Safety requirements for electrical equipment for measurement, control and laboratory use - Part 2-202: Particular requirements for electrically operated valve actuators

IEC 61010-2-202:2020 constitutes Part 2-202 of a planned series of standards on industrial-process measurement, control and automation equipment. Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in each part. This part incorporates the safety related requirements of electrically operated valve ACTUATORs and SOLENOIDs. This document does not cover functional safety aspects of electrically operated ACTUATORs and SOLENOIDs.

Règles de sécurité pour appareils électriques de mesurage, de régulation et de laboratoire - Partie 2-202: Exigences particulières pour les actionneurs à vanne à commande électrique

L'IEC 61010-2-202:2020 constitue la Partie 2-202 d'une série de normes planifiées sur les appareils de mesure, commande et automation dans les processus industriels. Les termes de sécurité d'usage général sont définis dans l'IEC 61010-1. Des termes plus spécifiques sont définis dans chaque partie. Cette partie contient les exigences relatives à la sécurité des ACTIONNEURS et SOLENOÏDES à vanne à commande électrique. Le présent document ne couvre pas les aspects de sécurité fonctionnelle des ACTIONNEURS et SOLENOÏDES à commande électrique.

General Information

Status
Published
Publication Date
04-Nov-2020
Current Stage
PPUB - Publication issued
Start Date
05-Nov-2020
Completion Date
27-Nov-2020
Ref Project

Relations

Overview

IEC 61010-2-202:2020 is Part 2-202 of the IEC 61010 series and defines particular safety requirements for electrically operated valve actuators and solenoids used in industrial-process measurement, control and automation. Published as Edition 2.0 (Nov 2020), this standard supplements IEC 61010-1 and applies to general-purpose electrically operated valve actuators and solenoids rated up to 600 V AC / 840 V DC. It addresses safety, testing, marking and documentation but explicitly does not cover functional safety aspects (see IEC 61508) or equipment for explosive atmospheres (see IEC 60079).

Key topics and technical requirements

  • Scope & applicability: Defines equipment included/excluded (excludes positioners, devices for explosive atmospheres, actuators performing a safety function, and typical domestic/commercial devices).
  • Interface with Part 1: Supplements/modifies IEC 61010-1 requirements; where not mentioned, Part 1 applies.
  • Testing and conformity:
    • Electrical, mechanical and environmental tests required for NORMAL and SINGLE FAULT CONDITIONS.
    • Specific motor wiring fault tests (incorrect phase/star/delta connections).
    • Solenoid requirements - prevention of movement while fully energized (blocked/stopped condition).
    • Clarified requirements for high-voltage dielectric tester accuracy and mechanical test conformity statements.
  • Protection measures:
    • Protection against electric shock, mechanical hazards, temperature limits, fire spread, fluids and foreign objects, radiation and ultrasonic effects.
    • Interlocks, component/subassembly requirements and protection against liberated gases, explosion or implosion.
  • Marking and documentation:
    • Enhanced identification and user documentation obligations for manufacturers and service personnel.
  • Risk assessment & service personnel:
    • Requirements for RISK assessment processes and definitions related to SERVICE PERSONNEL.

Practical applications

  • Ensures safe design, manufacture, testing and documentation of electrically operated valve actuators and solenoids used in:
    • Industrial process control (valve automation)
    • Discrete-control systems in manufacturing plants
    • OEM actuator product development and testing
  • Useful for: product designers, test laboratories, compliance and certification bodies, system integrators, maintenance teams and safety engineers.

Who should use this standard

  • Manufacturers of electric actuators and solenoids
  • Certification bodies and test labs performing IEC 61010-related conformity testing
  • Design and safety engineers specifying valve automation for industrial plants
  • Maintenance/service personnel responsible for installation, wiring and repair

Related standards

  • IEC 61010-1 (general requirements) - mandatory companion document
  • IEC 60079 series (explosive atmospheres) - for equipment in hazardous zones
  • IEC 61508 (functional safety) - for actuators performing safety functions
  • IEC 60730, IEC 60050-351 - for related product and terminology references

Keywords: IEC 61010-2-202, valve actuator safety, solenoid requirements, IEC 61010 series, industrial process control, electrical safety testing, actuator documentation.

Standard
IEC 61010-2-202:2020 RLV - Safety requirements for electrical equipment for measurement, control and laboratory use - Part 2-202: Particular requirements for electrically operated valve actuators Released:11/5/2020 Isbn:9782832290446
English language
41 pages
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Standard
IEC 61010-2-202:2020 - Safety requirements for electrical equipment for measurement, control and laboratory use - Part 2-202: Particular requirements for electrically operated valve actuators
English and French language
26 pages
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Frequently Asked Questions

IEC 61010-2-202:2020 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "Safety requirements for electrical equipment for measurement, control and laboratory use - Part 2-202: Particular requirements for electrically operated valve actuators". This standard covers: IEC 61010-2-202:2020 constitutes Part 2-202 of a planned series of standards on industrial-process measurement, control and automation equipment. Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in each part. This part incorporates the safety related requirements of electrically operated valve ACTUATORs and SOLENOIDs. This document does not cover functional safety aspects of electrically operated ACTUATORs and SOLENOIDs.

