IEC 60095-1:2018
(Main)Lead-acid starter batteries - Part 1: General requirements and methods of test
Lead-acid starter batteries - Part 1: General requirements and methods of test
IEC 60095-1:2018 is available as IEC 60095-1:2018 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.IEC 60095-1:2018 is applicable to lead-acid batteries with a nominal voltage of 12 V, used primarily as a power source for the starting of internal combustion engines, lighting, and for auxiliary equipment of internal combustion engine vehicles. These batteries are commonly called "starter batteries".
This document is applicable to batteries for the following purposes:
• batteries for passenger cars;
• batteries for commercial and industrial vehicles.
IEC 60095-1:2018 is not applicable to batteries for other purposes, such as the starting of railcar internal combustion engines or for motorcycles and other power sport vehicles. IEC 60095-1:2018 defines many general properties of lead-acid batteries. Single sections can be referenced in other parts of the IEC 60095 series even if the application is excluded in the scope of this document. This document specifies the:
• general requirements;
• essential functional characteristics, relevant test methods and results required,
for several classes of starter batteries:
• according to the general type of application;
• according to the type of product.
IEC 60095-1:2018 cancels and replaces the seventh edition published in 2006. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
a) charge acceptance test;
b) cranking performance test;
c) charge retention test; and
d) endurance test added.
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IEC 60095-1 ®
Edition 8.0 2018-11
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 1: General requirements and methods of test
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.
IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigenda or an amendment might have been published.
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bibliographical information on IEC International Standards, electrical terms containing 21 000 terms and definitions in
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The advanced search enables to find IEC publications by a 67 000 electrotechnical terminology entries in English and
variety of criteria (reference number, text, technical French extracted from the Terms and Definitions clause of
committee,…). It also gives information on projects, replaced IEC publications issued since 2002. Some entries have been
and withdrawn publications. collected from earlier publications of IEC TC 37, 77, 86 and
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IEC 60095-1 ®
Edition 8.0 2018-11
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 1: General requirements and methods of test
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.20; 43.040.10 ISBN 978-2-8322-6250-4
– 2 – IEC 60095-1:2018 © IEC 2018
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Designation of starter batteries – Electrolyte density and open circuit voltage . 7
4.1 Designation according to type . 7
4.2 Dry-charged batteries . 7
4.3 Electrolyte density and open circuit voltage. 8
5 Condition on delivery . 8
6 General requirements . 8
6.1 Identification, labelling . 8
6.1.1 General . 8
6.1.2 The identification of manufacturer or supplier . 8
6.1.3 Nominal voltage: 12 V . 8
6.1.4 Capacity or reserve capacity (see 7.1.2) and nominal cranking current
(see 7.1.1) . 8
6.1.5 Production date code . 9
6.1.6 Safety labelling . 9
6.1.7 Recycling labelling . 9
6.1.8 Valve-regulated batteries . 9
6.2 Marking of the polarity . 9
6.3 Fastening of the battery . 9
7 Functional characteristics . 10
7.1 Electrical characteristics . 10
7.2 Mechanical characteristics . 11
8 General test conditions . 11
8.1 Sampling of batteries . 11
8.2 Charging method – Definition of a fully charged battery . 11
8.3 Test equipment . 11
8.3.1 Measuring instruments. 11
8.3.2 Water bath . 12
8.3.3 Environmental chamber . 12
8.4 Test sequence . 12
8.4.1 Batteries filled and charged . 12
8.4.2 Dry-charged or conserved-charge batteries . 13
9 Tests methods . 14
9.1 20 h capacity check C . 14
e
9.2 Reserve capacity check RC . 14
e
9.3 Cranking performance test . 14
9.3.1 Cranking performance test – Standard temperature (−18 °C) . 14
9.3.2 Cranking performance test – Very cold climates . 15
9.3.3 High current discharge test at low temperature . 15
9.4 Charge acceptance test . 16
9.5 Charge retention test . 16
9.6 Endurance test for batteries . 16
9.6.1 Corrosion test . 16
9.6.2 Optional endurance cycle test for passenger car batteries – Maximum
capacity 100 Ah . 18
9.7 Water consumption test . 19
9.8 Vibration resistance test . 19
9.9 Electrolyte retention test . 20
9.10 Cranking performance for dry-charged (or conserved-charge) batteries after
activation . 20
10 Requirements . 20
Annex A (normative) Correlation between C and RC . 22
n n
Annex B (informative) Water consumption test – Conversion of test temperatures and
test durations . 23
B.1 General . 23
B.2 Conversion formula . 23
Annex C (informative) Safety labelling . 24
C.1 Definition of the six coloured symbols . 24
C.2 Safety labelling – Label for North America area . 24
Bibliography . 26
Figure C.1 – Symbol dimensions . 24
Figure C.2 – Safety labelling – Label for North America area, former version (still valid) . 25
Figure C.3 – Safety labelling – Label for North America area, new version . 25
Table 1 – Charging method . 11
Table 2 – Accuracy of test equipment . 12
Table 3 – Test sequence . 13
Table 4 – Parameters cycle test . 17
Table 5 – Vibration resistance – Levels V1 to V3 . 19
Table 6 – Summary of requirements . 21
Table C.1 – Definition of safety symbols according to ISO 7010 . 24
– 4 – IEC 60095-1:2018 © IEC 2018
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LEAD-ACID STARTER BATTERIES –
Part 1: General requirements and methods of test
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the
...
