IEC 61076-8-102:2020
(Main)Connectors for electrical and electronic equipment - Product requirements - Part 8-102: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 150 A
Connectors for electrical and electronic equipment - Product requirements - Part 8-102: Power connectors - Detail specification for 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing for rated current of 150 A
IEC 61076-8-102:2020 describes 2-pole or 3-pole power plus 2-pole signal shielded and sealed connectors with plastic housing (hereinafter referred to as a connector) for electrical and electronic equipment, including overall dimensions, interface dimensions, technical characteristics, performance requirements and test methods.
This document is applicable to electrical connectors with sealing and shielding requirements meeting this document, with a rated voltage up to and including 750 V a.c. or 1 000 V d.c., and a current rating of 150 A, for applications in the field of electrical and electronic equipment.
Connecteurs pour équipements électriques et électroniques - Exigences de produit - Partie 8-102: Connecteurs électriques - Spécification particulière pour connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique pour courant assigné de 150 A
IEC 61076-8-102:2020 décrit les connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de puissance et à 2 pôles pour la transmission de données avec boîtier plastique (par la suite appelés connecteurs) pour équipements électriques et électroniques, et notamment leurs dimensions hors-tout, les dimensions des interfaces, les caractéristiques techniques, les exigences en matière de performances et les méthodes d’essai.
Le présent document s’applique à tous les connecteurs dont les exigences en matière d’étanchéité et de blindage répondent au présent document pour une tension assignée inférieure ou égale à 750 V en courant alternatif ou 1 000 V en courant continu avec un courant assigné de 150 A, pour des applications dans le domaine des équipements électriques et électroniques.
General Information
Buy Standard
Standards Content (sample)
IEC 61076-8-102
Edition 1.0 2020-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electrical and electronic equipment – Product requirements –
Part 8-102: Power connectors – Detail specification for 2-pole or 3-pole power
plus 2-pole signal shielded and sealed connectors with plastic housing for rated
current of 150 A
Connecteurs pour équipements électriques et électroniques –
Exigences de produit –
Partie 8-102: Connecteurs électriques – Spécification particulière pour
connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de
puissance et à 2 pôles pour la transmission de données avec boîtier plastique
pour courant assigné de 150 A
IEC 61076-8-102 :2020-04(en-fr)
---------------------- Page: 1 ----------------------
THIS PUBLICATION IS COPYRIGHT PROTECTED
Copyright © 2020 IEC, Geneva, Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.Droits de reproduction réservés. Sauf indication contraire, aucune partie de cette publication ne peut être reproduite
ni utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie
et les microfilms, sans l'accord écrit de l'IEC ou du Comité national de l'IEC du pays du demandeur. Si vous avez des
questions sur le copyright de l'IEC ou si vous désirez obtenir des droits supplémentaires sur cette publication, utilisez
les coordonnées ci-après ou contactez le Comité national de l'IEC de votre pays de résidence.
IEC Central Office Tel.: +41 22 919 02 113, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.IEC publications search - webstore.iec.ch/advsearchform Electropedia - www.electropedia.org
The advanced search enables to find IEC publications by a The world's leading online dictionary on electrotechnology,
variety of criteria (reference number, text, technical containing more than 22 000 terminological entries in English
committee,…). It also gives information on projects, replaced and French, with equivalent terms in 16 additional languages.
and withdrawn publications. Also known as the International Electrotechnical Vocabulary
(IEV) online.IEC Just Published - webstore.iec.ch/justpublished
Stay up to date on all new IEC publications. Just Published IEC Glossary - std.iec.ch/glossary
details all new publications released. Available online and 67 000 electrotechnical terminology entries in English and
once a month by email. French extracted from the Terms and Definitions clause of
IEC publications issued since 2002. Some entries have beenIEC Customer Service Centre - webstore.iec.ch/csc collected from earlier publications of IEC TC 37, 77, 86 and
If you wish to give us your feedback on this publication or CISPR.need further assistance, please contact the Customer Service
Centre: sales@iec.ch.
A propos de l'IEC
La Commission Electrotechnique Internationale (IEC) est la première organisation mondiale qui élabore et publie des
Normes internationales pour tout ce qui a trait à l'électricité, à l'électronique et aux technologies apparentées.