IEC 61010-2-202:2020 constitutes Part 2-202 of a planned series of standards on industrial-process measurement, control and automation equipment. Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in each part. This part incorporates the safety related requirements of electrically operated valve ACTUATORs and SOLENOIDs. This document does not cover functional safety aspects of electrically operated ACTUATORs and SOLENOIDs.

IEC 61010-2-202:2020 is classified under the following ICS (International Classification for Standards) categories: 13.110 - Safety of machinery; 17.020 - Metrology and measurement in general; 19.020 - Test conditions and procedures in general. The ICS classification helps identify the subject area and facilitates finding related standards.

IEC 61010-2-202:2020 has the following relationships with other standards: It is inter standard links to IEC 61010-2-202:2016. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase IEC 61010-2-202:2020 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.

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IEC 61010-2-202 ®
Edition 2.0 2020-11
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Safety requirements for electrical equipment for measurement, control
and laboratory use –
Part 2-202: Particular requirements for electrically operated valve actuators

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IEC 61010-2-202 ®
Edition 2.0 2020-11
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Safety requirements for electrical equipment for measurement, control

and laboratory use –
Part 2-202: Particular requirements for electrically operated valve actuators

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 13.110; 17.020; 19.020 ISBN 978-2-8322-9044-6

– 2 – IEC 61010-2-202:2020 RLV © IEC 2020

CONTENTS
FOREWORD . 3
INTRODUCTION . 6
1 Scope and object . 7
2 Normative references . 8
3 Terms and definitions . 8
4 Tests . 9
5 Marking and documentation . 9
6 Protection against electric shock . 11
7 Protection against mechanical HAZARDS . 11
8 Resistance to mechanical stresses . 12
9 Protection against the spread of fire . 12
10 Equipment temperature limits and resistance to heat . 12
11 Protection against HAZARDS from fluids and solid foreign objects . 12
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure . 12
13 Protection against liberated gases and substances, explosion and implosion . 12
14 Components and subassemblies . 13
15 Protection by interlocks . 13
16 HAZARDS resulting from application . 13
17 RISK assessment . 13
Annexes . 14
Bibliography . 15

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
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4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
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5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
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expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.

– 4 – IEC 61010-2-202:2020 RLV © IEC 2020
International Standard IEC 61020-2-202 has been prepared by committee TC 65: Industrial-
process measurement, control and automation.
This second edition cancels and replaces the first edition published in 2016. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) the scope has been clarified in relationship with other IEC standards,
b) additional requirement for identification has been included,
c) additional requirement for user documentations has been included,
d) accuracy of high voltage di-electric tester has been specified,
e) conformity statement for mechanical tests has been clarified.
The text of this International Standard is based on the following documents:
FDIS Report on voting
65/835/FDIS 65/844/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
This Part 2-202 is to be used in conjunction with third edition of IEC 61010-1:2010, including
its Amendment 1:2016.
This Part 2-202 supplements or modifies the corresponding clauses in IEC 61010-1 so as to
convert that publication into the IEC standard: Particular requirements for electrically operated
valve actuators.
Where a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies
as far as is reasonable. Where this part states "addition", "modification", "replacement", or
"deletion", the relevant requirement, test specification or note in Part 1 should be adapted
accordingly.
A list of all parts in the IEC 61010 series, published under the general title Safety
requirements for electrical equipment for measurement, control and laboratory use, can be
found on the IEC website.
In this standard:
1) the following print types are used:
– requirements: in roman type;
– NOTES: in smaller roman type;
– conformity and test: in italic type;
– terms used throughout this standard which have been defined in clause 3: SMALL
ROMAN CAPITALS;
2) subclauses, figures, tables and notes which are additional to those in part 1 are numbered
starting from 101. Additional annexes are lettered starting from AA.

The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
– 6 – IEC 61010-2-202:2020 RLV © IEC 2020
INTRODUCTION
This IEC 61010-2-202 document constitutes Part 2-202 of a planned series of standards on
industrial-process measurement, control and automation equipment.
Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in
each part.
This part incorporates the safety related requirements of electrically operated valve
ACTUATORs and SOLENOIDs.
This document does not cover functional safety aspects of electrically operated ACTUATORs
and SOLENOIDs.
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