IEC 60095-1 ®
Edition 8.0 2018-11
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 1: General requirements and methods of test
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.
IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigenda or an amendment might have been published.
IEC Catalogue - webstore.iec.ch/catalogue Electropedia - www.electropedia.org
The stand-alone application for consulting the entire The world's leading online dictionary of electronic and
bibliographical information on IEC International Standards, electrical terms containing 21 000 terms and definitions in
Technical Specifications, Technical Reports and other English and French, with equivalent terms in 16 additional
documents. Available for PC, Mac OS, Android Tablets and languages. Also known as the International Electrotechnical
iPad. Vocabulary (IEV) online.
IEC publications search - webstore.iec.ch/advsearchform IEC Glossary - std.iec.ch/glossary
The advanced search enables to find IEC publications by a 67 000 electrotechnical terminology entries in English and
variety of criteria (reference number, text, technical French extracted from the Terms and Definitions clause of
committee,…). It also gives information on projects, replaced IEC publications issued since 2002. Some entries have been
and withdrawn publications. collected from earlier publications of IEC TC 37, 77, 86 and
CISPR.
IEC Just Published - webstore.iec.ch/justpublished
Stay up to date on all new IEC publications. Just Published IEC Customer Service Centre - webstore.iec.ch/csc
details all new publications released. Available online and If you wish to give us your feedback on this publication or
also once a month by email. need further assistance, please contact the Customer Service
Centre: sales@iec.ch.
IEC 60095-1 ®
Edition 8.0 2018-11
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Lead-acid starter batteries –
Part 1: General requirements and methods of test
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.20; 43.040.10 ISBN 978-2-8322-6285-6
– 2 – IEC 60095-1:2018 RLV © IEC 2018
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Classification and Designation of starter batteries – Electrolyte density and open
circuit voltage . 7
4.1 Battery Designation according to type . 7
4.2 Dry-charged batteries . 8
4.3 Electrolyte density and open circuit voltage. 8
5 Condition on delivery . 8
6 General requirements . 9
6.1 Identification, labelling . 9
6.1.1 General . 9
6.1.2 The identification of manufacturer or supplier . 9
6.1.3 Nominal voltage: 12 V . 9
6.1.4 Capacity or reserve capacity (see 7.1.2) and nominal cranking current
(see 7.1.1) . 9
6.1.5 Production date code . 10
6.1.6 Safety labelling . 10
6.1.7 Recycling labelling . 10
6.1.8 Valve-regulated batteries . 10
6.2 Marking of the polarity . 10
Water loss designation .
6.3 Fastening of the battery . 10
7 Functional characteristics . 11
7.1 Electrical characteristics . 11
7.2 Mechanical characteristics . 12
8 General test conditions . 12
8.1 Sampling of batteries . 12
8.2 Preparation of batteries prior to test Charging method – Definition of a fully
charged battery . 12
8.3 Test equipment . 14
8.3.1 Measuring instruments. 14
8.3.2 Water bath . 15
8.3.3 Environmental chamber . 15
8.4 Test sequence . 15
8.4.1 Batteries filled and charged . 15
8.4.2 Dry-charged or conserved-charge batteries . 17
9 Tests methods . 17
9.1 20 h capacity check C . 17
e
9.2 Reserve capacity check C RC . 18
r,e
e
9.3 Cranking performance test . 18
9.3.1 Cranking performance test – Standard temperature (−18 °C) . 18
9.3.2 Cranking performance test – Very cold climates . 20
9.3.3 High current discharge test at low temperature . 20
9.4 Charge acceptance test . 20
9.5 Charge retention test . 21
9.6 Endurance test for batteries . 21
9.6.1 Corrosion test . 21
9.6.2 Optional endurance cycle test for passenger car batteries – Maximum
capacity 100 Ah . 28
9.7 Water consumption test . 28
9.8 Vibration resistance test . 29
9.9 Electrolyte retention test . 30
9.10 Cranking performance for dry-charged (or conserved-charge) batteries after
activation . 30
10 Requirements . 30
Annex A (normative) Correlation between C and C RC . 33
r,n
n n
Annex B (informative) Water consumption test – Conversion of test temperatures and
test durations . 34
B.1 General . 34
B.2 Conversion formula . 34
Annex C (normative informative) Safety labelling . 35
C.1 Definition of the six coloured symbols . 35
C.2 Safety labelling – Label for North America area . 36
Bibliography . 38
Figure – Symbols for safety labelling .
Figure C.1 – Symbol dimensions for symbols in safety labelling . 36
Figure C.2 – Safety labelling – Label for North America area,
former version (still valid) . 37
Figure C.3 – Safety labelling – Label for North America area, new version . 37
Table – Charging voltage .
Table – Discharge current and charge current .
Table – Endurance test sequence vented batteries .
Table – Endurance test sequence VRLA batteries.
Table – Values for vibration resistance test .
Table 1 – Charging method . 13
Table 2 – Accuracy of test equipment . 15
Table 3 – Test/Battery sequence . 16
Table 4 – Parameters cycle test . 27
Table 5 – Vibration resistance – Levels V1 to V3 . 29
Table 6 – Summary of requirements . 31
Table C.1 – Definition of safety symbols according to ISO 7010 . 35
– 4 – IEC 60095-1:2018 RLV © IEC 2018
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LEAD-ACID STARTER BATTERIES –
Part 1: General requirements and methods of test
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)"). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express,
...
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