IEC 62808:2015
(Main)Nuclear power plants - Instrumentation and control systems important to safety - Design and qualification of isolation devices
Nuclear power plants - Instrumentation and control systems important to safety - Design and qualification of isolation devices
IEC 62808:2015 establishes requirements for the design, analysis and qualification of isolation devices used to ensure electrical independence of redundant safety system circuits, or between safety and lower class circuits, as specified in IEC 60709. This standard includes guidance on the determination of the maximum credible fault that is applied to the isolation devices. The maximum credible fault can be used as a basis for the test levels used in testing based on other standards (e.g. IEC TS 61000-6-5 or IEC 62003).
Centrales nucléaires de puissance - Systèmes d'instrumentation et de contrôle-commande importants pour la sûreté - Conception et qualification des appareils d'isolement
L'IEC 62808:2015 établit des exigences pour la conception, les analyses et la qualification des appareils d'isolement utilisés pour garantir l'indépendance électriques entre les circuits des systèmes de sûreté redondants ou entre les circuits des systèmes de sûreté et des systèmes dont la classe de sûreté est inférieure, comme spécifié dans l'IEC 60709. La présente norme comprend des recommandations portant sur la détermination du défaut maximal prévisible qui est pris en compte pour les appareils d'isolement. Le défaut maximal prévisible peut être utilisé comme une base pour le niveau des essais définis à partir d'autres normes (par exemple l'IEC TS 61000-6-5 ou l'IEC 62003).
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IEC 62808 ®
Edition 1.1 2018-05
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Nuclear power plants – Instrumentation and control systems important
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IEC 62808 ®
Edition 1.1 2018-05
CONSOLIDATED VERSION
INTERNATIONAL
STANDARD
colour
inside
Nuclear power plants – Instrumentation and control systems important
to safety – Design and qualification of isolation devices
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 27.120.20 ISBN 978-2-8322-5738-8
IEC 62808 ®
Edition 1.1 2018-05
CONSOLIDATED VERSION
REDLINE VERSION
colour
inside
Nuclear power plants – Instrumentation and control systems important
to safety – Design and qualification of isolation devices
– 2 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Symbols and abbreviations . 8
5 General principles for isolation devices . 8
5.1 General . 8
5.2 Isolation characteristics . 9
5.3 Actuation priority . 10
6 Isolation device design requirements . 10
6.1 Requirements on isolation device application . 10
6.1.1 Isolation device power . 10
6.1.2 Maximum credible fault . 10
6.1.3 Energy limiting devices . 11
6.2 Requirements on isolation device design . 11
6.2.1 Basic design requirements . 11
6.2.2 Postulated faults . 12
6.2.3 Physical component arrangement . 12
6.3 Power isolation devices . 13
6.3.1 General . 13
6.3.2 Circuit breaker tripped by fault currents . 13
6.3.3 Circuit breaker tripped by fault signals . 13
6.3.4 Input current limiters . 13
6.3.5 Fuses . 13
7 Qualification test requirements . 14
7.1 General . 14
7.2 Requirements on the test method . 14
7.2.1 Test specification . 14
7.2.2 Testing energy limiting devices . 14
7.2.3 Qualification test environment . 14
7.3 Application specific testing . 15
7.3.1 General . 15
7.3.2 Isolation of safety circuits from lower class circuits . 15
7.3.3 Isolation between redundant safety circuits . 15
7.4 Documentation of test requirements and results . 16
Bibliography . 17
Figure 1 – Application of maximum credible fault . 11
Figure 2 – Application of postulated fault . 12
© IEC 2018
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
FOREWORD
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This consolidated version of the official IEC Standard and its amendment has been prepared
for user convenience.
IEC 62808 edition 1.1 contains the first edition (2015-05) [documents 45A/1004/FDIS and
45A/1019/RVD] and its amendment 1 (2018-05) [documents 45A/1192/FDIS and 45A/1204/RVD].
In this Redline version, a vertical line in the margin shows where the technical content is
modified by amendment 1. Additions are in green text, deletions are in strikethrough red text.
A separate Final version with all changes accepted is available in this publication.
– 4 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
International Standard IEC 62808 has been prepared by subcommittee 45A: Instrumentation,
control and electrical systems of nuclear facilities, of IEC technical committee 45: Nuclear
instrumentation.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of the base publication and its amendment will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
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© IEC 2018
INTRODUCTION
a) Technical background, main issues and organisation of the standard
I&C (instrumentation and control) systems important to safety in nuclear power plants need to
tolerate the effects of plant / equipment faults as well as internal and external hazards.
IEC 60709 provides requirements to establish independence between redundant portions of
safety systems, and between safety systems and systems of a lower class. Among the
techniques available to increase the level of tolerability of I&C systems to such effects is the
provision of isolation devices where connections are made between redundant divisions of
safety equipment, or between safety equipment and systems of a lower class. This standard
provides technical requirements and recommendations for the design and qualification of
isolation devices that are required by IEC 60709. This standard deals with the criteria and
methods used to confirm that the design of isolation devices ensures that credible failures in
the connected lower class system or redundant channels will not prevent the safety systems
from meeting their required functions. Isolation devices may be required on power or signal
interfaces within the system.
Guidance for other aspects of isolation device qualification (e.g. electromagnetic compatibility,
environmental and seismic qualification) may be found in IEC 60780.
The object of this standard is:
– in Clause 5: to establish the basic criteria for acceptability of the design and application of
isolation devices;
– in Clause 6: to establish design requirements on the selection and application of suitable
isolation devices;
– in Clause 7: to establish requirements on qualification testing done to validate the
adequacy of the isolation device design.
It is intended that the standard be used by operators of NPPs (utilities), designers of nuclear
I&C system and equipment, systems evaluators and regulators.
b) Situation of the current standard in the structure of the IEC SC 45A standard series
IEC 62808 is the third level IEC SC 45A document tackling the issue of isolation devices.
IEC 60709 is directly referenced by IEC 61513 in regard to physical and electrical separation
being required between subsystems of different safety trains of I&C systems important to
safety, and between I&C systems important to safety and those that are not important to
safety.
IEC 61226 establishes the principles of categorization of I&C functions, systems and
equipment according to their level of importance to safety. It then requires that adequate
separation be provided between functions of different categories. IEC 61226 refers to
IEC 60709 as a normative standard regarding requirements of separation.
IEC 62808 is intended to provide requirements and recommendations relating to the design
and qualification of isolation devices which are identified in IEC 60709 as a means of
achieving independence between systems when signals are extracted from a system for use
in lower class systems, or between independent subsystems of the same classes.
For more details on the structure of the IEC SC 45A standard series, see item d) of this
introduction.
– 6 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
c) Recommendations and limitations regarding the application of this standard
IEC 60709 applies to I&C systems and equipment important to safety. It establishes
requirements for physical and electrical separation as one means to provide independence
between the functions performed in those systems and equipment. IEC 60709 requires the
use of isolation devices where connections between independent systems must be made.
IEC 62808 provides criteria for the analysis and qualification of the the isolation device.
A fundamental criterion for isolation devices is that they be included in, and designed to, the
standards of the higher class system for which they provide protection against hazards.
Additional requirements relating to design and qualification of an isolation device as an
element of a safety system are not given in this standard.
d) Description of the structure of the IEC SC 45A standard series and relationships
with other IEC documents and other bodies documents (IAEA, ISO)
The top-level document of the IEC SC 45A standard series is IEC 61513. It provides general
requirements for I&C systems and equipment that are used to perform functions important to
safety in NPPs. IEC 61513 structures the IEC SC 45A standard series.
IEC 61513 refers directly to other IEC SC 45A standards for general topics related to
categorization of functions and classification of systems, qualification, separation of systems,
defence against common cause failure, software aspects of computer-based systems,
hardware aspects of computer-based systems, and control room design. The standards
referenced directly at this second level should be considered together with IEC 61513 as a
consistent document set.
At a third level, IEC SC 45A standards not directly referenced by IEC 61513 are standards
related to specific equipment, technical methods, or specific activities. Usually these
documents, which make reference to second-level documents for general topics, can be used
on their own.
A fourth level extending the IEC SC 45A standard series, corresponds to the Technical
Reports which are not normative.
IEC 61513 has adopted a presentation format similar to the basic safety publication
IEC 61508 with an overall safety life-cycle framework and a system life-cycle framework.
Regarding nuclear safety, it provides the interpretation of the general requirements of
IEC 61508-1, IEC 61508-2 and IEC 61508-4, for the nuclear application sector, regarding
nuclear safety. In this framework IEC 60880 and IEC 62138 correspond to IEC 61508-3 for
the nuclear application sector. IEC 61513 refers to ISO as well as to IAEA GS-R-3 and IAEA
GS-G-3.1 and IAEA GS-G-3.5 for topics related to quality assurance (QA).
The IEC SC 45A standards series consistently implements and details the principles and
basic safety aspects provided in the IAEA code on the safety of NPPs and in the IAEA safety
series, in particular the Requirements SSR-2/1, establishing safety requirements related to
the design of Nuclear Power Plants, and the Safety Guide NS-G-1.3 dealing with
instrumentation and control systems important to safety in Nuclear Power Plants. The
terminology and definitions used by SC 45A standards are consistent with those used by the
IAEA.
