Plug-in type bushings above 1 kV up to 52 kV and from 250 A to 2,50 kA for equipment other than liquid filled transformers

This European Standard is applicable to insulated bushings for maximum voltages above 1 kV up to 52 kV, rated currents from 250 A up to 2 500 A and frequencies from 15 Hz up to 60 Hz for equipment other than liquid filled transformers. This European Standard establishes essential dimensions, to ensure adequate mounting and interchangeability of mating plug-in separable connectors of equivalent ratings.

Steckbare Durchführungen über 1 kV bis 52 kV und von 250 A bis 2,50 kA für Anlagen anders als flüssigkeitsgefüllte Transformatoren

Traversées embrochables de tensions supérieures à 1 kV jusqu'à 52 kV et de 250 A à 2,50 kA pour équipements autres que transformateurs immergés dans un liquide

La présente Norme Européenne s'applique aux traversées isolées pour des tensions maximales supérieures à 1 kV jusqu’à 52 kV, des courants assignés de 250 A à 2 500 A et des fréquences allant de 15 Hz à 60 Hz, pour les équipements autres que les transformateurs immergés dans un liquide. La présente Norme Européenne fixe les dimensions essentielles, afin d’assurer le montage correct et l’interchangeabilité des connecteurs séparables embrochables correspondants, de caractéristiques assignées équivalentes.

Vtični skoznjiki za napetosti nad 1 kV do 52 kV in tokove od 250 A do 2,50 kA za opremo, razen za transformatorje, polnjene s tekočinami

Ta evropski standard velja za izolirane skoznjike za maksimalno napetost od 1 kV do 52 kV, ocenjene tokove od 250 A do 2 500 A in na frekvencah od 15 Hz do 60 Hz za opremo, razen za transformatorje, polnjene s tekočinami. Ta evropski standard vzpostavlja potrebni obseg za zagotavljanje primernega nameščanje in medsebojne zamenljivosti za paritev priključnih konektorjev enakovrednih ocen.

General Information

Status
Published
Publication Date
08-Jul-2010
Parallel Committee
IEC/SC 36A - IEC_SC_36A
Current Stage
9093 - Decision to confirm - Review Enquiry
Start Date
16-Mar-2022
Completion Date
23-Sep-2025

Relations

Effective Date
28-Jan-2023

Overview

EN 50181:2010 is a European Standard established by the CLC (European Committee for Electrotechnical Standardization) that governs plug-in type bushings used in electrical equipment other than liquid filled transformers. It applies to bushings designed for maximum voltages above 1 kV up to 52 kV and rated currents ranging from 250 A to 2,500 A, operating at frequencies between 15 Hz and 60 Hz. This standard specifies essential mechanical dimensions and electrical requirements to ensure interchangeability and compatibility of plug-in separable connectors with equivalent ratings.

By adhering to EN 50181:2010, manufacturers and users can guarantee that plug-in type bushings will fit properly and function reliably, facilitating safe and efficient connection, installation, and maintenance in medium-voltage electrical systems.


Key Topics

Scope and Application

  • Applies to insulated bushings with voltages from 1 kV to 52 kV.
  • Rated current levels include 250 A, 400 A, 630 A, 800 A, 1,250 A, 1,600 A, 2,000 A, and 2,500 A.
  • Suitable for equipment other than liquid-filled transformers, such as switchgear and other medium-voltage devices.
  • Covers frequencies from 15 Hz to 60 Hz.

Standardized Dimensions

  • Defines interface types (labelled A to F for outside cone and numbered 0 to 3 for inside cone bushings) to ensure mechanical and electrical interchangeability.
  • Specifies detailed dimensions for outside cone and inside cone plug-in bushings including mounting distances, contact sizes, and bail holder configurations.
  • Ensures standardized mating between bushings and separable connectors for easy plug-in/out operation.