1 Scope and object
This clause of Part 1 is applicable, except as follows:
1.1 Scope
1.1.1 Equipment included in scope
Replacement of the text by the following paragraphs:
This part of IEC 61010 specifies the safety requirements for electric ACTUATORs and
SOLENOIDs, as applied to valves, intended to be installed in an industrial process or discrete
control environment.
This part of IEC 61010 specifies:
– particular safety requirements for general purpose electrically operated valve ACTUATORs
and SOLENOIDs,
– related verification tests.
The general purpose electrically operated valve ACTUATORs and SOLENOIDs, covered by this
part of IEC 61010 are limited to:
– those rated 600 V alternative current/ 840 V direct current or less,
Service personnel interface to equipment included in the scope of this document.
1.1.2 Equipment excluded from scope
Addition at the end of the list:
This standard excludes:
– electric ACTUATORs and SOLENOIDs for use in explosive atmospheres, as covered by the
IEC 60079 series of standards;
– mechanical parts/aspects of valves;
– ACTUATORs and SOLENOIDs performing a safety function as covered by the IEC 61508
series of standards;
– POSITIONERs.
aa) electric ACTUATORS and SOLENOIDs for use in domestic or commercial applications;
NOTE 1 These are covered by other IEC or ISO standards, such as IEC 60730, etc.
bb) electric ACTUATORs and SOLENOIDs performing a safety function;
NOTE 2 These are covered by other IEC or ISO standards, such as IEC 61508, etc.
cc) positioners.
– 8 – IEC 61010-2-202:2020 RLV © IEC 2020
NOTE 3 A positioner is defined as a "physical unit delivering an additional, often mechanical, feedback to a
mechanical final controlling element that improves its velocity and precision" in IEC 60050-351:2013,
351‑56‑17.
1.2 Object
1.2.2 Aspects excluded from scope
Addition at the end of the list:
aa) mechanical parts/aspects of valves.
1.2.101 Aspects included in other applicable standards
Where electric ACTUATORs and SOLENOIDs are required to comply with requirements of other
IEC or ISO standards, aspects fully covered in these standards can replace requirements as
given in IEC 61010-1.
Where aspects covered in IEC 61010-1 are not fully covered in these IEC or ISO standards,
tests of IEC 61010-1 shall be conducted as far to ensure that no HAZARD can occur in NORMAL
or in SINGLE FAULT CONDITION.
NOTE IEC 61010-1:2010, Figure 15 of 14.1 gives a general overview of dealing with components within the scope
of other IEC or ISO standards. A similar approach can be used for equipment and sub-assemblies. Example –
Clauses 8 and 9.1 to 9.5 can generally be considered sufficiently covered where IEC 60079 has been applied.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
This clause of Part 1 is applicable, except as follows:.
No additional references are needed for this document.
3 Terms and definitions
This clause of Part 1 is applicable, except as follows:
Additional terms and definitions:
3.101.1 3.101
ACTUATOR
device that controls a valve it is assembled to, in response to an external signal
3.101.2 3.102
SERVICE PERSONNEL
person who is installing, changing or repairing the control equipment, with the appropriate
technical training, experience and awareness of HAZARDs and of measures to minimize danger
to themselves himself/herself, other persons or to the control equipment, in an industrial
environment , changing or repairing the control equipment
Note 1 to entry: SERVICE PERSONNEL are persons having the appropriate technical training and experiences
necessary to be aware of HAZARDs – e.g, electrical HAZARDs, temperature HAZARDs, fire HAZARDs – to which they
are exposed in performing a task and of measures to minimize danger to themselves or to other persons or to the
control equipment, in an industrial environment.
Note 2 to entry: SERVICE PERSONNEL change or repair the control equipment e.g. hardware configuration or
installing software updates provided by the manufacturer.

3.101.3 3.103
SOLENOID
cylindrical coil, the length of which is much greater than its transverse dimensions and which
is used to produce a magnetic field
a coil, carrying current, to produce a magnetic field, in order to move a plunger
3.101.4
SWITCH
contact device actuated by the valve mechanism
4 Tests
This clause of Part 1 is applicable, except as follows:
4.4.2.1 General
Replacement of the first sentence with the following sentence:
Fault conditions shall include those specified in 4.4.2.2 to 4.4.2.14 and in 4.4.2.101.
4.4.2.5 Motors
Additional subclause:
4.4.2.5.101 Motor power supply
In actuators where the motor power supply can be wired incorrectly:
Delta-connected motor shall be connected to power supply with star connection.
Star-connected motor shall be connected to power supply with delta connection.
For a three-phase motor, any two phases shall be reverse connected.
In ACTUATORs where the motor power supply can be wired incorrectly:
– delta-connected motor shall be connected to power supply with star connection;
– star-connected motor shall be connected to power supply with delta connection;
Additional subclause:
4.4.2.101 SOLENOID
SOLENOID shall be stopped blocked while fully energized or prevented from moving, whichever
is less favourable.
A SOLENOID damaged during one test may be repaired or replaced before the next test.
5 Marking and documentation
This clause of Part 1 is applicable, except as follows:
5.1.2 Identification
Addition of a new item to the list:

– 10 – IEC 61010-2-202:2020 RLV © IEC 2020
aa) identification that this is a device for industrial process or discrete control environment
applications, either through text, or identification of the safety standard.
NOTE Example: Text such as "IEC 61010" or similar can be considered as sufficient.
5.1.3 MAINS supply
Addition after e):
aa)
– number of phase conductors (e.g. 2,3);
– other designated conductors (e.g. N,M,PE).
aa) number of phases for multiphase connections (e.g. 2,3);
bb) other designated conductors (e.g. N, PE).
5.4 Documentation
This clause of IEC 61010-1 is applicable except as follows:
5.4.1 General
Addition of a new item to the list:
aa) information that the device is constructed for industrial process or discrete control
application.
5.4.2 Equipment RATINGS
Addition after f):
aa) the maximum linear travel distance or rotation angle of the ACTUATOR;
bb) the maximum force available from the ACTUATOR;
cc) the minimum actuation cycles available.
aa) the maximum force or torque available from the ACTUATOR.
5.4.3 Equipment installation
Addition after g):
aa) instructions of how to install the equipment in order to guarantee achieve the stated
degree of protection according to IEC 60529, shall be provided;
bb) instructions on the RATINGS of necessary equipment required to complete the installation
of the ACTUATOR or SOLENOID so that it operates safely. This may include but is not limited
to:
– contactors,
– stall protection
– locked rotor and overload protection,
– overcurrent devices,
– connection of thermal trips,
– isolators.
5.4.4 Equipment operation
Replacement of d):
d) intermittent operation limits, e.g. energize ACTUATOR at least once per hour.

Addition after j):
aa) duty cycle, if the device is designed for intermittent operation;
bb) instructions for safety protection relating to surface temperature.
5.4.5 Equipment maintenance and service
Addition of the following paragraph after the last paragraph before the conformity statement:
If more than one disconnect switch may be required to disconnect all power within an
ACTUATOR, the manufacturer shall provide instructions with the word "warning" and the
following or the equivalent: "risk of electric shock – more than one disconnect switch may be
required to de-energize the device for servicing."
6 Protection against electric shock
This clause of Part 1 is applicable, except as follows:
6.1.2 Exceptions
Addition of the following paragraph after the conformity statement:
HAZARDOUS LIVE parts, components or subassemblies can be touched ACCESSIBLE by SERVICE
PERSONNEL during service provided that they are marked with symbol 12 of Table 1 to indicate
an electric shock HAZARD.
6.8.3.1 The a.c. voltage test
Replacement of the first sentence by the following sentence:
The voltage tester shall be capable of maintaining the test voltage throughout the test within
+/- 5 % of the specified value.
7 Protection against mechanical HAZARDS
This clause of Part 1 is applicable, except as follows:
7.3 Moving parts
Additional subclause:
7.3.101 Independence of operating wheels and transmission gears
If a mechanical operating wheel, etc. is supplied or specified by the ACTUATOR manufacturer, it
shall not cause a HAZARD in NORMAL or SINGLE FAULT CONDITIONS, while the ACTUATOR is
operated.
No ACCESSIBLE moving parts of the ACTUATOR assembly shall create a HAZARD when the
ACTUATOR is operated.
If these conditions are not met, a RISK assessment shall be carried out according to 7.3.3 or
Clause 17.
Conformity is checked by inspection.

– 12 – IEC 61010-2-202:2020 RLV © IEC 2020
7.5.1 General
Addition of the following paragraph before the conformity statement:
Lifting and carrying through strapping is allowed. Lifting and carrying through strapping the
operating wheel is not allowed.
8 Resistance to mechanical stresses
This clause of Part 1 is applicable, except as follows:
8.1 General
Addition of the following before the conformity statement:
Components complying with suitable component standard, where impact test is included, does
not have to be retested in the end application. Also see 14.1 and Figure 15.
Addition of the following at the end of the conformity statement:
Where the ACTUATOR or SOLENOID and valve are inseparable, the pressure containing parts
shall be tested as follows after mechanical tests:
– leakage per 11.7.2 at 1,3 times RATED pressure for 2 min; or
– leakage per 11.7.3 at 1,1 times RATED pressure for 2 min; or
– relevant valve standard as per 14.102, if more severe.
NOTE For inseparable assemblies, see Clause 14.
9 Protection against the spread of fire
This clause of Part 1 is applicable.
10 Equipment temperature limits and resistance to heat
This clause of Part 1 is applicable.
11 Protection against HAZARDS from fluids and solid foreign objects
This clause of Part 1 is applicable.
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure
This clause of Part 1 is applicable.
13 Protection against liberated gases and substances, explosion and implosion
This clause of Part 1 is applicable.

14 Components and subassemblies
This clause of Part 1 is applicable, except as follows:
Additional subclauses:
14.101 SOLENOID
The bobbins of the SOLENOID shall be made of material with a flammability classification of V-1
of IEC 60695-11-10 or better.
Insulating material or insulating bushing of the SOLENOID shall be made of material with a
flammability classification of V-1 of IEC 60695-11-10 or better.
This requirement does not apply to SOLENOIDs which are only to be supplied from limited-
energy circuits meeting the requirements of 9.4, or for SOLENOIDs used in equipment
additionally in compliance with IEC 60079 (all parts).
Conformity is checked by inspection of data on materials, or by performing the vertical
burning tests specified in IEC 60695-11-10 on three samples of the material used in the
relevant parts.
14.102 Inseparable valve ACTUATOR assemblies
Where an electrical ACTUATOR is part of an inseparable assembly containing both the
ACTUATOR and a mechanical valve, the valve assembly shall meet the relevant valve safety
standards.
15 Protection by interlocks
This clause of Part 1 is applicable.
16 HAZARDS resulting from application
This clause of Part 1 is applicable.
17 RISK assessment
This clause of Part 1 is applicable.