NOTE It is assumed that for the design of I&C systems in NPPs that implement conventional safety functions (e.g.
to address worker safety, asset protection, chemical hazards, process energy hazards), international or national
standards would be applied, that are based on the requirements of a standard such as IEC 61508.
© IEC 2018
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
1 Scope
This International Standard establishes requirements for the design, analysis and qualification
of isolation devices used to ensure electrical independence of redundant safety system
circuits, or between safety and lower class circuits, as specified in IEC 60709. This standard
includes guidance on the determination of the maximum credible fault that is applied to the
isolation devices. The maximum credible fault can be used as a basis for the test levels used
in testing based on other standards (e.g. IEC TS 61000-6-5 or IEC 62003).
This standard does not address safety or CCF issues due to functional inter-dependencies
and possible interferences or CCFs that may result from signal exchange or sharing between
systems or sub-systems. It also does not address design or qualification issues related to
digital or programmable logic in isolation devices. For isolation devices containing digital or
programmable logic, additional design and qualification requirements must be considered;
these requirements are outside the scope of this standard.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60709, Nuclear power plants – Instrumentation and control systems important to safety –
Separation
IEC TS 61000-6-5, Electromagnetic compatibility (EMC) – Part 6-5: Generic standards –
Immunity for power station and substation environments
IEC 61513, Nuclear power plants – Instrumentation and control important to safety – General
requirements for systems
IEC 62003, Nuclear power plants – Instrumentation and control important to safety –
Requirements for electromagnetic compatibility testing
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
barrier
device or structure interposed between redundant equipment or circuits important to safety, or
between equipment or circuits important to safety and a potential source of damage to limit
damage to the I&C system important to safety to an acceptable level
Note 1 to entry: The following definition is given in the IAEA Safety Glossary, edition 2007: “A physical
obstruction that prevents or inhibits the movement of people, radionuclides or some other phenomenon (e.g. fire),
or provides shielding against radiation”. The IAEA definition is more general and consistent with the definition
given in this standard.
– 8 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
3.2
common mode electrical faults
voltage or current faults between both signal terminals and a common reference plane
(ground)
Note 1 to entry: These faults should not be confused with common cause failures.
Note 2 to entry: This causes the potential of both signal terminals to be changed simultaneously and by the same
amount relative to the common reference plane (ground).
3.3
differential mode electrical faults
voltage or current faults between signals
3.4
isolation device
device in a circuit that prevents malfunctions in one section of a circuit from causing
unacceptable influences in other sections of the circuit or other circuits
Note 1 to entry: As described in IEC 60709, malfunctions can be caused by faults and normal actions.
3.5
maximum credible fault
MCF
voltage or current transient that may exist in circuits, as determined by test or analysis, taking
into consideration the circuit location, routing, and interconnections combined with failures
that the circuit and adjacent circuits may credibly experience
Note 1 to entry: The evaluation shall consider the impact of seismic and flooding conditions.
4 Symbols and abbreviations
AC alternating current
CCF common cause failure
DC direct current
EMI electromagnetic interference
I&C instrumentation and control
MCF maximum credible fault
NPP nuclear power plant
5 General principles for isolation devices
5.1 General
The requirements for the application of isolation devices are in IEC 60709. Clause 5 is
included as a summary and provides additional requirements for the isolation devices. The
word "shall" identifies the additional requirements.
Isolation devices used in interfaces between I&C systems important to safety or between
channels within a system important to safety may have an impact on the integrity of the
overall design and in particular, on defence in depth. When used, they may be relied upon to
provide electrical isolation between redundant safety functions or safety functions in different
layers of defence in the overall architecture. In general, the introduction of such interfaces
between systems should be considered carefully based on the principles and approaches
outlined in IEC 61513. A systematic analysis of failures at system and overall I&C architecture
level is required. Functional inter-dependencies are introduced between systems due to signal
interfaces and their associated failure modes shall be considered carefully.
© IEC 2018
Where signals are transmitted between a Class 1 system or equipment (performing Category
A functions) and systems of a lower class, the transmission of these signals are through
isolation devices that are included within the higher class system. When failures or conditions
are present at the output terminals of the isolation devices (which are connected to the lower
class system) the safety action of the Class 1 system or sub-system to which the isolation
device is connected cannot be affected. As an example, a circuit performing a Category A
function may be monitored by a lower class circuit utilizing a relay coil in the Class 1 system
and the relay contact in a lower class system.
Isolation devices are to be used where signals are transmitted between independent Class 1
systems and between redundant equipment channels of Class 1 systems.
Where signals are transmitted from Class 2 or 3 systems for use in lower class systems, or
between independent subsystems in these classes, isolation devices may not be required;
however, good engineering practices are followed to prevent the propagation of faults. In
cases where Class 2 systems need to take on the aspects of Class 1 systems due to the
functions performed, isolation is applied. An example of this is a Class 2 system performing a
Category B function in support of a Class 1 system performing a Category A function to
protect against the same fault.
Temporary connections for maintenance to systems performing Category A functions without
isolation devices are only permitted provided that they are connected to only a single
redundancy at any given time, that they are disconnected after use, and that the system is
capable of withstanding a fault introduced through failure or use of the connection.
NOTE This standard discusses isolation devices as stand-alone devices which are separate from the equipment
performing safety functions. The isolation device may be part of a module or equipment that performs a safety
function. In other designs, the isolation device may be contained in several modules (e.g. one part handling rapid
transient overvoltages and the other static voltages). This standard is also applicable to these design variations.
5.2 Isolation characteristics
The isolation device shall be capable of providing isolation against the following failure
conditions:
a) short-circuits between terminals or to ground;
b) open circuits;
c) application of the maximum AC or DC potential that could reasonably occur, considering
potentials and sources available in both the Class 1 and non-Class 1 systems; and
d) electromagnetic and electrostatic interference.
If the equipment can generate other signal types in fault conditions, such as a square wave or
other form of oscillating signal in fault conditions, the isolation device shall be capable of
providing isolation against such signals.
The properties of an isolation device shall include:
– tolerance of and isolation for the electrical transients defined in
IEC TS 61000-6-5;
– tolerance and isolation for EMI to IEC TS 61000-6-5;
– simple physical barriers between close or adjacent terminals or contact groups on relay
equipment used for electrical isolation; and
– prevention of transmission of excessively high or damaging voltages and/or currents.
In this context, an assessment shall be done of the maximum credible fault that could be
envisaged under normal and faulted conditions and its potential effects on the equipment
important to safety when applied to the isolation device terminals of the circuit of lesser safety
class.
– 10 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
Precautions are also taken to minimise the possibility that failure in a non-Class 1 system
causes spurious or premature actuation of a Category A function.
5.3 Actuation priority
Where plant equipment that is controlled by a Class 1 system is also controlled by a lower
class system, devices are provided which ensure priority of the Class 1 system actions over
those of the lower class systems. Failures of, or normal actions by, the lower class system
cannot interfere with the Category A functions under plant conditions requiring success of
those Category A functions. The equipment performing the priority function is classified as
Class 1. The circuit that provides the required isolation could be within the same system, or
may be in other systems.
Failures and mal-operations in the non-Class 1 systems cannot cause a change in response,
drift, accuracy, sensitivity to noise, or other characteristics of the Class 1 system which might
impair the ability of the system to perform its safety functions.
Where plant equipment that is controlled by a Class 2 or 3 system is also controlled by
signals from a lower class system, failures, or normal actions by the lower class system
cannot prevent the higher class system from performing its function.
Where signals are extracted from Class 2 or 3 systems for use in lower class systems,
isolation may not be required; however, good engineering practices are followed to prevent
the propagation of faults. In cases where Class 2 systems need to take on the aspects of
Class 1 systems due to the functions performed (i.e. Category A functions), isolation is used.
6 Isolation device design requirements
6.1 Requirements on isolation device application
6.1.1 Isolation device power
Isolation devices are classified as part of the safety system and are powered in accordance
with the criteria of IEC 61513 if a power supply is necessary for the function. The power
supply of the isolation device shall not be required for the device to perform its isolation
function.
6.1.2 Maximum credible fault
Maximum credible fault (MCF) requirements shall be established by analysis of neighbouring
circuits that are credible sources of the fault, either through inadvertent application from
human error or through a fault or failure postulated to occur that involves proximate circuits,
cabling, or terminations (e.g., a “hot short” from an adjacent conductor). The circuits that shall
be analyzed depend on how the isolation device is used. The circuits could be within the
same system, or may be in other systems.
The highest voltage to which the faulted side of the isolation device maybe exposed to shall
determine the minimum voltage level that the device shall withstand. This voltage shall be
applied across the faulted side terminals, and between the faulted side terminals and ground
(see Figure 1). Transient voltages that may appear in the faulted side shall also be
considered. Surge waveforms and characteristics shall be defined for the worst-case
conditions expected at the installation.
© IEC 2018
Faulted system
Protected side
Isolation device
MCF
for signal exchange
Faulted side
Protected
system
MCF MCF
IEC
Figure 1 – Application of maximum credible fault
The MCF voltage shall be the highest AC or DC voltage present in an enclosure containing
the conductors of the faulted side circuit of the isolation device, or in any proximate cable
raceway which may collapse on to the raceway containing the lower class circuit of the
isolation device. Where grounded metallic barriers separate the isolated circuit from higher
voltages, those voltages may be excluded from consideration of the MCF provided that the
barriers and grounding measures are designed to withstand the design basis hazards
(induced vibrations due to design basis earthquakes or air plane crash, fire, etc.) for the
plant.