A propos des publications IECLe contenu technique des publications IEC est constamment revu. Veuillez vous assurer que vous possédez l’édition la
plus récente, un corrigendum ou amendement peut avoir été publié.Recherche de publications IEC - Electropedia - www.electropedia.org
webstore.iec.ch/advsearchform Le premier dictionnaire d'électrotechnologie en ligne au
La recherche avancée permet de trouver des publications IEC monde, avec plus de 22 000 articles terminologiques en
en utilisant différents critères (numéro de référence, texte, anglais et en français, ainsi que les termes équivalents dans
comité d’études,…). Elle donne aussi des informations sur les 16 langues additionnelles. Egalement appelé Vocabulaire
projets et les publications remplacées ou retirées. Electrotechnique International (IEV) en ligne.
IEC Just Published - webstore.iec.ch/justpublished Glossaire IEC - std.iec.ch/glossary
Restez informé sur les nouvelles publications IEC. Just 67 000 entrées terminologiques électrotechniques, en anglais
Published détaille les nouvelles publications parues. et en français, extraites des articles Termes et Définitions des
Disponible en ligne et une fois par mois par email. publications IEC parues depuis 2002. Plus certaines entrées
antérieures extraites des publications des CE 37, 77, 86 etService Clients - webstore.iec.ch/csc CISPR de l'IEC.
Si vous désirez nous donner des commentaires sur cette
publication ou si vous avez des questions contactez-nous:
sales@iec.ch.
---------------------- Page: 2 ----------------------
IEC 61076-8-102
Edition 1.0 2020-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Connectors for electrical and electronic equipment – Product requirements –
Part 8-102: Power connectors – Detail specification for 2-pole or 3-pole power
plus 2-pole signal shielded and sealed connectors with plastic housing for rated
current of 150 A
Connecteurs pour équipements électriques et électroniques –
Exigences de produit –
Partie 8-102: Connecteurs électriques – Spécification particulière pour
connecteurs blindés étanches à 2 pôles ou 3 pôles pour la transmission de
puissance et à 2 pôles pour la transmission de données avec boîtier plastique
pour courant assigné de 150 A
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 31.220.10 ISBN 978-2-8322-8071-3
Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.
® Registered trademark of the International Electrotechnical CommissionMarque déposée de la Commission Electrotechnique Internationale
---------------------- Page: 3 ----------------------
– 2 – IEC 61076-8-102:2020 © IEC 2020
CONTENTS
FOREWORD ........................................................................................................................... 5
1 Scope .............................................................................................................................. 8
2 Normative references ...................................................................................................... 8
3 Terms and definitions .................................................................................................... 11
4 Technical information .................................................................................................... 11
4.1 Recommended method of termination ................................................................... 11
4.1.1 General ......................................................................................................... 11
4.1.2 Number of contacts and contact cavities ........................................................ 11
4.2 Ratings and characteristics ................................................................................... 11
4.3 Systems of levels .................................................................................................. 12
4.3.1 Performance levels ........................................................................................ 12
4.3.2 Compatibility levels ........................................................................................ 12
4.4 Classification into climatic categories .................................................................... 12
4.5 Clearance and creepage distance ......................................................................... 12
4.6 Current-carrying capacity ...................................................................................... 12
4.7 Marking ................................................................................................................. 12
5 Dimensional information ................................................................................................ 12
5.1 General ................................................................................................................. 12
5.2 Isometric view and common features .................................................................... 13
5.2.1 General ......................................................................................................... 13
5.2.2 Isometric view of free connectors ................................................................... 13
5.2.3 Isometric view of fixed connectors ................................................................. 13
5.3 Engagement (mating) information ......................................................................... 13
5.3.1 Engagement (mating) direction ...................................................................... 13
5.3.2 Perpendicular to the engaging (mating) direction ........................................... 13
5.3.3 Inclination ...................................................................................................... 13
5.4 Fixed connectors .................................................................................................. 14
5.4.1 General ......................................................................................................... 14
5.4.2 Dimensions .................................................................................................... 14
5.4.3 Terminations .................................................................................................. 18
5.5 Free connectors .................................................................................................... 18
5.5.1 General ......................................................................................................... 18
5.5.2 Dimensions .................................................................................................... 18
5.5.3 Terminations .................................................................................................. 22
5.6 Accessories .......................................................................................................... 22
5.7 Mounting information ............................................................................................ 22
5.8 Gauges – Sizing gauges and retention force gauges ............................................. 22
6 Technical characteristics ............................................................................................... 22
6.1 Classification into climatic categories .................................................................... 22
6.2 Electrical characteristics ....................................................................................... 23
6.2.1 Clearance and creepage distance .................................................................. 23
6.2.2 Voltage proof ................................................................................................. 23
6.2.3 Contact resistance ......................................................................................... 23
6.2.4 Housing (shell) electrical continuity ................................................................ 23
6.2.5 Insulation resistance ...................................................................................... 23
6.2.6 Temperature rise ........................................................................................... 24
---------------------- Page: 4 ----------------------IEC 61076-8-102:2020 © IEC 2020 – 3 –
6.2.7 Electrical load and temperature ..................................................................... 24
6.3 Mechanical characteristics .................................................................................... 24
6.3.1 Mechanical operation ..................................................................................... 24
