Safety of laser products - Part 4: Laser guards

IEC 60825-4:2022 is available as IEC 60825-4:2022 RLV which contains the International Standard and its Redline version, showing all changes of the technical content compared to the previous edition.
IEC 60825-4:2022 deals with basic issues concerning laser guards, including human access, interlocking and labelling, and gives general guidance on the design of protective housings and enclosures for high-power lasers. Laser guards may also comply with standards for laser protective eyewear, but such compliance is not necessarily sufficient to satisfy the requirements of this document. This part of IEC 60825 specifies the requirements for laser guards, permanent and temporary (for example for service), that enclose the process zone of a laser processing machine, and specifications for proprietary laser guards. This document applies to all component parts of a guard including clear (visibly transmitting) screens and viewing windows, panels, laser curtains and walls. In addition, this document indicates
- how to assess and specify the protective properties of a laser guard, and
- how to select a laser guard.

Sécurité des appareils à laser - Part 4: Protecteurs pour lasers

IEC 60825-4:2022 est disponible sous forme de IEC 60825-4:2022 RLV qui contient la Norme internationale et sa version Redline, illustrant les modifications du contenu technique depuis l'édition précédente.
L’IEC 60825-4:2022 traite de questions fondamentales concernant les protecteurs pour laser, y compris l’accès humain, les dispositifs d'interverrouillage et l’étiquetage, et fournit des recommandations générales relatives à la conception de capots et d’enceintes de protection pour les lasers de forte puissance. Les protecteurs pour laser peuvent également être conformes aux normes pour les protecteurs oculaires contre le rayonnement laser, mais une telle conformité n’est pas nécessairement suffisante pour satisfaire aux exigences du présent document. La présente partie de l’IEC 60825 spécifie les exigences relatives aux protecteurs pour laser, permanents et temporaires (par exemple, pour l’entretien), qui protègent la zone de traitement d’une machine à laser, ainsi que les spécifications pour les protecteurs d'origine pour laser. Le présent document s’applique à tous les composants d’un protecteur, y compris les écrans clairs (visiblement transmetteurs) et les fenêtres d’observation, les panneaux, les rideaux pour laser et les parois. De plus, le présent document indique
- comment évaluer et spécifier les propriétés de protection d’un protecteur pour laser, et
- comment sélectionner un protecteur pour laser.

General Information

Status
Published
Publication Date
21-Jul-2022
Current Stage
PPUB - Publication issued
Start Date
19-Aug-2022
Completion Date
22-Jul-2022
Ref Project

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IEC 60825-4 ®
Edition 3.0 2022-07
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Safety of laser products –
Part 4: Laser guards
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

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IEC 60825-4 ®
Edition 3.0 2022-07
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Safety of laser products –
Part 4: Laser guards
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 31.260 ISBN 978-2-8322-4407-4

– 2 – IEC 60825-4:2022 RLV © IEC 2022
CONTENTS
FOREWORD . 5
INTRODUCTION . 2
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 9
4 Laser processing machines Requirements for laser guards. 12
4.1 Requirement . 12
4.2 Design requirements . 12
4.3 Performance requirements . 12
4.4 Validation . 13
4.5 User information . 13
5 Proprietary laser guards . 13
5.1 General . 13
5.2 Design requirements . 13
5.3 Performance requirements . 13
5.4 Specification requirements . 14
5.5 Test requirements . 14
5.6 Labelling requirements . 15
5.7 User information . 15
Annex A (informative) General guidance on the design and selection of laser guards . 16
A.1 Design of laser guards . 16
A.2 Selection of laser guards . 16
Annex B (informative) Assessment of foreseeable exposure limit (FEL) . 18
B.1 General . 18
B.2 Reflection of laser radiation . 19
B.3 Examples of assessment conditions . 19
B.4 Exposure duration . 22
B.5 Reference document .
Annex C (informative) Elaboration of defined terms . 25
C.1 Distinction between FEL and PEL . 25
C.2 Active guard parameters . 25
Annex D (normative) Proprietary laser guard testing . 27
D.1 General . 27
D.2 Test conditions . 27
D.3 Protection time corresponding to the specified protective exposure limit
(PEL) . 31
D.4 Information supplied by the manufacturer. 31
Annex E (informative) Guidelines on the arrangement and installation of laser guards . 33
E.1 Overview. 33
E.2 General . 33
E.3 Risk assessment . 34
E.4 Examples of risk assessment . 36
E.5 Aids to risk assessment . 39
Annex F (informative) Guideline for assessing the suitability of laser guards . 42
F.1 Identification of hazards . 42