In establishing the MCF voltage and current, the analysis shall include the consequences of
flooding or fire causing a fault voltage to be introduced on a signal line from a proximate
circuit or cable.
The available fault current for a direct short to ground shall be determined for each MCF
source.
6.1.3 Energy limiting devices
Energy limiting devices (e.g. fuses for current or suppressors for voltage) may be used to limit
the fault energy that must be dissipated in the isolation device or which may be available to
be transferred to the protected circuits. In such cases, the energy limiting devices shall be
considered to be part of the isolation device, even if they are separately packaged. Effective
surveillance procedures shall be implemented to verify during plant operation that the energy
limiting devices are properly in place and capable of performing their claimed role.
6.2 Requirements on isolation device design
6.2.1 Basic design requirements
The design of isolation devices conforms to IEC 61513 for:
a) independence of redundant safety divisions, and
b) independence between protection and control systems.
– 12 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
The isolation device shall include design features for which credit is taken (e.g., surge
protectors or barriers) and shall identify the application limits of the device.
6.2.2 Postulated faults
The device shall be designed for postulated electrical faults or failures. The impact on the
protected side for each fault shall be determined. As a minimum, the following faults shall be
defined on the faulted side of the isolation device (see Figure 2):
• (a) short circuit to supply voltage if the isolation device is powered from the faulted side;
• (b1) short circuit between the faulted side terminals;
• (b2) short circuit between each faulted side terminal and ground;
• (c) open circuit of faulted side;
• (MCF) MCF between each faulted side terminal and ground;
• (MCF) MCF between faulted side terminals.
Device power supply
a
a
Faulted system
Protected side
c
Isolation device for
signal exchange MCF
b1
Faulted side
Protected
system
MCF MCF b2 b2
IEC
Figure 2 – Application of postulated fault
The specified MCF shall equal or exceed the application requirements. The device design
shall accommodate the fault voltage and current waveforms and characteristics defined for
the application. Appropriate industry standards shall be used as a basis for establishing the
fault-transient exposure level (e.g. IEC TS 61000-6-5 or IEC 62003). The testing shall use the
MCF as a basis for the test levels.
6.2.3 Physical component arrangement
The physical arrangement of components in the isolation device shall be configured to
prevent, in the event of failure, the effects of shattered parts or material (e.g., solder spatter),
fire, and smoke from breaching the isolation barrier.
Circuit terminals shall be arranged to permit the IEC 60709 specified separation distance
between conductors associated with functions of different categories to be established as
soon as practical. Minimum separation requirements do not apply for wiring and components
within the isolation device; however, separation should be provided wherever practicable.
© IEC 2018
6.3 Power isolation devices
6.3.1 General
When the maximum credible voltage or current transient are applied to the faulted side of the
power isolation device, the operation of the circuit on the protected side of that device will not
be affected.
6.3.2 Circuit breaker tripped by fault currents
A circuit breaker automatically tripped by fault current is considered an isolation device,
provided the following criteria are met:
a) The breaker time-overcurrent trip characteristic for all circuit faults shall cause the breaker
to interrupt the fault current prior to initiation of a trip of any upstream breaker. Periodic
testing shall demonstrate that the overall coordination scheme remains within the limits
specified in the design criteria. This testing may be performed as a series of overlapping
tests.
b) The power source shall supply the necessary fault current for sufficient time to ensure the
proper coordination without loss of function of safety class loads. (For example, diesel
generator excitation systems should be capable of providing the required transient current
during faults.)
c) The voltage on the protected side shall not degrade below an acceptable level.
6.3.3 Circuit breaker tripped by fault signals
A circuit breaker can be considered an isolation device provided it shall be automatically
tripped by a signal generated within the same division as that to which the isolation device is
applied. The time delay involved in generating the fault signal and tripping the breaker shall
not cause unacceptable degradation of the safety power system.
6.3.4 Input current limiters
Devices that will limit the input current to an acceptable value under faulted conditions of the
output are considered isolation devices. Periodic testing shall verify that the current-limiting
characteristic has not been compromised or lost. Devices in this category may include
inverters, regulating transformers, and battery chargers uninterruptible power supply, etc.,
with current limiting characteristics. It shall be verified periodically that the current-limiting
characteristics have not been compromised or lost. This periodic verification should be done
with a test, or an alternative means to demonstrate operability.
The alternative means of demonstration may include tests performed within the uninterruptible
power supply which check internal protection clearing time, or preventive replacement of
protection devices within a specified maintenance interval.
6.3.5 Fuses
A fuse may be used as a power isolation device if the following criteria are met:
a) Fuses shall provide the design overcurrent protection capability for the life of the fuse.
b) The fuse time-overcurrent trip characteristic for all circuit faults shall cause the fuse to
open prior to the initiation of an opening of any upstream interrupting device.
c) The power source shall supply the necessary fault current to ensure the proper
coordination without loss of function of safety loads.
The effects of single-phasing shall be considered for three-phase AC circuits.
– 14 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
7 Qualification test requirements
7.1 General
Qualification of isolation devices shall be based on a combination of design analysis and
qualification testing. Clause 7 addresses the testing portion of the qualification. The objective
of the testing is to validate the results of the analysis at the extremes of fault conditions.
7.2 Requirements on the test method
7.2.1 Test specification
A specification shall be prepared for the specific testing that is to be performed for each type
of isolation device. The test specification should include elementary or schematic diagrams as
necessary to describe the test configuration and how the MCF and surges shall be applied to
the devices during the test. The basis for the set of postulated electrical faults and failures
shall be documented or referenced in the test program.
A specific definition of pass/fail acceptance criteria for each type of device shall be provided.
This shall include justification that the pass/fail acceptance criterion is sufficient to evaluate
the safety system performance, and to demonstrate that the tested device meets the
requirements of IEC 61513 and IEC 60709 when used in the system. In particular, the
following points shall be included:
• The maximum credible voltage or current transient applied to the faulted side of the device
shall not degrade below an acceptable level (i.e. to prevent the safety function) the
operation of the circuit connected to the protected side of the device.
• Shorts, grounds, or open circuits occurring in the faulted side shall not degrade below an
acceptable level the circuit connected to the protected side of the device.
• Transient voltages that may appear in the faulted side circuit (e.g., surges) should also be
considered.
• The qualification shall consider the levels and duration of the fault current on the faulted
side of the device.
For isolation between systems of different classes, during and following the application of the
MCF or surge test, there shall be no degradation or distortion of the isolation device input that
would have a detrimental effect on the performance of the safety system. For isolation of
redundant safety circuits, there shall be no degradation or distortion of the redundant channel
that would have a detrimental effect on the performance of the safety system.
Applicable industry standards shall be used as the basis for performing the qualification
testing (e.g. IEC TS 61000-6-5 or IEC 62003). The testing shall use the MCF as a basis for
the test levels.
7.2.2 Testing energy limiting devices
When the isolation device contains devices that limit the energy (e.g. fuses or suppressors),
the qualification testing shall include cases where the applied voltage and current is less than
that necessary to activate the limiting devices in addition to testing at worst case conditions
where the limiting devices will become active.
7.2.3 Qualification test environment
Qualification of isolation devices shall be carried out on samples prior to installation. Testing
entails applying the postulated faults to the faulted side terminals and recording the electrical
signals and observing the physical integrity at the protected side terminals. Any disturbance
that is seen shall be evaluated to determine if there would be an effect on the safety system.
If an evaluation cannot demonstrate that the safety system would not be affected, testing shall
be repeated with the device connected to the safety system equipment for all the
© IEC 2018
configurations where the device is intended to be used. The performance of the system shall
be monitored to demonstrate operability throughout the test. Requirements for testing the
device in the system are provided in 7.3.
7.3 Application specific testing
7.3.1 General
Devices might be used either for isolation of safety circuits from lower class circuits or for
isolation of redundant safety divisions. For qualification testing, the detailed device
configuration depends on the objective of the isolation and the specific type and configuration
of the isolation.
The MCF represents the a
...