6.3.2 Effectiveness of connector coupling devices .................................................. 25
6.3.3 Gauge retention force (resilient contact) ........................................................ 25
6.3.4 Engaging and separating forces ..................................................................... 25
6.3.5 Contact retention in insert .............................................................................. 25
6.3.6 Polarizing and keying method ........................................................................ 25
6.4 Dynamic stress test............................................................................................... 26
6.4.1 Vibration (sine) .............................................................................................. 26
6.4.2 Shock ............................................................................................................ 26
6.4.3 Free fall (repeated) ........................................................................................ 26
6.4.4 IP degree of protection .................................................................................. 26
6.4.5 Glow-wire flammability test method for end-products (GWEPT) ..................... 26
6.5 Climatic test .......................................................................................................... 27
6.5.1 Damp heat, steady state ................................................................................ 27
6.5.2 Rapid change of temperature ......................................................................... 27
6.5.3 Corrosion, salt mist ........................................................................................ 27
6.5.4 Dry heat ........................................................................................................ 27
6.5.5 Cold............................................................................................................... 27
6.5.6 Low air pressure ............................................................................................ 27
6.6 Environmental aspects .......................................................................................... 28
6.6.1 Marking of insulation material (plastic) ........................................................... 28
6.6.2 Design/use of material ................................................................................... 28
7 Test schedule ................................................................................................................ 28
7.1 General ................................................................................................................. 28
7.2 Test schedules ...................................................................................................... 28
7.2.1 Basic (minimum) test schedule ...................................................................... 28
7.2.2 Full test schedule .......................................................................................... 28
7.3 Test procedures and measurement methods ......................................................... 38
7.4 Pre-conditioning .................................................................................................... 38
7.5 Wiring and mounting of test specimens ................................................................. 38
7.5.1 Wiring ............................................................................................................ 38
7.5.2 Mounting ....................................................................................................... 38
Figure 1 – 2-pole and 3-pole free connectors ........................................................................ 13
Figure 2 – 2-pole and 3-pole fixed connectors ....................................................................... 13
Figure 3 – 2-pole 150 A fixed connector ................................................................................ 14
Figure 4 – 3-pole 150 A fixed connector ................................................................................ 15
Figure 5 – Fixed connector codings ...................................................................................... 17
Figure 6 – 2-pole 150 A free connector ................................................................................. 18
Figure 7 – 3-pole 150 A free connector ................................................................................. 19
Figure 8 – Free connector codings ........................................................................................ 21
Figure 9 – Gauge for signal contacts..................................................................................... 22
Figure 10 – Gauge for power contacts .................................................................................. 22
Table 1 – Climatic categories ................................................................................................ 12
---------------------- Page: 5 ----------------------– 4 – IEC 61076-8-102:2020 © IEC 2020
Table 2 – 2-pole 150 A fixed connector dimensions .............................................................. 14
Table 3 – 3-pole 150 A fixed connector dimensions .............................................................. 16
Table 4 – Fixed connector codings dimensions ..................................................................... 17
Table 5 – 2-pole 150 A free connector dimensions ................................................................ 18
Table 6 – 3-pole 150 A free connector dimensions ................................................................ 20
Table 7 – Free connector codings dimensions ...................................................................... 21
Table 8 – Gauge dimensions................................................................................................. 22
Table 9 – Voltage proof ......................................................................................................... 23
Table 10 – Vibration .............................................................................................................. 26
Table 11 – Number of test specimens ................................................................................... 28
Table 12 – Test group P ....................................................................................................... 29
Table 13 – Test group AP ..................................................................................................... 29
Table 14 – Test group BP ..................................................................................................... 32
Table 15 – Test group CP ..................................................................................................... 33
Table 16 – Test group DP ..................................................................................................... 34
Table 17 – Test group EP ..................................................................................................... 35
Table 18 – Test group GP ..................................................................................................... 36
Table 19 – Test group JP ...................................................................................................... 36
Table 20 – Test group KP ..................................................................................................... 37
---------------------- Page: 6 ----------------------IEC 61076-8-102:2020 © IEC 2020 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –
Part 8-102: Power connectors – Detail specification for 2-pole or 3-pole
power plus 2-pole signal shielded and sealed connectors with plastic
housing for rated current of 150 A
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61076-8-102 has been prepared by subcommittee 48B: Electrical
connectors, of IEC technical committee 48: Electrical connectors and mechanical structures
for electrical and electronic equipment.The text of this standard is based on the following documents:
FDIS Report on voting
48B/2785/FDIS 48B/2800/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.---------------------- Page: 7 ----------------------
– 6 – IEC 61076-8-102:2020 © IEC 2020
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 61076 series, published under the general title Connectors for
electrical and electronic equipment – Product requirements, can be found on the IEC website.