Electrical and Mechanical Requirements

  • Electrical rating in accordance with IEC 60038 voltage classes: 12 kV, 24 kV, 36 kV, and 52 kV.
  • Compliance with EN 60137 for separately supplied bushings.
  • Emphasis on proper material selection for bushing contacts and conductors to avoid corrosion, especially when mixing different metals.
  • Optional features include bail holders designed to prevent accidental disconnection of separable connectors.

Applications

EN 50181:2010 is essential for the design, manufacture, and usage of medium-voltage electrical equipment requiring plug-in type bushings, including but not limited to:

  • Switchgear and controlgear assemblies: Ensuring consistent bushing connections that facilitate maintenance and reduce downtime.
  • Medium-voltage equipment installations: Providing reliable electrical insulation and mechanical stability for cable connections.
  • Replacement parts and upgrades: Interchangeability allows equipment owners to source bushings from different manufacturers without compatibility issues.
  • Substation components: Supporting robust electrical connections above 1 kV with standardized dimensioning.

This standard supports industries such as utilities, industrial plants, railways, and renewable energy systems, where medium-voltage electrical equipment reliability and ease of service are critical.


Related Standards

EN 50181:2010 references and complements several key standards for electrical insulation and medium-voltage equipment, including:

  • EN 60137 - Insulated bushings for alternating voltages above 1,000 V, which covers general requirements and testing methods for bushings.
  • IEC 60038 - Standard voltages, supplying the standard nominal voltage values referenced in EN 50181.
  • IEC Guide 109 and CENELEC TC 111X documents - Provide environmental guidelines concerning the entire lifecycle of electrotechnical products, encouraging minimal environmental impact.
  • Other national standards aligned under the CENELEC framework to harmonize medium-voltage bushing specifications across Europe.

Why EN 50181:2010 Matters

Adhering to EN 50181:2010 ensures:

  • Safety and reliability by standardizing insulation and electrical parameters in medium-voltage plug-in bushings.
  • Interchangeability, enabling equipment compatibility and reducing custom engineering efforts.
  • Ease of maintenance through separable connectors that can be safely connected or disconnected.
  • Lifecycle efficiency by facilitating replacement parts sourcing and minimizing equipment downtime.
  • Environmental consideration by recommending materials and designs that reduce environmental impact.

For manufacturers, designers, and operators of medium-voltage electrical installations, EN 50181:2010 offers a clear and practical framework for integrating plug-in type bushings that meet European regulatory and performance expectations.

Frequently Asked Questions

EN 50181:2010 is a standard published by CLC. Its full title is "Plug-in type bushings above 1 kV up to 52 kV and from 250 A to 2,50 kA for equipment other than liquid filled transformers". This standard covers: This European Standard is applicable to insulated bushings for maximum voltages above 1 kV up to 52 kV, rated currents from 250 A up to 2 500 A and frequencies from 15 Hz up to 60 Hz for equipment other than liquid filled transformers. This European Standard establishes essential dimensions, to ensure adequate mounting and interchangeability of mating plug-in separable connectors of equivalent ratings.

This European Standard is applicable to insulated bushings for maximum voltages above 1 kV up to 52 kV, rated currents from 250 A up to 2 500 A and frequencies from 15 Hz up to 60 Hz for equipment other than liquid filled transformers. This European Standard establishes essential dimensions, to ensure adequate mounting and interchangeability of mating plug-in separable connectors of equivalent ratings.

EN 50181:2010 is classified under the following ICS (International Classification for Standards) categories: 29.080.20 - Bushings. The ICS classification helps identify the subject area and facilitates finding related standards.

EN 50181:2010 has the following relationships with other standards: It is inter standard links to EN 50181:1997. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase EN 50181:2010 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of CLC standards.