IEC 62808 ®
Edition 1.0 2015-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Nuclear power plants – Instrumentation and control systems important to
safety – Design and qualification of isolation devices
Centrales nucléaires de puissance – Systèmes d’instrumentation et de
contrôle-commande importants pour la sûreté – Conception et qualification
des appareils d’isolement
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IEC 62808 ®
Edition 1.0 2015-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Nuclear power plants – Instrumentation and control systems important to
safety – Design and qualification of isolation devices
Centrales nucléaires de puissance – Systèmes d’instrumentation et de
contrôle-commande importants pour la sûreté – Conception et qualification
des appareils d’isolement
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 27.120.20 ISBN 978-2-8322-2665-0
– 2 – IEC 62808:2015 © IEC 2015
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Symbols and abbreviations . 8
5 General principles for isolation devices . 8
5.1 General . 8
5.2 Isolation characteristics . 9
5.3 Actuation priority . 10
6 Isolation device design requirements . 10
6.1 Requirements on isolation device application . 10
6.1.1 Isolation device power . 10
6.1.2 Maximum credible fault . 10
6.1.3 Energy limiting devices . 11
6.2 Requirements on isolation device design . 11
6.2.1 Basic design requirements . 11
6.2.2 Postulated faults . 12
6.2.3 Physical component arrangement . 12
6.3 Power isolation devices . 13
6.3.1 General . 13
6.3.2 Circuit breaker tripped by fault currents . 13
6.3.3 Circuit breaker tripped by fault signals . 13
6.3.4 Input current limiters . 13
6.3.5 Fuses . 13
7 Qualification test requirements . 13
7.1 General . 13
7.2 Requirements on the test method . 14
7.2.1 Test specification . 14
7.2.2 Testing energy limiting devices . 14
7.2.3 Qualification test environment . 14
7.3 Application specific testing . 15
7.3.1 General . 15
7.3.2 Isolation of safety circuits from lower class circuits . 15
7.3.3 Isolation between redundant safety circuits . 15
7.4 Documentation of test requirements and results . 15
Bibliography . 16
Figure 1 – Application of maximum credible fault . 11
Figure 2 – Application of postulated fault . 12
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
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with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
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5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62808 has been prepared by subcommittee 45A: Instrumentation,
control and electrical systems of nuclear facilities, of IEC technical committee 45: Nuclear
instrumentation.
The text of this standard is based on the following documents:
FDIS Report on voting
45A/1004/FDIS 45A/1019/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
– 4 – IEC 62808:2015 © IEC 2015
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
INTRODUCTION
a) Technical background, main issues and organisation of the standard
I&C (instrumentation and control) systems important to safety in nuclear power plants need to
tolerate the effects of plant / equipment faults as well as internal and external hazards.
IEC 60709 provides requirements to establish independence between redundant portions of
safety systems, and between safety systems and systems of a lower class. Among the
techniques available to increase the level of tolerability of I&C systems to such effects is the
provision of isolation devices where connections are made between redundant divisions of
safety equipment, or between safety equipment and systems of a lower class. This standard
provides technical requirements and recommendations for the design and qualification of
isolation devices that are required by IEC 60709. This standard deals with the criteria and
methods used to confirm that the design of isolation devices ensures that credible failures in
the connected lower class system or redundant channels will not prevent the safety systems
from meeting their required functions. Isolation devices may be required on power or signal
interfaces within the system.
Guidance for other aspects of isolation device qualification (e.g. electromagnetic compatibility,
environmental and seismic qualification) may be found in IEC 60780.
The object of this standard is:
– in Clause 5: to establish the basic criteria for acceptability of the design and application of
isolation devices;
– in Clause 6: to establish design requirements on the selection and application of suitable
isolation devices;
– in Clause 7: to establish requirements on qualification testing done to validate the
adequacy of the isolation device design.
It is intended that the standard be used by operators of NPPs (utilities), designers of nuclear
I&C system and equipment, systems evaluators and regulators.
b) Situation of the current standard in the structure of the IEC SC 45A standard series
IEC 62808 is the third level IEC SC 45A document tackling the issue of isolation devices.
IEC 60709 is directly referenced by IEC 61513 in regard to physical and electrical separation
being required between subsystems of different safety trains of I&C systems important to
safety, and between I&C systems important to safety and those that are not important to
safety.
IEC 61226 establishes the principles of categorization of I&C functions, systems and
equipment according to their level of importance to safety. It then requires that adequate
separation be provided between functions of different categories. IEC 61226 refers to
IEC 60709 as a normative standard regarding requirements of separation.
IEC 62808 is intended to provide requirements and recommendations relating to the design
and qualification of isolation devices which are identified in IEC 60709 as a means of
achieving independence between systems when signals are extracted from a system for use
in lower class systems, or between independent subsystems of the same classes.
For more details on the structure of the IEC SC 45A standard series, see item d) of this
introduction.
– 6 – IEC 62808:2015 © IEC 2015
c) Recommendations and limitations regarding the application of this standard
IEC 60709 applies to I&C systems and equipment important to safety. It establishes
requirements for physical and electrical separation as one means to provide independence
between the functions performed in those systems and equipment. IEC 60709 requires the
use of isolation devices where connections between independent systems must be made.
IEC 62808 provides criteria for the analysis and qualification of the the isolation device.
A fundamental criterion for isolation devices is that they be included in, and designed to, the
standards of the higher class system for which they provide protection against hazards.
Additional requirements relating to design and qualification of an isolation device as an
element of a safety system are not given in this standard.
d) Description of the structure of the IEC SC 45A standard series and relationships
with other IEC documents and other bodies documents (IAEA, ISO)
The top-level document of the IEC SC 45A standard series is IEC 61513. It provides general
requirements for I&C systems and equipment that are used to perform functions important to
safety in NPPs. IEC 61513 structures the IEC SC 45A standard series.
IEC 61513 refers directly to other IEC SC 45A standards for general topics related to
categorization of functions and classification of systems, qualification, separation of systems,
defence against common cause failure, software aspects of computer-based systems,
hardware aspects of computer-based systems, and control room design. The standards
referenced directly at this second level should be considered together with IEC 61513 as a
consistent document set.
At a third level, IEC SC 45A standards not directly referenced by IEC 61513 are standards
related to specific equipment, technical methods, or specific activities. Usually these
documents, which make reference to second-level documents for general topics, can be used
on their own.
A fourth level extending the IEC SC 45A standard series, corresponds to the Technical
Reports which are not normative.
IEC 61513 has adopted a presentation format similar to the basic safety publication
IEC 61508 with an overall safety life-cycle framework and a system life-cycle framework.
Regarding nuclear safety, it provides the interpretation of the general requirements of
IEC 61508-1, IEC 61508-2 and IEC 61508-4, for the nuclear application sector, regarding
nuclear safety. In this framework IEC 60880 and IEC 62138 correspond to IEC 61508-3 for
the nuclear application sector. IEC 61513 refers to ISO as well as to IAEA GS-R-3 and IAEA
GS-G-3.1 and IAEA GS-G-3.5 for topics related to quality assurance (QA).
The IEC SC 45A standards series consistently implements and details the principles and
basic safety aspects provided in the IAEA code on the safety of NPPs and in the IAEA safety
series, in particular the Requirements SSR-2/1, establishing safety requirements related to
the design of Nuclear Power Plants, and the Safety Guide NS-G-1.3 dealing with
instrumentation and control systems important to safety in Nuclear Power Plants. The
terminology and definitions used by SC 45A standards are consistent with those used by the
IAEA.
NOTE It is assumed that for the design of I&C systems in NPPs that implement conventional safety functions (e.g.
to address worker safety, asset protection, chemical hazards, process energy hazards), international or national
standards would be applied, that are based on the requirements of a standard such as IEC 61508.
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
1 Scope
This International Standard establishes requirements for the design, analysis and qualification
of isolation devices used to ensure electrical independence of redundant safety system
circuits, or between safety and lower class circuits, as specified in IEC 60709. This standard
includes guidance on the determination of the maximum credible fault that is applied to the
isolation devices. The maximum credible fault can be used as a basis for the test levels used
in testing based on other standards (e.g. IEC TS 61000-6-5 or IEC 62003).
This standard does not address safety or CCF issues due to functional inter-dependencies
and possible interferences or CCFs that may result from signal exchange or sharing between
systems or sub-systems. It also does not address design or qualification issues related to
digital or programmable logic in isolation devices. For isolation devices containing digital or
programmable logic, additional design and qualification requirements must be considered;
these requirements are outside the scope of this standard.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60709, Nuclear power plants – Instrumentation and control systems important to safety –
Separation
IEC TS 61000-6-5, Electromagnetic compatibility (EMC) – Part 6-5: Generic standards –
Immunity for power station and substation environments
IEC 61513, Nuclear power plants – Instrumentation and control important to safety – General
requirements for systems
IEC 62003, Nuclear power plants – Instrumentation and control important to safety –
Requirements for electromagnetic compatibility testing
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
barrier
device or structure interposed between redundant equipment or circuits important to safety, or
between equipment or circuits important to safety and a potential source of damage to limit
damage to the I&C system important to safety to an acceptable level
Note 1 to entry: The following definition is given in the IAEA Safety Glossary, edition 2007: “A physical
obstruction that prevents or inhibits the movement of people, radionuclides or some other phenomenon (e.g. fire),
or provides shielding against radiation”. The IAEA definition is more general and consistent with the definition
given in this standard.
– 8 – IEC 62808:2015 © IEC 2015
3.2
common mode electrical faults
voltage or current faults between both signal terminals and a common reference plane
(ground)
Note 1 to entry: These faults should not be confused with common cause failures.
Note 2 to entry: This causes the potential of both signal terminals to be changed simultaneously and by the same
amount relative to the common reference plane (ground).
3.3
differential mode electrical faults
voltage or current faults between signals
3.4
isolation device
device in a circuit that prevents malfunctions in one section of a circuit from causing
unacceptable influences in other sections of the circuit or other circuits
Note 1 to entry: As described in IEC 60709, malfunctions can be caused by faults and normal actions.
3.5
maximum credible fault
MCF
voltage or current transient that may exist in circuits, as determined by test or analysis, taking
into consideration the circuit location, routing, and interconnections combined with failures
that the circuit and adjacent circuits may credibly experience
Note 1 to entry: The evaluation shall consider the impact of seismic and flooding conditions.
