Electromechanical contactors for household and similar purposes

Elektromechanische Schütze für Hausinstallationen und ähnliche Zwecke

Contacteurs électromécaniques pour usages domestiques et analogues

Elektromehanski kontaktorji za gospodinjstva in podobne namene

General Information

Status
Not Published
Publication Date
05-Feb-2024
Current Stage
4060 - Enquiry results established and sent to TC, SR, BTTF - Enquiry
Start Date
07-Oct-2022
Completion Date
07-Oct-2022

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Standards Content (Sample)

SLOVENSKI STANDARD
oSIST prEN IEC 61095:2022
01-oktober-2022
Elektromehanski kontaktorji za gospodinjstva in podobne namene
Electromechanical contactors for household and similar purposes
Elektromechanische Schütze für Hausinstallationen und ähnliche Zwecke
Contacteurs électromécaniques pour usages domestiques et analogues
Ta slovenski standard je istoveten z: prEN IEC 61095:2022
ICS:
29.130.20 Nizkonapetostne stikalne in Low voltage switchgear and
krmilne naprave controlgear
oSIST prEN IEC 61095:2022 en

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 61095:2022
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oSIST prEN IEC 61095:2022
121A/505/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 61095 ED3
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2022-07-15 2022-10-07
SUPERSEDES DOCUMENTS:
121A/475/CD, 121A/490A/CC
IEC SC 121A : LOW-VOLTAGE SWITCHGEAR AND CONTROLGEAR
SECRETARIAT: SECRETARY:
France Mr Michaël LAHEURTE
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
SC 23B,SC 23E,TC 34
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY

SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING

Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.

Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of

which they are aware and to provide supporting documentation.
TITLE:
Electromechanical contactors for household and similar purposes
PROPOSED STABILITY DATE: 2026
NOTE FROM TC/SC OFFICERS:
SC121A Officers support circulation of CDV for project IEC 61095 ED3.

Copyright © 2022 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to

download this electronic file, to make a copy and to print out the content for the sole purpose of preparing National

Committee positions. You may not copy or "mirror" the file or printed version of the document, or any part of it, for

any other purpose without permission in writing from IEC.
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oSIST prEN IEC 61095:2022
IEC CDV 61095 © IEC 2022 2 121A/505/CDV
1 CONTENTS

2 FOREWORD ........................................................................................................................... 8

3 INTRODUCTION ................................................................................................................... 10

4 1 Scope ............................................................................................................................ 11

5 2 Normative references .................................................................................................... 11

6 3 Terms and definitions .................................................................................................... 13

7 3.1 General terms ....................................................................................................... 13

8 3.2 Switching devices ................................................................................................. 15

9 3.3 Parts of switching devices ..................................................................................... 17

10 3.4 Operation of switching devices .............................................................................. 21

11 3.5 Characteristic quantities ....................................................................................... 22

12 4 Classification ................................................................................................................. 27

13 5 Characteristics of contactors ......................................................................................... 27

14 5.1 Summary of characteristics ................................................................................... 27

15 5.2 Type of contactor .................................................................................................. 27

16 5.2.1 Number of poles ............................................................................................ 27

17 5.2.2 Method of control ........................................................................................... 27

18 5.3 Rated and limiting values for main circuits ............................................................ 27

19 5.3.1 General ......................................................................................................... 27

20 5.3.2 Rated voltages .............................................................................................. 27

21 5.3.3 Currents or powers ........................................................................................ 28

22 5.3.4 Rated frequency ............................................................................................ 29

23 5.3.5 Rated duties .................................................................................................. 29

24 5.3.6 Normal load and overload characteristics ...................................................... 30

25 5.3.7 Rated conditional short-circuit current............................................................ 31

26 5.4 Utilization category ............................................................................................... 31

27 5.4.1 General ......................................................................................................... 31

28 5.4.2 Assignment of utilization categories based on the results of tests .................. 31

29 5.5 Control circuits ...................................................................................................... 32

30 5.6 Auxiliary circuits .................................................................................................... 32

31 5.7 Co-ordination with short-circuit protective devices................................................. 32

32 6 Product information ....................................................................................................... 32

33 6.1 Nature of information ............................................................................................ 32

34 6.1.1 Identification .................................................................................................. 33

35 6.1.2 Characteristics, basic rated values and utilization .......................................... 33

36 6.2 Marking ................................................................................................................. 33

37 6.3 Instructions for installation, operation and maintenance ........................................ 34