– 14 – IEC 61010-2-202:2020 RLV © IEC 2020
Annexes
All annexes of Part 1 are applicable.

Bibliography
The bibliography of Part 1 is applicable, except as follows:
Addition:
[1] UL 429-2009, UL Standard for Safety for Electrically Operated Valves
[2] UL 969, UL Standard for Safety for Marking and Labeling Systems
[3] IEC 60050-351:2013, International electrotechnical vocabulary (IEV) – Part 351:
Control technology
IEC 60730 (all parts), Automatic electrical controls
IEC 60730-2-8:2018, Automatic electrical controls – Part 2-8: Particular requirements for
electrically operated water valves, including mechanical requirements
IEC 60730-2-14:2017, Automatic electrical controls – Part 2-14: Particular requirements for
electric actuators
ISO 22153:2020, Electric actuators for industrial valves – General requirements
CAN/CSA C22.2 No 139, Electrically operated valves
UL 429, UL Standard for Safety for Electrically Operated Valves

____________
IEC 61010-2-202 ®
Edition 2.0 2020-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Safety requirements for electrical equipment for measurement, control
and laboratory use –
Part 2-202: Particular requirements for electrically operated valve actuators

Exigences de sécurité pour appareils électriques de mesurage, de regulation
et de laboratoire –
Partie 2-202: Exigences particulières pour les actionneurs à vanne à commande
électrique
– 2 – IEC 61010-2-202:2020 © IEC 2020

CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope and object . 6
2 Normative references . 7
3 Terms and definitions . 7
4 Tests . 7
5 Marking and documentation . 8
6 Protection against electric shock . 9
7 Protection against mechanical HAZARDS . 9
8 Resistance to mechanical stresses . 10
9 Protection against the spread of fire . 10
10 Equipment temperature limits and resistance to heat . 10
11 Protection against HAZARDS from fluids and solid foreign objects . 10
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure . 10
13 Protection against liberated gases and substances, explosion and implosion . 10
14 Components and subassemblies . 11
15 Protection by interlocks . 11
16 HAZARDS resulting from application . 11
17 RISK assessment . 11
Annexes . 12
Bibliography . 13

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61020-2-202 has been prepared by committee TC 65: Industrial-
process measurement, control and automation.
This second edition cancels and replaces the first edition published in 2016. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) the scope has been clarified in relationship with other IEC standards,
b) additional requirement for identification has been included,
c) additional requirement for user documentations has been included,
d) accuracy of high voltage di-electric tester has been specified,

– 4 – IEC 61010-2-202:2020 © IEC 2020
e) conformity statement for mechanical tests has been clarified.
The text of this International Standard is based on the following documents:
FDIS Report on voting
65/835/FDIS 65/844/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
This Part 2-202 is to be used in conjunction with third edition of IEC 61010-1:2010, including
its Amendment 1:2016.
This Part 2-202 supplements or modifies the corresponding clauses in IEC 61010-1 so as to
convert that publication into the IEC standard: Particular requirements for electrically operated
valve actuators.
Where a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies
as far as is reasonable. Where this part states "addition", "modification", "replacement", or
"deletion", the relevant requirement, test specification or note in Part 1 should be adapted
accordingly.
A list of all parts in the IEC 61010 series, published under the general title Safety
requirements for electrical equipment for measurement, control and laboratory use, can be
found on the IEC website.
In this standard:
1) the following print types are used:
– requirements: in roman type;
– NOTES: in smaller roman type;
– conformity and test: in italic type;
– terms used throughout this standard which have been defined in clause 3: SMALL
ROMAN CAPITALS;
2) subclauses, figures, tables and notes which are additional to those in part 1 are numbered
starting from 101. Additional annexes are lettered starting from AA.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
INTRODUCTION
This IEC 61010-2-202 document constitutes Part 2-202 of a planned series of standards on
industrial-process measurement, control and automation equipment.
Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in
each part.
This part incorporates the safety related requirements of electrically operated valve
ACTUATORs and SOLENOIDs.
This document does not cover functional safety aspects of electrically operated ACTUATORs
and SOLENOIDs.
– 6 – IEC 61010-2-202:2020 © IEC 2020
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