4 Symbols and abbreviations
AC alternating current
CCF common cause failure
DC direct current
EMI electromagnetic interference
I&C instrumentation and control
MCF maximum credible fault
NPP nuclear power plant
5 General principles for isolation devices
5.1 General
The requirements for the application of isolation devices are in IEC 60709. Clause 5 is
included as a summary and provides additional requirements for the isolation devices. The
word "shall" identifies the additional requirements.
Isolation devices used in interfaces between I&C systems important to safety or between
channels within a system important to safety may have an impact on the integrity of the
overall design and in particular, on defence in depth. When used, they may be relied upon to
provide electrical isolation between redundant safety functions or safety functions in different
layers of defence in the overall architecture. In general, the introduction of such interfaces
between systems should be considered carefully based on the principles and approaches
outlined in IEC 61513. A systematic analysis of failures at system and overall I&C architecture
level is required. Functional inter-dependencies are introduced between systems due to signal
interfaces and their associated failure modes shall be considered carefully.
Where signals are transmitted between a Class 1 system or equipment (performing Category
A functions) and systems of a lower class, the transmission of these signals are through
isolation devices that are included within the higher class system. When failures or conditions
are present at the output terminals of the isolation devices (which are connected to the lower
class system) the safety action of the Class 1 system or sub-system to which the isolation
device is connected cannot be affected. As an example, a circuit performing a Category A
function may be monitored by a lower class circuit utilizing a relay coil in the Class 1 system
and the relay contact in a lower class system.
Isolation devices are to be used where signals are transmitted between independent Class 1
systems and between redundant equipment channels of Class 1 systems.
Where signals are transmitted from Class 2 or 3 systems for use in lower class systems, or
between independent subsystems in these classes, isolation devices may not be required;
however, good engineering practices are followed to prevent the propagation of faults. In
cases where Class 2 systems need to take on the aspects of Class 1 systems due to the
functions performed, isolation is applied. An example of this is a Class 2 system performing a
Category B function in support of a Class 1 system performing a Category A function to
protect against the same fault.
Temporary connections for maintenance to systems performing Category A functions without
isolation devices are only permitted provided that they are connected to only a single
redundancy at any given time, that they are disconnected after use, and that the system is
capable of withstanding a fault introduced through failure or use of the connection.
NOTE This standard discusses isolation devices as stand-alone devices which are separate from the equipment
performing safety functions. The isolation device may be part of a module or equipment that performs a safety
function. In other designs, the isolation device may be contained in several modules (e.g. one part handling rapid
transient overvoltages and the other static voltages). This standard is also applicable to these design variations.
5.2 Isolation characteristics
The isolation device shall be capable of providing isolation against the following failure
conditions:
a) short-circuits between terminals or to ground;
b) open circuits;
c) application of the maximum AC or DC potential that could reasonably occur, considering
potentials and sources available in both the Class 1 and non-Class 1 systems; and
d) electromagnetic and electrostatic interference.
If the equipment can generate other signal types in fault conditions, such as a square wave or
other form of oscillating signal in fault conditions, the isolation device shall be capable of
providing isolation against such signals.
The properties of an isolation device shall include:
– tolerance of and isolation for the electrical transients defined in
IEC TS 61000-6-5;
– tolerance and isolation for EMI to IEC TS 61000-6-5;
– simple physical barriers between close or adjacent terminals or contact groups on relay
equipment used for electrical isolation; and
– prevention of transmission of excessively high or damaging voltages and/or currents.
In this context, an assessment shall be done of the maximum credible fault that could be
envisaged under normal and faulted conditions and its potential effects on the equipment
important to safety when applied to the isolation device terminals of the circuit of lesser safety
class.
– 10 – IEC 62808:2015 © IEC 2015
Precautions are also taken to minimise the possibility that failure in a non-Class 1 system
causes spurious or premature actuation of a Category A function.
5.3 Actuation priority
Where plant equipment that is controlled by a Class 1 system is also controlled by a lower
class system, devices are provided which ensure priority of the Class 1 system actions over
those of the lower class systems. Failures of, or normal actions by, the lower class system
cannot interfere with the Category A functions under plant conditions requiring success of
those Category A functions. The equipment performing the priority function is classified as
Class 1. The circuit that provides the required isolation could be within the same system, or
may be in other systems.
Failures and mal-operations in the non-Class 1 systems cannot cause a change in response,
drift, accuracy, sensitivity to noise, or other characteristics of the Class 1 system which might
impair the ability of the system to perform its safety functions.
Where plant equipment that is controlled by a Class 2 or 3 system is also controlled by
signals from a lower class system, failures, or normal actions by the lower class system
cannot prevent the higher class system from performing its function.
Where signals are extracted from Class 2 or 3 systems for use in lower class systems,
isolation may not be required; however, good engineering practices are followed to prevent
the propagation of faults. In cases where Class 2 systems need to take on the aspects of
Class 1 systems due to the functions performed (i.e. Category A functions), isolation is used.
6 Isolation device design requirements
6.1 Requirements on isolation device application
6.1.1 Isolation device power
Isolation devices are classified as part of the safety system and are powered in accordance
with the criteria of IEC 61513 if a power supply is necessary for the function. The power
supply of the isolation device shall not be required for the device to perform its isolation
function.
6.1.2 Maximum credible fault
Maximum credible fault (MCF) requirements shall be established by analysis of neighbouring
circuits that are credible sources of the fault, either through inadvertent application from
human error or through a fault or failure postulated to occur that involves proximate circuits,
cabling, or terminations (e.g., a “hot short” from an adjacent conductor). The circuits that shall
be analyzed depend on how the isolation device is used. The circuits could be within the
same system, or may be in other systems.
The highest voltage to which the faulted side of the isolation device maybe exposed to shall
determine the minimum voltage level that the device shall withstand. This voltage shall be
applied across the faulted side terminals, and between the faulted side terminals and ground
(see Figure 1). Transient voltages that may appear in the faulted side shall also be
considered. Surge waveforms and characteristics shall be defined for the worst-case
conditions expected at the installation.
Faulted system
Protected side
Isolation device
MCF
for signal exchange
Faulted side
Protected
system
MCF MCF
IEC
Figure 1 – Application of maximum credible fault
The MCF voltage shall be the highest AC or DC voltage present in an enclosure containing
the conductors of the faulted side circuit of the isolation device, or in any proximate cable
raceway which may collapse on to the raceway containing the lower class circuit of the
isolation device. Where grounded metallic barriers separate the isolated circuit from higher
voltages, those voltages may be excluded from consideration of the MCF provided that the
barriers and grounding measures are designed to withstand the design basis hazards
(induced vibrations due to design basis earthquakes or air plane crash, fire, etc.) for the
plant.
In establishing the MCF voltage and current, the analysis shall include the consequences of
flooding or fire causing a fault voltage to be introduced on a signal line from a proximate
circuit or cable.
The available fault current for a direct short to ground shall be determined for each MCF
source.
6.1.3 Energy limiting devices
Energy limiting devices (e.g. fuses for current or suppressors for voltage) may be used to limit
the fault energy that must be dissipated in the isolation device or which may be available to
be transferred to the protected circuits. In such cases, the energy limiting devices shall be
considered to be part of the isolation device, even if they are separately packaged. Effective
surveillance procedures shall be implemented to verify during plant operation that the energy
limiting devices are properly in place and capable of performing their claimed role.
6.2 Requirements on isolation device design
6.2.1 Basic design requirements
The design of isolation devices conforms to IEC 61513 for:
a) independence of redundant safety divisions, and
b) independence between protection and control systems.
– 12 – IEC 62808:2015 © IEC 2015
The isolation device shall include design features for which credit is taken (e.g., surge
protectors or barriers) and shall identify the application limits of the device.
6.2.2 Postulated faults
The device shall be designed for postulated electrical faults or failures. The impact on the
protected side for each fault shall be determined. As a minimum, the following faults shall be
defined on the faulted side of the isolation device (see Figure 2):
• (a) short circuit to supply voltage if the isolation device is powered from the faulted side;
• (b1) short circuit between the faulted side terminals;
• (b2) short circuit between each faulted side terminal and ground;
• (c) open circuit of faulted side;
• (MCF) MCF between each faulted side terminal and ground;
• (MCF) MCF between faulted side terminals.
Device power supply
a
a
Faulted system
Protected side
c
Isolation device for
signal exchange MCF
b1
Faulted side
Protected
system
MCF MCF b2 b2
IEC
Figure 2 – Application of postulated fault
The specified MCF shall equal or exceed the application requirements. The device design
shall accommodate the fault voltage and current waveforms and characteristics defined for
the application. Appropriate industry standards shall be used as a basis for establishing the
fault-transient exposure level (e.g. IEC TS 61000-6-5 or IEC 62003). The testing shall use the
MCF as a basis for the test levels.
6.2.3 Physical component arrangement
The physical arrangement of components in the isolation device shall be configured to
prevent, in the event of failure, the effects of shattered parts or material (e.g., solder spatter),
fire, and smoke from breaching the isolation barrier.
Circuit terminals shall be arranged to permit the IEC 60709 specified separation distance
between conductors associated with functions of different categories to be established as
soon as practical. Minimum separation requirements do not apply for wiring and components
within the isolation device; however, separation should be provided wherever practicable.