Standards Content (Sample)


SLOVENSKI STANDARD
01-september-2010
1DGRPHãþD
SIST EN 50181:1997
9WLþQLVNR]QMLNL]DQDSHWRVWLQDGN9GRN9LQWRNRYHRG$GRN$]D
RSUHPRUD]HQ]DWUDQVIRUPDWRUMHSROQMHQHVWHNRþLQDPL
Plug-in type bushings above 1 kV up to 52 kV and from 250 A to 2,50 kA for equipment
other than liquid filled transformers
Steckbare Durchführungen über 1 kV bis 52 kV und von 250 A bis 2,50 kA für Anlagen
anders als flüssigkeitsgefüllte Transformatoren
Traversées embrochables de tensions supérieures à 1 kV jusqu'à 52 kV et de 250 A à
2,50 kA pour équipements autres que transformateurs à remplissage de liquide
Ta slovenski standard je istoveten z: EN 50181:2010
ICS:
29.080.20 Skoznjiki Bushings
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 50181
NORME EUROPÉENNE
July 2010
EUROPÄISCHE NORM
ICS 29.080.20 Supersedes EN 50181:1997

English version
Plug-in type bushings above 1 kV up to 52 kV and from 250 A to 2,50 kA
for equipment other than liquid filled transformers

Traversées embrochables de tensions Steckbare Durchführungen über 1 kV
supérieures à 1 kV jusqu'à 52 kV bis 52 kV und von 250 A bis 2,50 kA
et de 250 A à 2,50 kA pour équipements für Anlagen anders als flüssigkeitsgefüllte
autres que transformateurs à remplissage Transformatoren
de liquide
This European Standard was approved by CENELEC on 2010-07-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 50181:2010 E
Foreword
This European Standard was prepared by the Technical Committee CENELEC TC 36A, Insulated bushings.
It was submitted to the Unique Acceptance Procedure and was approved by CENELEC as EN 50181 on
2010-07-01.
This document supersedes EN 50181:1997.
The main technical changes on the Plug-in type bushings are:
– Enlarge the scope of the voltage class from the plug-in bushings from 36 kV to 52 kV;
– Upgrading the current capacity of the existing defined bushings;
– Introduce a new bushing interface for 52 kV.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent rights.
The following dates were fixed:
– latest date by which the EN has to be implemented

at national level by publication of an identical
national standard or by endorsement (dop) 2011-07-01

– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2013-07-01
__________
– 3 – EN 50181:2010
Contents
Introduction . 4
1 Scope . 4
2 Normative references . 4
3 Definitions . 4
4 Requirements . 5
4.1 Application . 5
4.2 Standard values of maximum voltage (U ) . 5
m
4.3 Standard values of rated current (Ir ) . 5
4.4 Compliance . 5
4.5 Bushing mounting distance . 5
4.6 Detail dimensions of plug-in type bushings . 5
Figures
Figure 1 - Interface dimensions of outside cone plug-in type bushings . 6
Figure 2 - Bushing details of outside cone plug-in type bushings . 7
Figure 3 - Outer dimensions of inside cone plug-in type bushings . 9
Figure 4 - Interface details of inside cone plug-in type bushings . 10
Tables
Table 1 - Interface dimensions . 6
Table 2 - Bushing dimensions . 8
Table 3 - Bushing dimensions . 9
Table 4 - Interface dimensions . 11

Introduction
The object of this European Standard is to specify the requirements to ensure interchangeability of bushings
for maximum voltages above 1 kV up to 52 kV and rated currents from 250 A to 2 500 A for equipment other
than insulating liquid filled transformers.
1 Scope
This European Standard is applicable to insulated bushings for maximum voltages above 1 kV up to 52 kV,
rated currents from 250 A up to 2 500 A and frequencies from 15 Hz up to 60 Hz for equipment other than
liquid filled transformers.
This European Standard establishes essential dimensions, to ensure adequate mounting and
interchangeability of mating plug-in separable connectors of equivalent ratings.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

EN 60137, Insulated bushings for alternating voltages above 1 000 V

1)
IEC Guide 109 and Cenelec TC 111X document , Environmental aspects − Inclusion in electrotechnic
...

