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

23H/550/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62196-1 ED5
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2024-04-05 2024-06-28
SUPERSEDES DOCUMENTS:
23H/534/CD, 23H/543A/CC
IEC SC 23H : PLUGS, SOCKET-OUTLETS AND COUPLERS FOR INDUSTRIAL AND SIMILAR APPLICATIONS, AND FOR ELECTRIC
VEHICLES
SECRETARIAT: SECRETARY:
France Mrs Anne Le Guennec
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:

TC 69
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.
This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of
which they are aware and to provide supporting documentation.
Recipients of this document are invited to submit, with their comments, notification of any relevant “In Some
Countries” clauses to be included should this proposal proceed. Recipients are reminded that the CDV stage is
the final stage for submitting ISC clauses. (SEE AC/22/2007 OR NEW GUIDANCE DOC).

TITLE:
Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric
vehicles - Part 1: General requirements

PROPOSED STABILITY DATE: 2030
NOTE FROM TC/SC OFFICERS:
The list of changes in FOREWORD will be subject to change and some drawings in Standard Sheets
shall be improved at the next stage

download this electronic file, to make a copy and to print out the content for the sole purpose of preparing
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part of it, for any other purpose without permission in writing from IEC.

IEC CDV 62196-1 © IEC 2024 2 23H/550/CDV

1 CONTENTS
3 FOREWORD . 6
4 INTRODUCTION . 8
5 1 Scope . 9
6 2 Normative references . 9
7 3 Terms and definitions . 11
8 4 General . 21
9 4.1 General requirements . 21
10 4.2 Components . 22
11 4.2.1 Ratings . 22
12 4.2.2 Mechanical assembly . 22
13 4.2.3 Current-carrying parts of incorporated components . 22
14 4.2.4 Electrical connections . 22
15 4.3 General notes on tests . 23
16 5 Ratings . 25
17 5.1 Preferred rated operating voltage ranges . 25
18 5.2 Preferred rated currents . 26
19 5.2.1 General . 26
20 5.2.2 Rated current for signal or control purposes . 26
21 5.2.3 Accessories not suitable for making and breaking an electrical circuit
22 under load . 26
23 5.2.4 Accessories suitable for, or not suitable for, making and breaking an
24 electrical circuit under load . 27
25 6 Connection between the power supply and the electric vehicle . 27
26 6.1 Interfaces . 27
27 6.2 Basic interface . 27
28 6.3 DC interface . 27
29 6.4 Combined interface . 27
30 7 Classification of accessories . 27
31 7.1 According to purpose . 27
32 7.2 According to the method of connecting the conductors . 27
33 7.3 According to serviceability . 27
34 7.4 According to electrical operation . 27
35 7.5 According to interface . 27
36 7.6 According to locking facilities . 28
37 7.7 According to interlock facilities . 28
38 7.8 According to the presence of shutter(s) . 28
39 8 Marking . 28
40 9 Dimensions. 30
41 10 Protection against electric shock . 31
42 10.1 General . 31
43 10.2 Accessories with shutters. 32
44 10.3 Contact sequencing and order of contact insertion and withdrawal . 34
45 10.4 Misassembly . 35
46 11 Size and colour of protective earthing and neutral conductors . 35
47 12 Provisions for earthing . 36

IEC CDV 62196-1 © IEC 2024 3 23H/550/CDV

48 13 Terminals . 38
49 13.1 Common requirements . 38
50 13.2 Screw type terminals . 40
51 13.3 Mechanical tests on terminals . 42
52 14 Interlocks . 45
53 14.1 Accessories with interlock . 45
54 14.2 Accessories with integral switching device . 52
55 14.3 Control circuit devices and switching elements . 52
56 14.4 Pilot contacts and auxiliary circuits . 53
57 15 Resistance to ageing of rubber and thermoplastic material . 53
58 16 General construction . 53
59 17 Construction of EV socket-outlets – General . 56
60 18 Construction of EV plugs and vehicle connectors . 57
61 19 Construction of vehicle inlets . 58
62 20 Degrees of protection . 58
63 21 Insulation resistance and dielectric strength . 60
64 22 Breaking capacity . 62
65 23 Normal operation . 64
66 23.1 Mechanical, electrical, and thermal stresses and contaminants . 64
67 23.2 Load endurance test . 64
68 23.3 No-load endurance test . 65
69 23.4 Lid springs . 66
70 24 Temperature rise . 66
71 25 Flexible cables and their connection . 68
72 25.1 Strain relief . 68
73 25.2 Requirements for EV plugs and vehicle connectors . 69
74 25.2.1 Non-rewirable EV plugs and vehicle connectors. 69
75 25.2.2 Rewirable EV plugs and vehicle connectors . 69
76 25.3 EV plugs and vehicle connectors provided with a flexible cable . 69
77 26 Mechanical strength . 71
78 26.1 General . 71
79 26.2 Ball impact . 72
80 26.3 Drop test . 73
81 26.4 Flexing test . 74
82 26.5 Cable gland test . 76
83 26.6 Shutters . 77
84 26.7 Insulated end caps . 77
85 27 Screws, current-carrying parts and connections . 78
86 28 Creepage distances, clearances and distances through sealing compound . 81
87 29 Resistance to heat and to fire . 82
88 30 Corrosion and resistance to rusting . 83
89 31 Conditional short-circuit current . 84
90 31.1 General . 84
91 31.2 Ratings and test conditions . 84
92 31.3 Test circuit . 84
93 31.4 Calibration .
...

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