prEN IEC 61512-1:2024

Batch control - Part 1: Models and terminology

Chargenorientierte Fahrweise - Teil 1: Modelle und Terminologie

Contrôle-commande des processus de fabrication par lots (batch) - Partie 1: Modèles et terminologie

Nadzor šarže - 1. del: Modeli in terminologija

General Information

• Status: Not Published
• Publication Date: 01-Sep-2025
• ICS: 01.040.25 - Manufacturing engineering (Vocabularies)
• ICS: 25.040.40 - Industrial process measurement and control
• Technical Committee: CLC/TC 65X - Industrial-process measurement, control and automation
• Drafting Committee: IEC/SC 65A - IEC_SC_65A
• Current Stage: 4060 - Enquiry results established and sent to TC, SR, BTTF - Enquiry
• Start Date: 03-May-2024
• Completion Date: 03-May-2024
• Ref Project: oSIST prEN IEC 61512-1:2024 - Batch control - Part 1: Models and terminology

Relations

• Revises: EN 61512-1:1999 - Batch control - Part 1: Models and terminology
• Effective Date: 26-Apr-2022

Standards Content (Sample)

SLOVENSKI STANDARD
01-april-2024
Nadzor šarže - 1. del: Modeli in terminologija
Batch control - Part 1: Models and terminology
Chargenorientierte Fahrweise - Teil 1: Modelle und Terminologie
Contrôle-commande des processus de fabrication par lots - Partie 1: Modèles et
terminologie
Ta slovenski standard je istoveten z: prEN IEC 61512-1:2024
ICS:
01.040.25 Izdelavna tehnika (Slovarji) Manufacturing engineering
(Vocabularies)
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
35.240.50 Uporabniške rešitve IT v IT applications in industry
industriji
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

65A/1108/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 61512-1 ED2
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2024-02-09 2024-05-03
SUPERSEDES DOCUMENTS:
65A/1045/CD, 65A/1066B/CC
IEC SC 65A : SYSTEM ASPECTS
SECRETARIAT: SECRETARY:
United Kingdom Ms Stephanie Lavy
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:

Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
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CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
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This document is still under study and subject to change. It should not be used for reference purposes.
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TITLE:
Batch control - Part 1: Models and terminology

PROPOSED STABILITY DATE: 2025
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
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– 2 – 61512-1  IEC:2022
NOTE FROM TC/SC OFFICERS:
61512-1  IEC:2022 – 3 –
8 IEC 61512-1 Ed 2.0
10 Batch Control –
12 Part 1:
13 Models and Terminology
nd
15 2 October 2023
– 4 – 61512-1  IEC:2022
18 CONTENTS
19 FOREWORD . 8
20 INTRODUCTION . 11
21 1 Scope . 14
22 2 Normative references . 14
23 3 Terms, definitions and abbreviations . 15
24 3.1 Terms and definitions. 15
25 3.2 Abbreviations . 23
26 4 Batch processes and equipment . 24
27 4.1 General . 24
28 4.2 Types of manufacturing . 24
29 4.3 Process model . 25
30 4.4 Equipment and equipment control . 28
31 4.5 Process cell classification . 38
32 5 Structure for batch control . 42
33 5.1 General . 42
34 5.2 Basic control . 42
35 5.3 Procedural control . 43
36 5.4 Coordination control . 50
37 6 Recipes and procedural elements . 53
38 6.1 General . 53
39 6.2 Recipe types . 53
40 6.3 Recipe contents . 56
41 6.4 Recipe components . 57
42 6.5 Recipe procedures by type of recipe . 58
43 6.6 Control recipe procedure/equipment control relationship . 63
44 7 Batch control considerations . 72
45 7.1 General . 72
46 7.2 Process and control engineering tasks . 72
47 7.3 Modes and states. 73
48 7.4 Exception handling . 76
49 7.5 Example procedural state model . 77
50 7.6 Batch schedules . 81
51 7.7 Production information . 83
52 8 Activities and functions in batch control . 85
53 8.1 General . 86
54 8.2 Control activity model . 86
55 8.3 Recipe Management . 89
56 8.4 Production Planning and Scheduling . 92
57 8.5 Production Information Management . 93
58 8.6 Process Cell Management . 98
59 8.7 Unit Supervision . 102
60 8.8 Process Control . 105
61 8.9 Personnel and Environmental Protection . 107

61512-1  IEC:2022 – 5 –
62 9 Completeness, compliance, and conformance . 109
63 9.1 Completeness . 109
64 9.2 Compliance . 109
65 9.3 Conformance . 109
66 Annex A (informative) Model philosophy . 111
67 Annex B (informative) Reference Procedural State Model . 112
68 B.1 General . 112
69 B.2 Procedural states . 116
70 B.3 Procedural commands . 118
71 B.4 Using collapsed or expanded versions of the Reference Procedural State
72 Model . 118
73 Annex C (informative) Frequently asked questions. 120
74 C.1 Conformance and compliance . 120
75 C.2 Batch manufacturing roles . 120
76 C.3 Exception handling details . 121
77 C.4 Further description of basic control . 122
78 C.5 Further description of equipment modules . 123
79 C.6 Recipe building blocks . 123
80 C.7 Processing a recipe . 124
81 C.8 Multiple batches through units . 125
82 Annex D (informative) Software entities explanation . 126
83 D.1 General . 126
84 D.2 Enhanced PID configurations . 126
85 D.3 Advanced process control . 126
86 D.4 Virtual (soft) sensors based on a single measurement . 126
87 D.5 Virtual (soft) sensors based on multiple measurements . 126
88 D.6 Permanent software interlocks . 127
89 D.7 Data validity checking, data reduction, etc. algorithms . 127
90 Annex E (informative) Overview of IEC 61512-1 Ed 2.0 Changes . 128
91 E.1 General . 128
92 E.2 Key clarifications. 128
93 E.3 Changes in definitions. 129
94 E.4 Changes in structure . 130
95 E.5 Changes in models . 134
96 E.6 Other changes . 143
97 E.7 Summary . 143
98 BIBLIOGRAPHY . 144
– 6 – 61512-1  IEC:2022
101 Figures
102 Figure 1 — Process model (instance diagram) when not collapsed or expanded . 26
103 Figure 2 — Example of Role Based Equipment model . 29
104 Figure 3 — Equipment entity model . 31
105 Figure 4 — Equipment entity model example 1 . 37
106 Figure 5 — Equipment entity model example 2 . 38
107 Figure 6 — Single-path structure . 39
108 Figure 7 — Multiple-path structure . 40
109 Figure 8 — Network structure . 41
110 Figure 9 — Procedural control model (instance diagram) when not collapsed or
111 expanded . 45
112 Figure 10 — Typical process/procedure/equipment mapping to achieve process
113 functionality .
...