38 7 Normal service, mounting and transport conditions ........................................................ 35

39 7.1 Normal service conditions ..................................................................................... 35

40 7.1.1 Ambient air temperature ................................................................................ 35

41 7.1.2 Altitude .......................................................................................................... 35

42 7.1.3 Atmospheric conditions .................................................................................. 35

43 7.1.4 Normal electromagnetic environmental conditions ......................................... 36

44 7.2 Conditions during transport and storage ................................................................ 36

45 7.3 Mounting ............................................................................................................... 36

46 8 Constructional and performance requirements ............................................................... 36

47 8.1 Constructional requirements ................................................................................. 36

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48 8.1.1 General ......................................................................................................... 36

49 8.1.2 Materials ....................................................................................................... 37

50 8.1.3 Strength of screws or nuts other than those on terminals which are

51 intended to be operated during installation or maintenance ........................... 38

52 8.1.4 Vacant ........................................................................................................... 38

53 8.1.5 Actuator ......................................................................................................... 38

54 8.1.6 Indication of the OFF and ON positions ......................................................... 39

55 8.1.7 Terminals ...................................................................................................... 39

56 8.1.8 Additional requirements for contactors provided with a neutral pole ............... 41

57 8.1.9 Provisions for earthing ................................................................................... 41

58 8.1.10 Enclosures .................................................................................................... 42

59 8.1.11 Degrees of protection of enclosed contactors ................................................ 43

60 8.1.12 Resistance to impact ..................................................................................... 43

61 8.1.13 Durability of markings .................................................................................... 43

62 8.1.14 Fault and abnormal conditions ....................................................................... 44

63 8.2 Performance requirements .................................................................................... 44

64 8.2.1 Operating conditions ...................................................................................... 44

65 8.2.2 Temperature-rise ........................................................................................... 45

66 8.2.3 Dielectric properties ....................................................................................... 48

67 8.2.4 Normal load and overload performance requirements .................................... 50

68 8.2.5 Co-ordination with short-circuit protective devices ......................................... 53

69 8.3 EMC Electromagnetic compatibility ....................................................................... 53

70 8.3.1 General ......................................................................................................... 53

71 8.3.2 Immunity ........................................................................................................ 53

72 8.3.3 Emission ........................................................................................................ 53

73 8.4 Embedded software .............................................................................................. 54

74 9 Tests ............................................................................................................................. 54

75 9.1 Types of test ......................................................................................................... 54

76 9.1.1 General ......................................................................................................... 54

77 9.1.2 Type tests...................................................................................................... 54

78 9.1.3 Routine tests ................................................................................................. 55

79 9.1.4 Sampling tests for clearance verification ........................................................ 55

80 9.2 Compliance with constructional requirements ........................................................ 55

81 9.2.1 General ......................................................................................................... 55

82 9.2.2 Materials ....................................................................................................... 55

83 9.2.3 Test on screws or nuts other than those on terminals which are

84 intended to be operated during installation or maintenance ........................... 58

85 9.2.4 Verification of the degrees of protection of enclosed contactors ..................... 58

86 9.2.5 Mechanical properties of terminals ................................................................ 58

87 9.2.6 Test of resistance to impact ........................................................................... 64

88 9.2.7 Test of durability of marking........................................................................... 66

89 9.2.8 Breakdown of components ............................................................................. 66

90 9.3 Compliance with performance requirements .......................................................... 67

91 9.3.1 Test sequences ............................................................................................. 67

92 9.3.2 General test conditions .................................................................................. 67

93 9.3.3 Performance under no load, normal load and overload conditions.................. 69

94 9.3.4 Performance under short-circuit conditions .................................................... 84

95 9.3.5 Overload current withstand capability ............................................................ 88

96 9.3.6 Routine tests ................................................................................................. 89

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97 9.4 Tests for EMC ....................................................................................................... 89

98 9.4.1 General ......................................................................................................... 89

99 9.4.2 Immunity ........................................................................................................ 89

100 9.4.3 Emission ........................................................................................................ 90

101 Annex A (normative) Terminal marking and distinctive number .......................................... 113

102 A.1 General ............................................................................................................... 113

103 A.2 Terminal marking of impedances (alphanumerical) .............................................. 113

104 A.2.1 Coils ............................................................................................................ 113

105 A.2.2 Electromagnetic releases............................................................................. 113

106 A.2.3 Interlocking electromagnets ......................................................................... 114

107 A.2.4 Indicating light devices ................................................................................ 114

108 A.3 Terminal marking of contact elements for contactors with two positions

109 (numerical) ......................................................................................................... 114