1 Scope and object
This clause of Part 1 is applicable, except as follows:
1.1 Scope
1.1.1 Equipment included in scope
Replacement of the text by the following paragraphs:
This part of IEC 61010 specifies the safety requirements for electric ACTUATORs and
SOLENOIDs, as applied to valves, intended to be installed in an industrial process or discrete
control environment.
This part of IEC 61010 specifies:
– particular safety requirements for general purpose electrically operated valve ACTUATORs
and SOLENOIDs,
– related verification tests.
1.1.2 Equipment excluded from scope
Addition at the end of the list:
This standard excludes:
aa) electric ACTUATORS and SOLENOIDs for use in domestic or commercial applications;
NOTE 1 These are covered by other IEC or ISO standards, such as IEC 60730, etc.
bb) electric ACTUATORs and SOLENOIDs performing a safety function;
NOTE 2 These are covered by other IEC or ISO standards, such as IEC 61508, etc.
cc) positioners.
NOTE 3 A positioner is defined as a "physical unit delivering an additional, often mechanical, feedback to a
mechanical final controlling element that improves its velocity and precision" in IEC 60050-351:2013,
351‑56‑17.
1.2 Object
1.2.2 Aspects excluded from scope
Addition at the end of the list:
aa) mechanical parts/aspects of valves.
1.2.101 Aspects included in other applicable standards
Where electric ACTUATORs and SOLENOIDs are required to comply with requirements of other
IEC or ISO standards, aspects fully covered in these standards can replace requirements as
given in IEC 61010-1.
Where aspects covered in IEC 61010-1 are not fully covered in these IEC or ISO standards,
tests of IEC 61010-1 shall be conducted as far to ensure that no HAZARD can occur in NORMAL
or in SINGLE FAULT CONDITION.
NOTE IEC 61010-1:2010, Figure 15 of 14.1 gives a general overview of dealing with components within the scope
of other IEC or ISO standards. A similar approach can be used for equipment and sub-assemblies. Example –
Clauses 8 and 9.1 to 9.5 can generally be considered sufficiently covered where IEC 60079 has been applied.
2 Normative references
This clause of Part 1 is applicable.
3 Terms and definitions
This clause of Part 1 is applicable, except as follows:
Additional terms and definitions:
3.101
ACTUATOR
device that controls a valve, in response to an external signal
3.102
SERVICE PERSONNEL
person who is installing, changing or repairing the control equipment, with the appropriate
technical training, experience and awareness of HAZARDs and of measures to minimize danger
to himself/herself, other persons or to the control equipment, in an industrial environment
Note 1 to entry: SERVICE PERSONNEL are persons having the appropriate technical training and experiences
necessary to be aware of HAZARDs – e.g, electrical HAZARDs, temperature HAZARDs, fire HAZARDs – to which they
are exposed in performing a task and of measures to minimize danger to themselves or to other persons or to the
control equipment, in an industrial environment.
Note 2 to entry: SERVICE PERSONNEL change or repair the control equipment e.g. hardware configuration or
installing software updates provided by the manufacturer.
3.103
SOLENOID
a coil, carrying current, to produce a magnetic field, in order to move a plunger
4 Tests
This clause of Part 1 is applicable, except as follows:
4.4.2.1 General
Replacement of the first sentence with the following sentence:
Fault conditions shall include those specified in 4.4.2.2 to 4.4.2.14 and in 4.4.2.101.
4.4.2.5 Motors
Additional subclause:
4.4.2.5.101 Motor power supply
In ACTUATORs where the motor power supply can be wired incorrectly:

– 8 – IEC 61010-2-202:2020 © IEC 2020
– delta-connected motor shall be connected to power supply with star connection;
– star-connected motor shall be connected to power supply with delta connection;
Additional subclause:
4.4.2.101 SOLENOID
SOLENOID shall be blocked while fully energized or prevented from moving, whichever is less
favourable.
A SOLENOID damaged during one test may be repaired or replaced before the next test.
5 Marking and documentation
This clause of Part 1 is applicable, except as follows:
5.1.2 Identification
Addition of a new item to the list:
aa) identification that this is a device for industrial process or discrete control environment
applications, either through text, or identification of the safety standard.
NOTE Example: Text such as "IEC 61010" or similar can be considered as sufficient.
5.1.3 MAINS supply
Addition after e):
aa) number of phases for multiphase connections (e.g. 2,3);
bb) other designated conductors (e.g. N, PE).
5.4 Documentation
5.4.1 General
Addition of a new item to the list:
aa) information that the device is constructed for industrial process or discrete control
application.
5.4.2 Equipment RATINGS
Addition after f):
aa) the maximum force or torque available from the ACTUATOR.
5.4.3 Equipment installation
Addition after g):
aa) instructions of how to install the equipment in order to achieve the stated degree of
protection according to IEC 60529, shall be provided;
bb) instructions on the RATINGS of necessary equipment required to complete the installation
of the ACTUATOR or SOLENOID so that it operates safely. This may include but is not limited
to:
– contactors,
– locked rotor and overload protection,
– overcurrent devices,
– connection of thermal trips,
– isolators.
5.4.4 Equipment operation
Addition after j):
aa) duty cycle, if the device is designed for intermittent operation;
bb) instructions for safety protection relating to surface temperature.
5.4.5 Equipment maintenance and service
Addition of the following paragraph after the last paragraph before the conformity statement:
If more than one disconnect switch may be required to disconnect all power within an
ACTUATOR, the manufacturer shall provide instructions with
...