6.3 Power isolation devices
6.3.1 General
When the maximum credible voltage or current transient are applied to the faulted side of the
power isolation device, the operation of the circuit on the protected side of that device will not
be affected.
6.3.2 Circuit breaker tripped by fault currents
A circuit breaker automatically tripped by fault current is considered an isolation device,
provided the following criteria are met:
a) The breaker time-overcurrent trip characteristic for all circuit faults shall cause the breaker
to interrupt the fault current prior to initiation of a trip of any upstream breaker. Periodic
testing shall demonstrate that the overall coordination scheme remains within the limits
specified in the design criteria. This testing may be performed as a series of overlapping
tests.
b) The power source shall supply the necessary fault current for sufficient time to ensure the
proper coordination without loss of function of safety class loads. (For example, diesel
generator excitation systems should be capable of providing the required transient current
during faults.)
c) The voltage on the protected side shall not degrade below an acceptable level.
6.3.3 Circuit breaker tripped by fault signals
A circuit breaker can be considered an isolation device provided it shall be automatically
tripped by a signal generated within the same division as that to which the isolation device is
applied. The time delay involved in generating the fault signal and tripping the breaker shall
not cause unacceptable degradation of the safety power system.
6.3.4 Input current limiters
Devices that will limit the input current to an acceptable value under faulted conditions of the
output are considered isolation devices. Periodic testing shall verify that the current-limiting
characteristic has not been compromised or lost. Devices in this category may include
inverters, regulating transformers, and battery chargers with current limiting characteristics.
6.3.5 Fuses
A fuse may be used as a power isolation device if the following criteria are met:
a) Fuses shall provide the design overcurrent protection capability for the life of the fuse.
b) The fuse time-overcurrent trip characteristic for all circuit faults shall cause the fuse to
open prior to the initiation of an opening of any upstream interrupting device.
c) The power source shall supply the necessary fault current to ensure the proper
coordination without loss of function of safety loads.
The effects of single-phasing shall be considered for three-phase AC circuits.
7 Qualification test requirements
7.1 General
Qualification of isolation devices shall be based on a combination of design analysis and
qualification testing. Clause 7 addresses the testing portion of the qualification. The objective
of the testing is to validate the results of the analysis at the extremes of fault conditions.
– 14 – IEC 62808:2015 © IEC 2015
7.2 Requirements on the test method
7.2.1 Test specification
A specification shall be prepared for the specific testing that is to be performed for each type
of isolation device. The test specification should include elementary or schematic diagrams as
necessary to describe the test configuration and how the MCF and surges shall be applied to
the devices during the test. The basis for the set of postulated electrical faults and failures
shall be documented or referenced in the test program.
A specific definition of pass/fail acceptance criteria for each type of device shall be provided.
This shall include justification that the pass/fail acceptance criterion is sufficient to evaluate
the safety system performance, and to demonstrate that the tested device meets the
requirements of IEC 61513 and IEC 60709 when used in the system. In particular, the
following points shall be included:
• The maximum credible voltage or current transient applied to the faulted side of the device
shall not degrade below an acceptable level (i.e. to prevent the safety function) the
operation of the circuit connected to the protected side of the device.
• Shorts, grounds, or open circuits occurring in the faulted side shall not degrade below an
acceptable level the circuit connected to the protected side of the device.
• Transient voltages that may appear in the faulted side circuit (e.g., surges) should also be
considered.
• The qualification shall consider the levels and duration of the fault current on the faulted
side of the device.
For isolation between systems of different classes, during and following the application of the
MCF or surge test, there shall be no degradation or distortion of the isolation device input that
would have a detrimental effect on the performance of the safety system. For isolation of
redundant safety circuits, there shall be no degradation or distortion of the redundant channel
that would have a detrimental effect on the performance of the safety system.
Applicable industry standards shall be used as the basis for performing the quali
...
IEC 62808 ®
Edition 1.1 2018-05
CONSOLIDATED VERSION
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
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Nuclear power plants – Instrumentation and control systems important
to safety – Design and qualification of isolation devices
Centrales nucléaires de puissance – Systèmes d'instrumentation et de
contrôle-commande importants pour la sûreté – Conception et qualification
des appareils d'isolement
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IEC 62808 ®
Edition 1.1 2018-05
CONSOLIDATED VERSION
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Nuclear power plants – Instrumentation and control systems important
to safety – Design and qualification of isolation devices
Centrales nucléaires de puissance – Systèmes d'instrumentation et de
contrôle-commande importants pour la sûreté – Conception et qualification
des appareils d'isolement
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 27.120.20 ISBN 978-2-8322-5738-8
IEC 62808 ®
Edition 1.1 2018-05
CONSOLIDATED VERSION
REDLINE VERSION
VERSION REDLINE
colour
inside
Nuclear power plants – Instrumentation and control systems important
to safety – Design and qualification of isolation devices
Centrales nucléaires de puissance – Systèmes d'instrumentation et de
contrôle-commande importants pour la sûreté – Conception et qualification
des appareils d'isolement
– 2 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Symbols and abbreviations . 8
5 General principles for isolation devices . 8
5.1 General . 8
5.2 Isolation characteristics . 9
5.3 Actuation priority . 10
6 Isolation device design requirements . 10
6.1 Requirements on isolation device application . 10
6.1.1 Isolation device power . 10
6.1.2 Maximum credible fault . 10
6.1.3 Energy limiting devices . 11
6.2 Requirements on isolation device design . 11
6.2.1 Basic design requirements . 11
6.2.2 Postulated faults . 12
6.2.3 Physical component arrangement . 12
6.3 Power isolation devices . 13
6.3.1 General . 13
6.3.2 Circuit breaker tripped by fault currents . 13
6.3.3 Circuit breaker tripped by fault signals . 13
6.3.4 Input current limiters . 13
6.3.5 Fuses . 13
7 Qualification test requirements . 14
7.1 General . 14
7.2 Requirements on the test method . 14
7.2.1 Test specification . 14
7.2.2 Testing energy limiting devices . 14
7.2.3 Qualification test environment . 14
7.3 Application specific testing . 15
7.3.1 General . 15
7.3.2 Isolation of safety circuits from lower class circuits . 15
7.3.3 Isolation between redundant safety circuits . 15
7.4 Documentation of test requirements and results . 16
Bibliography . 17
Figure 1 – Application of maximum credible fault . 11
Figure 2 – Application of postulated fault . 12
© IEC 2018
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
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2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
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9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This consolidated version of the official IEC Standard and its amendment has been prepared
for user convenience.
IEC 62808 edition 1.1 contains the first edition (2015-05) [documents 45A/1004/FDIS and
45A/1019/RVD] and its amendment 1 (2018-05) [documents 45A/1192/FDIS and 45A/1204/RVD].
In this Redline version, a vertical line in the margin shows where the technical content is
modified by amendment 1. Additions are in green text, deletions are in strikethrough red text.
A separate Final version with all changes accepted is available in this publication.
– 4 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
International Standard IEC 62808 has been prepared by subcommittee 45A: Instrumentation,
control and electrical systems of nuclear facilities, of IEC technical committee 45: Nuclear
instrumentation.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of the base publication and its amendment will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
© IEC 2018
INTRODUCTION
a) Technical background, main issues and organisation of the standard
I&C (instrumentation and control) systems important to safety in nuclear power plants need to
tolerate the effects of plant / equipment faults as well as internal and external hazards.
IEC 60709 provides requirements to establish independence between redundant portions of
safety systems, and between safety systems and systems of a lower class. Among the
techniques available to increase the level of tolerability of I&C systems to such effects is the
provision of isolation devices where connections are made between redundant divisions of
safety equipment, or between safety equipment and systems of a lower class. This standard
provides technical requirements and recommendations for the design and qualification of
isolation devices that are required by IEC 60709. This standard deals with the criteria and
methods used to confirm that the design of isolation devices ensures that credible failures in
the connected lower class system or redundant channels will not prevent the safety systems
from meeting their required functions. Isolation devices may be required on power or signal
interfaces within the system.
Guidance for other aspects of isolation device qualification (e.g. electromagnetic compatibility,
environmental and seismic qualification) may be found in IEC 60780.
The object of this standard is:
– in Clause 5: to establish the basic criteria for acceptability of the design and application of
isolation devices;
– in Clause 6: to establish design requirements on the selection and application of suitable
isolation devices;
– in Clause 7: to establish requirements on qualification testing done to validate the
adequacy of the isolation device design.
It is intended that the standard be used by operators of NPPs (utilities), designers of nuclear
I&C system and equipment, systems evaluators and regulators.
b) Situation of the current standard in the structure of the IEC SC 45A standard series
IEC 62808 is the third level IEC SC 45A document tackling the issue of isolation devices.
IEC 60709 is directly referenced by IEC 61513 in regard to physical and electrical separation
being required between subsystems of different safety trains of I&C systems important to
safety, and between I&C systems important to safety and those that are not important to
safety.
IEC 61226 establishes the principles of categorization of I&C functions, systems and
equipment according to their level of importance to safety. It then requires that adequate
separation be provided between functions of different categories. IEC 61226 refers to
IEC 60709 as a normative standard regarding requirements of separation.