110 A.3.1 Contact elements for main circuits (main contact elements) ......................... 114

111 A.3.2 Contact elements for auxiliary circuit (auxiliary contact elements) ................ 115

112 A.4 Distinctive number .............................................................................................. 116

113 Annex B (normative) Test sequences and number of samples ........................................... 118

114 B.1 Test sequences .................................................................................................. 118

115 B.2 Number of samples ............................................................................................. 118

116 Annex C (normative) Description of a method for adjusting the load circuit ........................ 120

117 Annex D (normative) Determination of short-circuit power-factor ........................................ 122

118 D.1 General ............................................................................................................... 122

119 D.2 Method I – Determination from DC component .................................................... 122

120 D.3 Method II – Determination with pilot generator .................................................... 123

121 Annex E (normative) Measurement of creepage distances and clearances ........................ 124

122 E.1 Basic principles ................................................................................................... 124

123 E.2 Use of ribs .......................................................................................................... 124

124 Annex F (normative) Correlation between the nominal voltage of the supply system

125 and the rated impulse withstand voltage of a contactor ................................................ 129

126 Annex G (normative) Hot wire ignition test ......................................................................... 131

127 Annex H (normative) Degrees of protection of enclosed contactor ..................................... 133

128 H.0 Guide to the use of Annex H ............................................................................... 133

129 H.1 Scope and object ................................................................................................ 133

130 H.3 Terms and definitions.......................................................................................... 133

131 H.4 Designation......................................................................................................... 133

132 H.5 Degrees of protection against access to hazardous parts and against ingress

133 of solid foreign objects indicated by the first characteristic numeral .................... 133

134 H.6 Degrees of protection against ingress of water indicated by the second

135 characteristic numeral ......................................................................................... 134

136 H.7 Degrees of protection against access to hazardous parts indicated by the

137 additional letter ................................................................................................... 134

138 H.8 Supplementary letters ......................................................................................... 134

139 H.9 Examples of designations with IP Code............................................................... 134

140 H.10 Marking ............................................................................................................... 134

141 H.11 General requirements for tests ............................................................................ 134

142 H.11.1 Subclause 11.1 of IEC 60529 applies. ......................................................... 134

143 H.11.2 Subclause 11.2 of IEC 60529 applies with the following additions. ............... 134

144 H.11.3 Subclause 11.3 of IEC 60529 applies with the following addition: ................ 135

145 H.11.4 Subclause 11.4 of IEC 60529 applies. ......................................................... 135

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146 H.11.5 Where an empty enclosure is used as a component of an enclosed

147 device, 11.5 of IEC 60529 applies. .............................................................. 135

148 H.12 Tests for protection against access to hazardous parts indicated by the first

149 characteristic numeral ......................................................................................... 135

150 H.13 Tests for protection against ingress of solid foreign objects indicated by the

151 first characteristic numeral .................................................................................. 135

152 H.13.4 Dust test for first characteristic numerals 5 and 6 ........................................ 135

153 H.14 Tests for protection against water indicated by second characteristic

154 numeral .............................................................................................................. 136

155 H.14.1 Subclause 14.1 of IEC 60529 applies. ......................................................... 136

156 H.14.2 Subclause 14.2 of IEC 60529 applies. ......................................................... 136

157 H.14.3 Subclause 14.3 of IEC 60529 applies with the following addition: ................ 136

158 H.15 Tests for protection against access to hazardous parts indicated by

159 additional letter ................................................................................................... 136

160 Annex I (normative) Requirements and tests for equipment with protective separation ....... 137

161 I.1 General ............................................................................................................... 137

162 I.2 Terms and definitions.......................................................................................... 137

163 I.3 Requirements ..................................................................................................... 138

164 I.3.1 General ....................................................................................................... 138

165 I.3.2 Dielectric requirements ................................................................................ 139

166 I.3.3 Construction requirements ........................................................................... 139

167 I.4 Tests .................................................................................................................. 139

168 I.4.1 General ....................................................................................................... 139

169 I.4.2 Dielectric tests ............................................................................................. 139

170 I.4.3 Examples of constructional measures .......................................................... 140

171

172 Figure 1 – Thread-forming tapping screw .............................................................................. 92

173 Figure 2 – Thread-cutting tapping screw ............................................................................... 92