Questions, Comments and Discussion

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Die Norm EN 50181:2010 legt die Anforderungen für Steckerbuchsen über 1 kV bis 52 kV und von 250 A bis 2,50 kA für Geräte fest, die keine mit Flüssigkeit gefüllten Transformatoren sind. Diese europäische Norm ist besonders relevant für die Entwicklung und den Einsatz von isolierten Buchsen, die in verschiedenen Hochspannungsanwendungen Verwendung finden. Der Anwendungsbereich der Norm ist klar definiert und ermöglicht eine breite Anwendung in elektrischen Systemen, die über 1 kV Spannung arbeiten. Die Norm stellt sicher, dass die Buchsen für Nennströme von 250 A bis 2.500 A sowie Frequenzen von 15 Hz bis 60 Hz geeignet sind. Damit wird die Funktionalität in verschiedenen Einsatzszenarien sichergestellt, was für Hersteller und Anwender gleichermaßen von Bedeutung ist. Ein wesentlicher Stärke dieser Norm ist die Festlegung von maßgeblichen Abmessungen, die für die ordnungsgemäße Montage und die Austauschbarkeit der entsprechenden Steckerbuchsen erforderlich sind. Diese Standardisierung fördert nicht nur die Sicherheit, sondern auch die Effizienz der Installation und Wartung von Hochspannungsausrüstungen. Die Möglichkeit zur Interoperabilität von Komponenten ist ein bedeutender Vorteil, der die Betriebskosten senken und gleichzeitig die Zuverlässigkeit der Systeme erhöhen kann. Die EN 50181:2010 zeigt auch die Relevanz von Standards in der elektrischen Energietechnik auf, indem sie klare Vorgaben für die Konstruktion und Herstellung von Steckerbuchsen macht. Die Strategie zur Standardisierung dieser Komponenten trägt dazu bei, die Qualität und Sicherheit im Betrieb zu gewährleisten und schützt so sowohl die Betreiber als auch die Endverbraucher vor möglichen Gefahren, die aus unzureichenden technischen Spezifikationen resultieren können. Zusammenfassend lässt sich sagen, dass die Norm EN 50181:2010 nicht nur einen klaren Rahmen für die Entwicklung und Anwendung von Steckerbuchsen im Hochspannungsbereich bietet, sondern auch die internationalen Standards der Branche unterstützt. Ihre Festlegungen sind essenziell für die Sicherstellung der Leistungsfähigkeit und Sicherheit von elektrischen Systemen, die in der heutigen Zeit unverzichtbar sind.

EN 50181:2010は、1 kVを超え52 kVまでの最大電圧に対し、250 Aから2,500 Aまでの定格電流を持つ、液体充填トランス以外の機器用のプラグインタイプの絶縁ブッシングに関する欧州標準です。本標準は、15 Hzから60 Hzの周波数範囲に対応し、接続部分の適切な取り付けと互換性を確保するための重要な寸法を規定しています。 この標準の強みは、その適用範囲の広さにあります。1 kVから52 kVに及ぶ高電圧機器への対応は、さまざまな産業分野での使用を可能とし、電力インフラの安定性と信頼性を向上させる重要な要素となります。さらに、250 Aから2,500 Aの定格電流に対応することにより、異なる電力要求に対して柔軟性を持たせています。 EN 50181:2010は、プラグイン分離型コネクタの互換性を確保するための基準を提供しており、これによりメンテナンスや交換作業が容易になります。接続部品の標準化は、設備の設計者やエンジニアにとって貴重なリソースであり、工業界全体の効率を向上させる要因となります。 このように、EN 50181:2010は、高電圧絶縁ブッシングの規格として、品質と互換性を重視しており、電力設備の設計、製造、保守にとって非常に重要な基準であると言えます。