IEC 62808 is intended to provide requirements and recommendations relating to the design
and qualification of isolation devices which are identified in IEC 60709 as a means of
achieving independence between systems when signals are extracted from a system for use
in lower class systems, or between independent subsystems of the same classes.
For more details on the structure of the IEC SC 45A standard series, see item d) of this
introduction.
– 6 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
c) Recommendations and limitations regarding the application of this standard
IEC 60709 applies to I&C systems and equipment important to safety. It establishes
requirements for physical and electrical separation as one means to provide independence
between the functions performed in those systems and equipment. IEC 60709 requires the
use of isolation devices where connections between independent systems must be made.
IEC 62808 provides criteria for the analysis and qualification of the the isolation device.
A fundamental criterion for isolation devices is that they be included in, and designed to, the
standards of the higher class system for which they provide protection against hazards.
Additional requirements relating to design and qualification of an isolation device as an
element of a safety system are not given in this standard.
d) Description of the structure of the IEC SC 45A standard series and relationships
with other IEC documents and other bodies documents (IAEA, ISO)
The top-level document of the IEC SC 45A standard series is IEC 61513. It provides general
requirements for I&C systems and equipment that are used to perform functions important to
safety in NPPs. IEC 61513 structures the IEC SC 45A standard series.
IEC 61513 refers directly to other IEC SC 45A standards for general topics related to
categorization of functions and classification of systems, qualification, separation of systems,
defence against common cause failure, software aspects of computer-based systems,
hardware aspects of computer-based systems, and control room design. The standards
referenced directly at this second level should be considered together with IEC 61513 as a
consistent document set.
At a third level, IEC SC 45A standards not directly referenced by IEC 61513 are standards
related to specific equipment, technical methods, or specific activities. Usually these
documents, which make reference to second-level documents for general topics, can be used
on their own.
A fourth level extending the IEC SC 45A standard series, corresponds to the Technical
Reports which are not normative.
IEC 61513 has adopted a presentation format similar to the basic safety publication
IEC 61508 with an overall safety life-cycle framework and a system life-cycle framework.
Regarding nuclear safety, it provides the interpretation of the general requirements of
IEC 61508-1, IEC 61508-2 and IEC 61508-4, for the nuclear application sector, regarding
nuclear safety. In this framework IEC 60880 and IEC 62138 correspond to IEC 61508-3 for
the nuclear application sector. IEC 61513 refers to ISO as well as to IAEA GS-R-3 and IAEA
GS-G-3.1 and IAEA GS-G-3.5 for topics related to quality assurance (QA).
The IEC SC 45A standards series consistently implements and details the principles and
basic safety aspects provided in the IAEA code on the safety of NPPs and in the IAEA safety
series, in particular the Requirements SSR-2/1, establishing safety requirements related to
the design of Nuclear Power Plants, and the Safety Guide NS-G-1.3 dealing with
instrumentation and control systems important to safety in Nuclear Power Plants. The
terminology and definitions used by SC 45A standards are consistent with those used by the
IAEA.
NOTE It is assumed that for the design of I&C systems in NPPs that implement conventional safety functions (e.g.
to address worker safety, asset protection, chemical hazards, process energy hazards), international or national
standards would be applied, that are based on the requirements of a standard such as IEC 61508.
© IEC 2018
NUCLEAR POWER PLANTS –
INSTRUMENTATION AND CONTROL SYSTEMS IMPORTANT TO SAFETY –
DESIGN AND QUALIFICATION OF ISOLATION DEVICES
1 Scope
This International Standard establishes requirements for the design, analysis and qualification
of isolation devices used to ensure electrical independence of redundant safety system
circuits, or between safety and lower class circuits, as specified in IEC 60709. This standard
includes guidance on the determination of the maximum credible fault that is applied to the
isolation devices. The maximum credible fault can be used as a basis for the test levels used
in testing based on other standards (e.g. IEC TS 61000-6-5 or IEC 62003).
This standard does not address safety or CCF issues due to functional inter-dependencies
and possible interferences or CCFs that may result from signal exchange or sharing between
systems or sub-systems. It also does not address design or qualification issues related to
digital or programmable logic in isolation devices. For isolation devices containing digital or
programmable logic, additional design and qualification requirements must be considered;
these requirements are outside the scope of this standard.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 60709, Nuclear power plants – Instrumentation and control systems important to safety –
Separation
IEC TS 61000-6-5, Electromagnetic compatibility (EMC) – Part 6-5: Generic standards –
Immunity for power station and substation environments
IEC 61513, Nuclear power plants – Instrumentation and control important to safety – General
requirements for systems
IEC 62003, Nuclear power plants – Instrumentation and control important to safety –
Requirements for electromagnetic compatibility testing
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
barrier
device or structure interposed between redundant equipment or circuits important to safety, or
between equipment or circuits important to safety and a potential source of damage to limit
damage to the I&C system important to safety to an acceptable level
Note 1 to entry: The following definition is given in the IAEA Safety Glossary, edition 2007: “A physical
obstruction that prevents or inhibits the movement of people, radionuclides or some other phenomenon (e.g. fire),
or provides shielding against radiation”. The IAEA definition is more general and consistent with the definition
given in this standard.
– 8 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
3.2
common mode electrical faults
voltage or current faults between both signal terminals and a common reference plane
(ground)
Note 1 to entry: These faults should not be confused with common cause failures.
Note 2 to entry: This causes the potential of both signal terminals to be changed simultaneously and by the same
amount relative to the common reference plane (ground).
3.3
differential mode electrical faults
voltage or current faults between signals
3.4
isolation device
device in a circuit that prevents malfunctions in one section of a circuit from causing
unacceptable influences in other sections of the circuit or other circuits
Note 1 to entry: As described in IEC 60709, malfunctions can be caused by faults and normal actions.
3.5
maximum credible fault
MCF
voltage or current transient that may exist in circuits, as determined by test or analysis, taking
into consideration the circuit location, routing, and interconnections combined with failures
that the circuit and adjacent circuits may credibly experience
Note 1 to entry: The evaluation shall consider the impact of seismic and flooding conditions.
4 Symbols and abbreviations
AC alternating current
CCF common cause failure
DC direct current
EMI electromagnetic interference
I&C instrumentation and control
MCF maximum credible fault
NPP nuclear power plant
5 General principles for isolation devices
5.1 General
The requirements for the application of isolation devices are in IEC 60709. Clause 5 is
included as a summary and provides additional requirements for the isolation devices. The
word "shall" identifies the additional requirements.
Isolation devices used in interfaces between I&C systems important to safety or between
channels within a system important to safety may have an impact on the integrity of the
overall design and in particular, on defence in depth. When used, they may be relied upon to
provide electrical isolation between redundant safety functions or safety functions in different
layers of defence in the overall architecture. In general, the introduction of such interfaces
between systems should be considered carefully based on the principles and approaches
outlined in IEC 61513. A systematic analysis of failures at system and overall I&C architecture
level is required. Functional inter-dependencies are introduced between systems due to signal
interfaces and their associated failure modes shall be considered carefully.
© IEC 2018
Where signals are transmitted between a Class 1 system or equipment (performing Category
A functions) and systems of a lower class, the transmission of these signals are through
isolation devices that are included within the higher class system. When failures or conditions
are present at the output terminals of the isolation devices (which are connected to the lower
class system) the safety action of the Class 1 system or sub-system to which the isolation
device is connected cannot be affected. As an example, a circuit performing a Category A
function may be monitored by a lower class circuit utilizing a relay coil in the Class 1 system
and the relay contact in a lower class system.
Isolation devices are to be used where signals are transmitted between independent Class 1
systems and between redundant equipment channels of Class 1 systems.
Where signals are transmitted from Class 2 or 3 systems for use in lower class systems, or
between independent subsystems in these classes, isolation devices may not be required;
however, good engineering practices are followed to prevent the propagation of faults. In
cases where Class 2 systems need to take on the aspects of Class 1 systems due to the
functions performed, isolation is applied. An example of this is a Class 2 system performing a
Category B function in support of a Class 1 system performing a Category A function to
protect against the same fault.
Temporary connections for maintenance to systems performing Category A functions without
isolation devices are only permitted provided that they are connected to only a single
redundancy at any given time, that they are disconnected after use, and that the system is
capable of withstanding a fault introduced through failure or use of the connection.
NOTE This standard discusses isolation devices as stand-alone devices which are separate from the equipment
performing safety functions. The isolation device may be part of a module or equipment that performs a safety
function. In other designs, the isolation device may be contained in several modules (e.g. one part handling rapid
transient overvoltages and the other static voltages). This standard is also applicable to these design variations.
5.2 Isolation characteristics
The isolation device shall be capable of providing isolation against the following failure
conditions:
a) short-circuits between terminals or to ground;
b) open circuits;
c) application of the maximum AC or DC potential that could reasonably occur, considering
potentials and sources available in both the Class 1 and non-Class 1 systems; and
d) electromagnetic and electrostatic interference.
If the equipment can generate other signal types in fault conditions, such as a square wave or
other form of oscillating signal in fault conditions, the isolation device shall be capable of
providing isolation against such signals.