F.2 Risk assessment and integrity . 42
F.3 General design . 45
F.4 Selection of safeguards . 46
F.5 Guard design and construction . 46
F.6 Guard construction and materials . 48
F.7 Other safety devices . 50
F.8 Interlocking considerations . 51
F.9 Environmental considerations . 55
F.10 Installation consideration – Environmental factors – Services . 56
F.11 Maintenance and service considerations . 56
Annex G (normative) Guided beam delivery systems . 67
G.1 General . 67
G.2 Terms and definitions .
G.2 General requirements . 67
G.3 Verification of safety requirements or protective measures . 70
G.4 Information for users . 70
G.5 Examples of risk assessments . 71
Bibliography . 76

Figure B.1 – Calculation of diffuse reflections . 19
Figure B.2 – Calculation of specular reflections . 19
Figure B.3 – Some examples of a foreseeable fault condition . 20
Figure B.4 – Four examples of errant laser beams that might have to be contained by a
temporary guard under service conditions . 21
Figure B.5 – Illustration of laser guard exposure during repetitive machine operation . 22
Figure B.6 – Two examples of assessed duration of exposure . 23
Figure B.7 – Assessed duration of exposure for a machine with no safety monitoring . 24
Figure C.1 – Illustration of guarding around a laser processing machine . 25
Figure C.2 – Illustration of active laser guard parameters . 26
Figure D.1 – Simplified diagram of the test arrangement . 29
Figure D.2 – Simplified diagram of the ventilation for the guard under test . 29
Figure F.1 – Damage resistance of 1 mm thick zinc coated steel sheet derived from
10 s exposure to a defocused beam during experiments using a CW CO laser . 57
Figure F.2 – Damage resistance of 1 mm thick zinc coated steel sheet derived from
100 s exposure to a defocused beam during experiments using a CW CO laser . 58
Figure F.3 – Damage resistance of 2 mm thick zinc coated steel sheet derived from 10
s exposure to a defocused beam during experiments using a CW CO laser . 58
Figure F.4 – Damage resistance of 2 mm thick zinc coated steel sheet derived from
100 s exposure to a defocused beam during experiments using a CW CO laser . 58
Figure F.5 – Damage resistance of 3 mm thick zinc coated steel sheet derived from 10
s exposure to a defocused beam during experiments using a CW CO laser . 59
Figure F.6 – Damage resistance of 3 mm thick zinc coated steel sheet derived from
100 s exposure to a defocused beam during experiments using a CW CO laser . 59
Figure F.7 – Damage resistance of 2 mm thick aluminium sheet derived from 10 s
exposure to a defocused beam during experiments using a CW CO laser . 59
– 4 – IEC 60825-4:2022 RLV © IEC 2022
Figure F.8 – Damage resistance of 2 mm thick aluminium sheet derived from 100 s
exposure to a defocused beam during experiments using a CW CO laser . 60
Figure F.9 – Damage resistance of 1 mm thick stainless steel sheet derived from 10 s
exposure to a defocused beam during experiments using a CW CO laser . 60
Figure F.10 – Damage resistance of 1 mm thick stainless steel sheet derived from 100
s exposure to a defocused beam during experiments using a CW CO laser . 60
Figure F.11 – Damage resistance of 6 mm thick polycarbonate sheet derived from 10 s
exposure to a defocused beam during experiments using a CW CO laser . 61
Figure F.12 – Damage resistance of 6 mm thick polycarbonate sheet derived from 100
s exposure to a defocused beam during experiments using a CW CO laser . 61
Figure F.13 – Damage resistance of 1 mm thick zinc coated steel sheet derived from
10 s exposure to a defocused beam during experiments using a CW Nd:YAG laser . 62
Figure F.14 – Damage resistance of 1 mm thick zinc coated steel sheet derived from
100 s exposure to a defocused beam during experiments using a CW Nd:YAG laser . 62
Figure F.15 – Damage resistance of 2 mm thick zinc coated steel sheet derived from
10 s exposure to a defocused beam during experiments using a C
...