174 Figure 3 – Ball-pressure test apparatus (see 9.2.2.3.1) ......................................................... 92

175 Figure 4 – Test equipment for flexion test (see 9.2.5.3) ........................................................ 93

176 Figure 5 – Gauges of form A and form B (see 9.2.5.5) .......................................................... 93

177 Figure 6 – Pendulum for mechanical impact test apparatus (striking element) (see

178 9.2.6.2.1) .............................................................................................................................. 94

179 Figure 7 – Mounting support for sample, for mechanical impact test (see 9.2.6.2.1) .............. 95

180 Figure 8 – Pendulum hammer test apparatus (see 9.2.6.2.1) ................................................ 96

181 Figure 9 – Sphere test apparatus (see 9.2.6.2.2) .................................................................. 96

182 Figure 10 – Jointed test finger (according to IEC 60529) ....................................................... 97

183 Figure 11 – Diagram of the test circuit for the verification of making and breaking

184 capacities of a single-pole contactor on single-phase AC ...................................................... 98

185 Figure 12 – Diagram of the test circuit for the verification of making and breaking

186 capacities of a two-pole contactor on single-phase AC .......................................................... 99

187 Figure 13 – Diagram of the test circuit for the verification of making and breaking

188 capacities of a three-pole contactor .................................................................................... 100

189 Figure 14 – Diagram of the test circuit for the verification of making and breaking

190 capacities of a four-pole contactor ...................................................................................... 101

191 Figure 15 – Schematic illustration of the recovery voltage across contacts of the first

192 phase to clear (see 9.3.3.5.2, e)) under ideal conditions ..................................................... 102

193 Figure 16 – Diagram of a load circuit adjustment method .................................................... 103

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194 Figure 17 – Diagram of the test circuit for the verification of short-circuit making and

195 breaking capacities of a single-pole contactor on single-phase AC ..................................... 104

196 Figure 18 – Diagram of the test circuit for the verification of short-circuit making and

197 breaking capacities of a two-pole contactor on single-phase AC ......................................... 105

198 Figure 19 – Diagram of the test circuit for the verification of short-circuit making and

199 breaking capacities of a three-pole contactor ...................................................................... 106

200 Figure 20 – Diagram of the test circuit for the verification of short-circuit making and

201 breaking capacities of a four-pole contactor ........................................................................ 107

202 Figure 21 – Example of short-circuit making and breaking test record in the case of a

203 single-pole contactor on single-phase AC ........................................................................... 108

204 Figure 22 – Diagram of the test circuit for making and breaking verification for

205 utilization category AC-7c ................................................................................................... 109

206 Figure 23 – Example of Screwless-type clamping units ....................................................... 110

207 Figure 24 – Voltage drop measurement at contact point of the clamping terminal ............... 111

208 Figure 25 - Connecting samples for ageing test for screwless-type clamping units .............. 111

209 Figure 26 – Diagram of the test circuit for making and breaking verification for

210 utilization category AC-7d ................................................................................................... 112

211 Figure C.1 – Determination of the actual value of the factor  ............................................. 121

212 Figure E.1 – Measurement of ribs ....................................................................................... 124

213 Figure E.2 – Creepage distance example 1 ......................................................................... 125

214 Figure E.3 – Creepage distance example 2 ......................................................................... 125

215 Figure E.4 – Creepage distance example 3 ......................................................................... 125

216 Figure E.5 – Creepage distance example 4 ......................................................................... 126

217 Figure E.6 – Creepage distance example 5 ......................................................................... 126

218 Figure E.7 – Creepage distance example 6 ......................................................................... 126

219 Figure E.8 – Creepage distance example 7 ......................................................................... 127

220 Figure E.9 – Creepage distance example 8 ......................................................................... 127

221 Figure E.10 – Creepage distance example 9 ....................................................................... 127

222 Figure E.11 – Creepage distance example 10 ..................................................................... 128

223 Figure E.12 – Creepage distance example 11 ..................................................................... 128

224 Figure G.1 – Test fixture for hot wire ignition test ................................................................ 131

225 Figure I.1 – Example of application with component connected between separated

226 circuits ................................................................................................................................ 141

227

228 Table 1 – Utilization categories ............................................................................................. 32

229 Table 2 – Standard cross-sections of round copper conductors............................................. 41

230 Table 3 – Temperature-rise limits for insulated coils in air ..................................................... 46

231 Table 4 – Temperature-rise limits of terminals ...................................................................... 46

232 Table 5 – Temperature-rise limits of accessible parts.................................

...

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