The properties of an isolation device shall include:
– tolerance of and isolation for the electrical transients defined in
IEC TS 61000-6-5;
– tolerance and isolation for EMI to IEC TS 61000-6-5;
– simple physical barriers between close or adjacent terminals or contact groups on relay
equipment used for electrical isolation; and
– prevention of transmission of excessively high or damaging voltages and/or currents.
In this context, an assessment shall be done of the maximum credible fault that could be
envisaged under normal and faulted conditions and its potential effects on the equipment
important to safety when applied to the isolation device terminals of the circuit of lesser safety
class.
– 10 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
Precautions are also taken to minimise the possibility that failure in a non-Class 1 system
causes spurious or premature actuation of a Category A function.
5.3 Actuation priority
Where plant equipment that is controlled by a Class 1 system is also controlled by a lower
class system, devices are provided which ensure priority of the Class 1 system actions over
those of the lower class systems. Failures of, or normal actions by, the lower class system
cannot interfere with the Category A functions under plant conditions requiring success of
those Category A functions. The equipment performing the priority function is classified as
Class 1. The circuit that provides the required isolation could be within the same system, or
may be in other systems.
Failures and mal-operations in the non-Class 1 systems cannot cause a change in response,
drift, accuracy, sensitivity to noise, or other characteristics of the Class 1 system which might
impair the ability of the system to perform its safety functions.
Where plant equipment that is controlled by a Class 2 or 3 system is also controlled by
signals from a lower class system, failures, or normal actions by the lower class system
cannot prevent the higher class system from performing its function.
Where signals are extracted from Class 2 or 3 systems for use in lower class systems,
isolation may not be required; however, good engineering practices are followed to prevent
the propagation of faults. In cases where Class 2 systems need to take on the aspects of
Class 1 systems due to the functions performed (i.e. Category A functions), isolation is used.
6 Isolation device design requirements
6.1 Requirements on isolation device application
6.1.1 Isolation device power
Isolation devices are classified as part of the safety system and are powered in accordance
with the criteria of IEC 61513 if a power supply is necessary for the function. The power
supply of the isolation device shall not be required for the device to perform its isolation
function.
6.1.2 Maximum credible fault
Maximum credible fault (MCF) requirements shall be established by analysis of neighbouring
circuits that are credible sources of the fault, either through inadvertent application from
human error or through a fault or failure postulated to occur that involves proximate circuits,
cabling, or terminations (e.g., a “hot short” from an adjacent conductor). The circuits that shall
be analyzed depend on how the isolation device is used. The circuits could be within the
same system, or may be in other systems.
The highest voltage to which the faulted side of the isolation device maybe exposed to shall
determine the minimum voltage level that the device shall withstand. This voltage shall be
applied across the faulted side terminals, and between the faulted side terminals and ground
(see Figure 1). Transient voltages that may appear in the faulted side shall also be
considered. Surge waveforms and characteristics shall be defined for the worst-case
conditions expected at the installation.
© IEC 2018
Faulted system
Protected side
Isolation device
MCF
for signal exchange
Faulted side
Protected
system
MCF MCF
IEC
Figure 1 – Application of maximum credible fault
The MCF voltage shall be the highest AC or DC voltage present in an enclosure containing
the conductors of the faulted side circuit of the isolation device, or in any proximate cable
raceway which may collapse on to the raceway containing the lower class circuit of the
isolation device. Where grounded metallic barriers separate the isolated circuit from higher
voltages, those voltages may be excluded from consideration of the MCF provided that the
barriers and grounding measures are designed to withstand the design basis hazards
(induced vibrations due to design basis earthquakes or air plane crash, fire, etc.) for the
plant.
In establishing the MCF voltage and current, the analysis shall include the consequences of
flooding or fire causing a fault voltage to be introduced on a signal line from a proximate
circuit or cable.
The available fault current for a direct short to ground shall be determined for each MCF
source.
6.1.3 Energy limiting devices
Energy limiting devices (e.g. fuses for current or suppressors for voltage) may be used to limit
the fault energy that must be dissipated in the isolation device or which may be available to
be transferred to the protected circuits. In such cases, the energy limiting devices shall be
considered to be part of the isolation device, even if they are separately packaged. Effective
surveillance procedures shall be implemented to verify during plant operation that the energy
limiting devices are properly in place and capable of performing their claimed role.
6.2 Requirements on isolation device design
6.2.1 Basic design requirements
The design of isolation devices conforms to IEC 61513 for:
a) independence of redundant safety divisions, and
b) independence between protection and control systems.
– 12 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
The isolation device shall include design features for which credit is taken (e.g., surge
protectors or barriers) and shall identify the application limits of the device.
6.2.2 Postulated faults
The device shall be designed for postulated electrical faults or failures. The impact on the
protected side for each fault shall be determined. As a minimum, the following faults shall be
defined on the faulted side of the isolation device (see Figure 2):
• (a) short circuit to supply voltage if the isolation device is powered from the faulted side;
• (b1) short circuit between the faulted side terminals;
• (b2) short circuit between each faulted side terminal and ground;
• (c) open circuit of faulted side;
• (MCF) MCF between each faulted side terminal and ground;
• (MCF) MCF between faulted side terminals.
Device power supply
a
a
Faulted system
Protected side
c
Isolation device for
signal exchange MCF
b1
Faulted side
Protected
system
MCF MCF b2
b2
IEC
Figure 2 – Application of postulated fault
The specified MCF shall equal or exceed the application requirements. The device design
shall accommodate the fault voltage and current waveforms and characteristics defined for
the application. Appropriate industry standards shall be used as a basis for establishing the
fault-transient exposure level (e.g. IEC TS 61000-6-5 or IEC 62003). The testing shall use the
MCF as a basis for the test levels.
6.2.3 Physical component arrangement
The physical arrangement of components in the isolation device shall be configured to
prevent, in the event of failure, the effects of shattered parts or material (e.g., solder spatter),
fire, and smoke from breaching the isolation barrier.
Circuit terminals shall be arranged to permit the IEC 60709 specified separation distance
between conductors associated with functions of different categories to be established as
soon as practical. Minimum separation requirements do not apply for wiring and components
within the isolation device; however, separation should be provided wherever practicable.
© IEC 2018
6.3 Power isolation devices
6.3.1 General
When the maximum credible voltage or current transient are applied to the faulted side of the
power isolation device, the operation of the circuit on the protected side of that device will not
be affected.
6.3.2 Circuit breaker tripped by fault currents
A circuit breaker automatically tripped by fault current is considered an isolation device,
provided the following criteria are met:
a) The breaker time-overcurrent trip characteristic for all circuit faults shall cause the breaker
to interrupt the fault current prior to initiation of a trip of any upstream breaker. Periodic
testing shall demonstrate that the overall coordination scheme remains within the limits
specified in the design criteria. This testing may be performed as a series of overlapping
tests.
b) The power source shall supply the necessary fault current for sufficient time to ensure the
proper coordination without loss of function of safety class loads. (For example, diesel
generator excitation systems should be capable of providing the required transient current
during faults.)
c) The voltage on the protected side shall not degrade below an acceptable level.
6.3.3 Circuit breaker tripped by fault signals
A circuit breaker can be considered an isolation device provided it shall be automatically
tripped by a signal generated within the same division as that to which the isolation device is
applied. The time delay involved in generating the fault signal and tripping the breaker shall
not cause unacceptable degradation of the safety power system.
6.3.4 Input current limiters
Devices that will limit the input current to an acceptable value under faulted conditions of the
output are considered isolation devices. Periodic testing shall verify that the current-limiting
characteristic has not been compromised or lost. Devices in this category may include
inverters, regulating transformers, and battery chargers uninterruptible power supply, etc.,
with current limiting characteristics. It shall be verified periodically that the current-limiting
characteristics have not been compromised or lost. This periodic verification should be done
with a test, or an alternative means to demonstrate operability.
The alternative means of demonstration may include tests performed within the uninterruptible
power supply which check internal protection clearing time, or preventive replacement of
protection devices within a specified maintenance interval.
6.3.5 Fuses
A fuse may be used as a power isolation device if the following criteria are met:
a) Fuses shall provide the design overcurrent protection capability for the life of the fuse.
b) The fuse time-overcurrent trip characteristic for all circuit faults shall cause the fuse to
open prior to the initiation of an opening of any upstream interrupting device.
c) The power source shall supply the necessary fault current to ensure the proper
coordination without loss of function of safety loads.
The effects of single-phasing shall be considered for three-phase AC circuits.
– 14 – IEC 62808:2015+AMD1:2018 CSV
© IEC 2018
7 Qualification test requirements
7.1 General
Qualification of isolation devices shall be based on a combination of design analysis and
qualification testing. Clause 7 addresses the testing portion of the qualification. The objective
of the testing is to validate the results of the analysis at the extremes of fault conditions.
7.2 Requirements on the test method
7.2.1 Test specification
A specification shall be prepared for the specific testing that is to be performed for each type
of isolation device. The test specification should include elementary or schematic diagrams as
necessary to describe the test configuration and how the MCF and surges shall be applied to
the devices during the test. The basis for the set of postulated electrical faults and failures
shall be documented or referenced in the test program.
A specific definition of pass/fail acceptance criteria for each type of device shall be provided.
This shall include justification that the pass/fail acceptance criterion is sufficient to evaluate
the safety system performance, and to demonstrate that the tested device meets the
requirements of IEC 61513 and IEC 607
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