IEC 61010-2-202 ®
Edition 2.0 2020-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Safety requirements for electrical equipment for measurement, control
and laboratory use –
Part 2-202: Particular requirements for electrically operated valve actuators

Exigences de sécurité pour appareils électriques de mesurage, de regulation
et de laboratoire –
Partie 2-202: Exigences particulières pour les actionneurs à vanne à commande
électrique
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IEC 61010-2-202 ®
Edition 2.0 2020-11
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Safety requirements for electrical equipment for measurement, control

and laboratory use –
Part 2-202: Particular requirements for electrically operated valve actuators

Exigences de sécurité pour appareils électriques de mesurage, de regulation

et de laboratoire –
Partie 2-202: Exigences particulières pour les actionneurs à vanne à commande

électrique
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 13.110; 17.020; 19.020 ISBN 978-2-8322-8984-6

– 2 – IEC 61010-2-202:2020 © IEC 2020

CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope and object . 6
2 Normative references . 7
3 Terms and definitions . 7
4 Tests . 7
5 Marking and documentation . 8
6 Protection against electric shock . 9
7 Protection against mechanical HAZARDS . 9
8 Resistance to mechanical stresses . 10
9 Protection against the spread of fire . 10
10 Equipment temperature limits and resistance to heat . 10
11 Protection against HAZARDS from fluids and solid foreign objects . 10
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure . 10
13 Protection against liberated gases and substances, explosion and implosion . 10
14 Components and subassemblies . 11
15 Protection by interlocks . 11
16 HAZARDS resulting from application . 11
17 RISK assessment . 11
Annexes . 12
Bibliography . 13

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61020-2-202 has been prepared by committee TC 65: Industrial-
process measurement, control and automation.
This second edition cancels and replaces the first edition published in 2016. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) the scope has been clarified in relationship with other IEC standards,
b) additional requirement for identification has been included,
c) additional requirement for user documentations has been included,
d) accuracy of high voltage di-electric tester has been specified,

– 4 – IEC 61010-2-202:2020 © IEC 2020
e) conformity statement for mechanical tests has been clarified.
The text of this International Standard is based on the following documents:
FDIS Report on voting
65/835/FDIS 65/844/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
This Part 2-202 is to be used in conjunction with third edition of IEC 61010-1:2010, including
its Amendment 1:2016.
This Part 2-202 supplements or modifies the corresponding clauses in IEC 61010-1 so as to
convert that publication into the IEC standard: Particular requirements for electrically operated
valve actuators.
Where a particular subclause of Part 1 is not mentioned in this part 2, that subclause applies
as far as is reasonable. Where this part states "addition", "modification", "replacement", or
"deletion", the relevant requirement, test specification or note in Part 1 should be adapted
accordingly.
A list of all parts in the IEC 61010 series, published under the general title Safety
requirements for electrical equipment for measurement, control and laboratory use, can be
found on the IEC website.
In this standard:
1) the following print types are used:
– requirements: in roman type;
– NOTES: in smaller roman type;
– conformity and test: in italic type;
– terms used throughout this standard which have been defined in clause 3: SMALL
ROMAN CAPITALS;
2) subclauses, figures, tables and notes which are additional to those in part 1 are numbered
starting from 101. Additional annexes are lettered starting from AA.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
INTRODUCTION
This IEC 61010-2-202 document constitutes Part 2-202 of a planned series of standards on
industrial-process measurement, control and automation equipment.
Safety terms of general use are defined in IEC 61010-1. More specific terms are defined in
each part.
This part incorporates the safety related requirements of electrically operated valve
ACTUATORs and SOLENOIDs.
This document does not cover functional safety aspects of electrically operated ACTUATORs
and SOLENOIDs.
– 6 – IEC 61010-2-202:2020 © IEC 2020
SAFETY REQUIREMENTS FOR ELECTRICAL EQUIPMENT
FOR MEASUREMENT, CONTROL AND LABORATORY USE –