Future standards in this series will carry the new general title as cited above. Titles of existing
standards in this series will be updated at the time of the next edition.The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
---------------------- Page: 8 ----------------------
IEC 61076-8-102:2020 © IEC 2020 – 7 –
The International Electrotechnical Commission
IEC 61076-8-102 Ed. 1
IEC SC 48B — Electrical connectors
Detail specification in accordance with IEC 61076-1
For rated current of 150 A d.c.;
2-pole;
Female contacts for power;
First break last make male contacts for signal;
Straight insertion and withdrawal;
360° shielding;
2-pole 150 A free connector
Four codings.
Free
connector
For rated current of 150 A a.c.;
3-pole;
Female contacts for power;
First break last make male signal contacts;
Straight insertion and withdrawal;
360° shielding;
Four codings.
3-pole 150 A free connector
For rated current of 150 A d.c.;
2-pole;
Female contacts for signal;
Male contacts for power;
Straight insertion and withdrawal;
360°shielding;
Four codings.
2-pole 150 A fixed connector
Fixed
connector
For rated current of 150 A a.c.;
3-pole;
Female contacts for signal;
Male contacts for power;
Straight insertion and withdrawal;
360°shielding;
Four codings.
3-pole 150 A fixed connector
---------------------- Page: 9 ----------------------
– 8 – IEC 61076-8-102:2020 © IEC 2020
CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –
Part 8-102: Power connectors – Detail specification for 2-pole or 3-pole
power plus 2-pole signal shielded and sealed connectors with plastic
housing for rated current of 150 A
1 Scope
This part of IEC 61076 describes 2-pole or 3-pole power plus 2-pole signal shielded and
sealed connectors with plastic housing (hereinafter referred to as a connector) for electrical
and electronic equipment, including overall dimensions, interface dimensions, technical
characteristics, performance requirements and test methods.This document is applicable to electrical connectors with sealing and shielding requirements
meeting this document, with a rated voltage up to and including 750 V a.c. or 1 000 V d.c.,
and a current rating of 150 A, for applications in the field of electrical and electronic
equipment.2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.IEC 60050-581:2008, International Electrotechnical Vocabulary (IEV) – Part 581:
Electromechanical components for electronic equipment
IEC 60068-1, Environmental testing – Part 1: General and guidance
IEC 60228:2004, Conductors of insulated cables
IEC 60352-1, Solderless connections – Part 1: Wrapped connections – General requirements,
test methods and practical guidanceIEC 60352-2, Solderless connections – Part 2: Crimped connections – General requirements,
test methods and practical guidanceIEC 60352-3, Solderless connections – Part 3: Solderless accessible insulation displacement
connections – General requirements, test methods and practical guidanceIEC 60352-4, Solderless connections – Part 4: Solderless non-accessible insulation
displacement connections – General requirements, test methods and practical guidance
IEC 60352-5, Solderless connections – Part 5: Press-in connections – General requirements,
test methods and practical guidanceIEC 60352-6, Solderless connections – Part 6: Insulation piercing connections – General
requirements, test methods and practical guidance---------------------- Page: 10 ----------------------
IEC 61076-8-102:2020 © IEC 2020 – 9 –
IEC 60352-7, Solderless connections – Part 7: Spring-clamp connections – General
requirements, test methods and practical guidance
IEC 60512-1-1, Connectors for electronic equipment – Tests and measurements – Part 1-1:
General examination – Test 1a: Visual examinationIEC 60512-1-2, Connectors for electronic equipment – Test and measurements – Part 1-2:
General examination – Test 1b: Examination of dimension and massIEC 60512-2-1, Connectors for electronic equipment – Tests and measurements – Part 2-1:
Electrical continuity and contact resistance tests – Test 2a: Contact resistance – Millivolt level
methodIEC 60512-2-2, Connectors for electronic equipment – Tests and measurements – Part 2-2:
Electrical continuity and contact resi...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.