SIST EN 50181:2010 표준은 1kV에서 52kV까지의 최대 전압과 250A에서 2,500A까지의 정격 전류 및 15Hz에서 60Hz까지의 주파수를 가진 장비에 적용됩니다. 이 표준은 액체로 채워진 변압기를 제외한 장비용 절연형 커플러에 관한 것으로, 동등한 정격의 플러그인 분리형 커넥터의 적절한 장착 및 호환성을 보장하기 위해 필수 치수를 설정합니다. 이 표준의 강점은 고전압 및 고전류 시스템에서의 안전성과 신뢰성을 극대화하는 데 기여하는 점입니다. 또한, 설치편의성과 교환성을 강조하여 사용자가 다양한 환경에서 장비를 보다 유연하게 활용할 수 있도록 돕습니다. 이러한 특성은 특히 전력 산업에서 중요하게 작용하며, 이 표준을 준수하는 제품들은 소비자와 기업 모두에게 높은 품질과 안전성을 제공합니다. EN 50181:2010은 고전압 장비에 관한 국제적인 기준으로, 유럽 내에서의 표준화는 물론, 글로벌 거래에서의 통일성을 제공합니다. 이는 다양한 제조업체와 사용자 간의 호환성을 높여줄 뿐만 아니라, 전 세계적인 안전 규정을 준수하는 데도 중요한 역할을 합니다. 따라서, 이 표준은 고전압 커넥터의 설계 및 제작에 있어 필수적으로 고려해야 할 중요한 기준입니다.

The EN 50181:2010 standard is a critical document that addresses the requirements for plug-in type bushings utilized in high voltage applications, specifically for voltages exceeding 1 kV and up to 52 kV, with current ratings ranging from 250 A to 2,500 A. The scope of this standard is well-defined, covering essential aspects such as dimensions and interchangeability of mated connectors, ensuring compatibility across various equipment types that do not include liquid-filled transformers. One of the strengths of the EN 50181:2010 standard lies in its emphasis on safety and reliability. By establishing specific dimensions and parameters, the standard facilitates proper installation, reducing the risk of faulty connections that could lead to operational failures or safety hazards. This focus on high voltage bushing compatibility is crucial, as it allows manufacturers and engineers to design and implement equipment with confidence that components will work seamlessly together. Furthermore, the standard’s comprehensive approach to delineating requirements for both frequencies from 15 Hz to 60 Hz ensures that a wide range of industrial applications can be effectively addressed. This breadth enhances the relevance of EN 50181:2010 across various sectors, from electrical utilities to industrial manufacturing facilities, where high voltage equipment is pivotal. Another notable strength is the standard’s role in promoting innovation and development within the industry. By setting clear guidelines for plug-in type bushings, manufacturers are encouraged to enhance their products in alignment with these specifications, fostering advancements in technology and improvements in performance. Overall, the EN 50181:2010 standard serves as a fundamental benchmark that supports the efficient interchangeability of insulated bushings, bolstering the safety, reliability, and efficacy of high voltage electrical systems. Its relevance to contemporary electrical engineering practices cannot be overstated, as it provides a framework for manufacturers and engineers to ensure that their equipment meets stringent industry standards.

La norme SIST EN 50181:2010 offre des spécifications essentielles pour les manches enfichables de type plug-in, s'appliquant à des tensions maximales allant de 1 kV à 52 kV et des courants nominals compris entre 250 A et 2 500 A, en tenant compte des fréquences de 15 Hz à 60 Hz. Cette norme est particulièrement pertinente pour l'équipement autre que les transformateurs remplis de liquide, ce qui élargit son champ d'application dans les installations électriques modernes. Parmi les points forts de cette norme, il est important de souligner l'établissement de dimensions essentielles qui garantissent un montage adéquat et une interchangeabilité des connecteurs séparables enfichables ayant des caractéristiques équivalentes. Cette caractéristique est cruciale pour faciliter les travaux de maintenance et réduire les risques d'erreur lors de processus d'installation ou de substitution d'équipements. En outre, la norme joue un rôle vital en assurant la sécurité et la fiabilité des installations électriques en fournissant des critères clairs et précis. Cela est particulièrement important dans un contexte où les systèmes électriques doivent répondre à des exigences de performance élevées, contribuant ainsi à la durabilité et à la longévité des infrastructures électriques. La compatibilité et la normalisation des équipements, comme le préconise la norme EN 50181:2010, permettent également une harmonisation à l'échelle européenne, ce qui favorise le commerce et l'échange au sein de l'industrie électrique tout en garantissant des standards de qualité uniformes.