IEC 60825-4 ®
Edition 3.0 2022-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Safety of laser products –
Part 4: Laser guards
Sécurité des appareils à laser –
Partie 4: Protecteurs pour laser

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
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About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

IEC publications search - webstore.iec.ch/advsearchform IEC Products & Services Portal - products.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
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committee, …). It also gives information on projects, replaced access to up to date content tailored to your needs.
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Stay up to date on all new IEC publications. Just Published
containing more than 22 300 terminological entries in English
details all new publications released. Available online and once
and French, with equivalent terms in 19 additional languages.
a month by email.
Also known as the International Electrotechnical Vocabulary

(IEV) online.
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further assistance, please contact the Customer Service
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IEC 60825-4 ®
Edition 3.0 2022-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Safety of laser products –
Part 4: Laser guards
Sécurité des appareils à laser –

Partie 4: Protecteurs pour laser

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 31.260 ISBN 978-2-8322-3985-8

– 2 – IEC 60825-4:2022 © IEC 2022
CONTENTS
FOREWORD . 5
INTRODUCTION . 7
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 8
4 Requirements for laser guards . 11
4.1 Requirement . 11
4.2 Design requirements . 12
4.3 Performance requirements . 12
4.4 Validation . 12
4.5 User information . 13
5 Proprietary laser guards . 13
5.1 General . 13
5.2 Design requirements . 13
5.3 Performance requirements . 13
5.4 Specification requirements . 14
5.5 Test requirements . 14
5.6 Labelling requirements . 14
5.7 User information . 15
Annex A (informative) General guidance on the design and selection of laser guards . 16
A.1 Design of laser guards . 16
A.2 Selection of laser guards . 16
Annex B (informative) Assessment of foreseeable exposure limit (FEL) . 18
B.1 General . 18
B.2 Reflection of laser radiation . 19
B.3 Examples of assessment conditions . 19
B.4 Exposure duration . 22
Annex C (informative) Elaboration of defined terms . 25
C.1 Distinction between FEL and PEL . 25
C.2 Active guard parameters . 25
Annex D (normative) Proprietary laser guard testing . 27
D.1 General . 27
D.2 Test conditions . 27
D.3 Protection time corresponding to the specified protective exposure limit
(PEL) . 31
D.4 Information supplied by the manufacturer. 31
Annex E (informative) Guidelines on the arrangement and installation of laser guards . 33
E.1 Overview. 33
E.2 General . 33
E.3 Risk assessment . 34
E.4 Examples of risk assessment . 36
E.5 Aids to risk assessment . 39
Annex F (informative) Guideline for assessing the suitability of laser guards . 42
F.1 Identification of hazards . 42
F.2 Risk assessment and integrity . 42

F.3 General design . 45
F.4 Selection of safeguards . 46
F.5 Guard design and construction . 46
F.6 Guard construction and materials . 48
F.7 Other safety devices . 50
F.8 Interlocking considerations . 51
F.9 Environmental considerations . 55
F.10 Installation consideration – Environmental factors – Services . 56
F.11 Maintenance and service considerations . 56
Annex G (normative) Guided beam delivery systems . 67
G.1 General . 67
G.2 General requirements . 67
G.3 Verification of safety requirements or protective measures . 69
G.4 Information for users . 69
G.5 Examples of risk assessments . 70
Bibliography . 75

Figure B.1 – Calculation of diffuse reflections . 19
Figure B.2 – Calculation of specular reflections . 19
Figure B.3 – Some examples of a foreseeable fault condition . 20
Figure B.4 – Four examples of errant laser beams that might have to be contained by a
temporary guard under service conditions . 21
Figure B.5 – Illustration of laser guard exposure during repetitive machine operation . 22
Figure B.6 – Two examples of assessed duration of exposure . 23
Figure B.7 – Assessed duration of exposure for a machine with no safety monitoring . 24
Figure C.1 – Illustration of guarding around a laser processing machine . 25
Figure C.2 – Illustration of active laser guard parameters . 26
Figure D.1 – Simplified diagram of the test arrangement . 29
Figure D.2 – Simplified diagram of the ventilation for the guard under test . 29
Figure F.1 – Damage resistance of 1 mm thick zinc coated steel sheet derived from
10 s exposure to a defocused beam during experiments using a CW CO laser . 57
Figure F.2 – Damage resistance of 1 mm thick zinc coated stee
...

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