IEC 60300-3-11:2009

Dependability management - Part 3-11: Application guide - Reliability centred maintenance

IEC 60300-3-11:2009 provides guidelines for the development of failure management policies for equipment and structures using reliability centred maintenance (RCM) analysis techniques. This part serves as an application guide and is an extension of IEC 60300-3-10, IEC 60300-3-12 and IEC 60300-3-14. Maintenance activities recommended in all three standards, which relate to preventive maintenance, may be implemented using this standard. The previous edition was based on ATA1-MGS-3; whereas this edition applies to all industries and defines a revised RCM algorithm and approach to the analysis process.

Gestion de la sûreté de fonctionnement - Partie 3-11: Guide d'application - Maintenance basée sur la fiabilité

La CEI 60300-3-11:2009 fournit des lignes directrices permettant l'élaboration d'une politique de gestion des défaillances pour des équipements et des structures, fondée sur une analyse de maintenance basée sur la fiabilité (MBF). Cette partie sert comme guide d'application et est un prolongement des CEI 60300-3-10, CEI 60300-3-12 et CEI 60300-3-14. Les activités de maintenance recommandées dans les trois normes et qui se rapportent à la maintenance préventive peuvent être mises en oeuvre en utilisant la présente norme. L'édition précédente était basée sur l'ATA1-MG-3; tandis que la présente édition est applicable à toutes les industries et elle définit un algorithme révisé du MBF et une méthode pour le processus d'analyse.

General Information

• Status: Published
• Publication Date: 16-Jun-2009
• ICS: 01 - GENERALITIES. TERMINOLOGY. STANDARDIZATION. DOCUMENTATION
• ICS: 03.100.40 - Research and development
• ICS: 03.120.01 - Quality in general
• Technical Committee: TC 56 - Dependability
• Current Stage: PPUB - Publication issued
• Start Date: 30-Jun-2009
• Completion Date: 17-Jun-2009

Relations

• Revises: IEC 60300-3-11:1999 - Dependability management - Part 3-11: Application guide - Reliability centred maintenance
• Effective Date: 05-Sep-2023

Standards Content (Sample)

IEC 60300-3-11 ®
Edition 2.0 2009-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Dependability management –
Part 3-11: Application guide – Reliability centred maintenance

Gestion de la sûreté de fonctionnement –
Partie 3-11: Guide d'application – Maintenance basée sur la fiabilité

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IEC 60300-3-11 ®
Edition 2.0 2009-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Dependability management –
Part 3-11: Application guide – Reliability centred maintenance

Gestion de la sûreté de fonctionnement –
Partie 3-11: Guide d'application – Maintenance basée sur la fiabilité

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
X
CODE PRIX
ICS 03.100.40; 03.120.01 ISBN 978-2-88910-098-9
– 2 – 60300-3-11 © IEC:2009
CONTENTS
FOREWORD.4
INTRODUCTION.6
1 Scope.7
2 Normative references.7
3 Terms, definitions and abbreviations .7
3.1 Definitions .8
3.2 Abbreviations.11
4 Overview .11
4.1 General .11
4.2 Objectives .12
4.3 Types of maintenance.14
5 RCM initiation and planning .15
5.1 Objectives for conducting an RCM analysis.15
5.2 Justification and prioritization.16
5.3 Links to design and maintenance support.16
5.4 Knowledge and training.17
5.5 Operating context .17
5.6 Guidelines and assumptions .18
5.7 Information requirements .19
6 Functional failure analysis.20
6.1 Principles and objectives .20
6.2 Requirements for definition of functions .20
6.2.1 Functional partitioning.20
6.2.2 Development of function statements.20
6.3 Requirements for definition of functional failures .21
6.4 Requirements for definition of failure modes .21
6.5 Requirements for definition of failure effects .22
6.6 Criticality .22
7 Consequence classification and RCM task selection .23
7.1 Principles and objectives .23
7.2 RCM decision process .23
7.3 Consequences of failure .26
7.4 Failure management policy selection.26
7.5 Task interval.27
7.5.1 Data sources .27
7.5.2 Condition monitoring .28
7.5.3 Scheduled replacement and restoration.29
7.5.4 Failure finding.30
8 Implementation .30
8.1 Maintenance task details .30
8.2 Management actions.30
8.3 Feedback into design and maintenance support .30
8.4 Rationalization of tasks.33
8.5 Implementation of RCM recommendations .34
8.6 Age exploration .34
8.7 Continuous improvement .34

60300-3-11 © IEC:2009 – 3 –
8.8 In-service feedback .35
Annex A (informative) Criticality analysis .37
Annex B (informative) Failure finding task intervals.40
Annex C (informative) Failure patterns .42
Annex D (informative) Application of RCM to structures .44
Bibliography .47

Figure 1 – Overview of the RCM process.12
Figure 2 – Evolution of an RCM maintenance programme.14
Figure 3 – Types of maintenance tasks .15
Figure 4 – Relationship between RCM and other support activities.17
Figure 5 – RCM decision diagram.25
Figure 6 – P-F Interval .28
Figure 7 – ILS management process and relationship with RCM analysis .32
Figure 8 – Risk versus cost considerations for rationalization of tasks .33
Figure 9 – RCM continuous improvement cycle.35
Figure C.1 – Dominant failure patterns .42

Table A.1 – Example of a criticality matrix .39
Table C.1 – Failure pattern categories and frequency of occurrence .43

– 4 – 60300-3-11 © IEC:2009
INTERNATIONAL ELECTROTECHNICAL COMMISSION
_____________
DEPENDABILITY MANAGEMENT –
Part 3-11: Application guide –
Reliability centred maintenance

FOREWORD
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