Part 2-202: Particular requirements
for electrically operated valve actuators

1 Scope and object
This clause of Part 1 is applicable, except as follows:
1.1 Scope
1.1.1 Equipment included in scope
Replacement of the text by the following paragraphs:
This part of IEC 61010 specifies the safety requirements for electric ACTUATORs and
SOLENOIDs, as applied to valves, intended to be installed in an industrial process or discrete
control environment.
This part of IEC 61010 specifies:
– particular safety requirements for general purpose electrically operated valve ACTUATORs
and SOLENOIDs,
– related verification tests.
1.1.2 Equipment excluded from scope
Addition at the end of the list:
This standard excludes:
aa) electric ACTUATORS and SOLENOIDs for use in domestic or commercial applications;
NOTE 1 These are covered by other IEC or ISO standards, such as IEC 60730, etc.
bb) electric ACTUATORs and SOLENOIDs performing a safety function;
NOTE 2 These are covered by other IEC or ISO standards, such as IEC 61508, etc.
cc) positioners.
NOTE 3 A positioner is defined as a "physical unit delivering an additional, often mechanical, feedback to a
mechanical final controlling element that improves its velocity and precision" in IEC 60050-351:2013,
351‑56‑17.
1.2 Object
1.2.2 Aspects excluded from scope
Addition at the end of the list:
aa) mechanical parts/aspects of valves.
1.2.101 Aspects included in other applicable standards
Where electric ACTUATORs and SOLENOIDs are required to comply with requirements of other
IEC or ISO standards, aspects fully covered in these standards can replace requirements as
given in IEC 61010-1.
Where aspects covered in IEC 61010-1 are not fully covered in these IEC or ISO standards,
tests of IEC 61010-1 shall be conducted as far to ensure that no HAZARD can occur in NORMAL
or in SINGLE FAULT CONDITION.
NOTE IEC 61010-1:2010, Figure 15 of 14.1 gives a general overview of dealing with components within the scope
of other IEC or ISO standards. A similar approach can be used for equipment and sub-assemblies. Example –
Clauses 8 and 9.1 to 9.5 can generally be considered sufficiently covered where IEC 60079 has been applied.
2 Normative references
This clause of Part 1 is applicable.
3 Terms and definitions
This clause of Part 1 is applicable, except as follows:
Additional terms and definitions:
3.101
ACTUATOR
device that controls a valve, in response to an external signal
3.102
SERVICE PERSONNEL
person who is installing, changing or repairing the control equipment, with the appropriate
technical training, experience and awareness of HAZARDs and of measures to minimize danger
to himself/herself, other persons or to the control equipment, in an industrial environment
Note 1 to entry: SERVICE PERSONNEL are persons having the appropriate technical training and experiences
necessary to be aware of HAZARDs – e.g, electrical HAZARDs, temperature HAZARDs, fire HAZARDs – to which they
are exposed in performing a task and of measures to minimize danger to themselves or to other persons or to the
control equipment, in an industrial environment.
Note 2 to entry: SERVICE PERSONNEL change or repair the control equipment e.g. hardware configuration or
installing software updates provided by the manufacturer.
3.103
SOLENOID
a coil, carrying current, to produce a magnetic field, in order to move a plunger
4 Tests
This clause of Part 1 is applicable, except as follows:
4.4.2.1 General
Replacement of the first sentence with the following sentence:
Fault conditions shall include those specified in 4.4.2.2 to 4.4.2.14 and in 4.4.2.101.
4.4.2.5 Motors
Additional subclause:
4.4.2.5.101 Motor power supply
In ACTUATORs where the motor power supply can be wired incorrectly:

– 8 – IEC 61010-2-202:2020 © IEC 2020
– delta-connected motor shall be connected to power supply with star connection;
– star-connected motor shall be connected to power supply with delta connection;
Additional subclause:
4.4.2.101 SOLENOID
SOLENOID shall be blocked while fully energized or prevented from moving, whichever is less
favourable.
A SOLENOID damaged during one test may be repaired or replaced before the next test.
5 Marking and documentation
This clause of Part 1 is applicable, except as follows:
5.1.2 Identification
Addition of a new item to the list:
aa) identification that this is a device for industrial process or discrete control environment
applications, either through text, or identification of the safety standard.
NOTE Example: Text such as "IEC 61010" or similar can be considered as sufficient.
5.1.3 MAINS supply
Addition after e):
aa) number of phases for multiphase connections (e.g. 2,3);
bb) other designated conductors (e.g. N, PE).
5.4 Documentation
5.4.1 General
Addition of a new item to the list:
aa) information that the device is constructed for industrial process or discrete control
application.
5.4.2 Equipment RATINGS
Addition after f):
aa) the maximum force or torque available from the ACTUATOR.
5.4.3 Equipment installation
Addition after g):
aa) instructions of how to install the equipment in order to achieve the stated degree of
protection according to IEC 60529, shall be provided;
bb) instructions on the RATINGS of necessary equipment required to complete the installation
of the ACTUATOR or SOLENOID so that it operates safely. This may include but is not limited
to:
– contactors,
– locked rotor and overload protection,
– overcurrent devices,
– connection of thermal trips,
– isolators.
5.4.4 Equipment operation
Addition after j):
aa) duty cycle, if the device is designed for intermittent operation;
bb) instructions for safety protection relating to surface temperature.
5.4.5 Equipment maintenance and service
Addition of the following paragraph after the last paragraph before the conformity statement:
If more than one disconnect switch may be required to disconnect all power within an
ACTUATOR, the manufacturer shall provide instructions with the word "warning" and the
following or the equivalent: "risk of electric shock – more than one disconnect switch may be
required to de-energize the device for servicing."
6 Protection against electric shock
This clause of Part 1 is applicable, except as follows:
6.1.2 Exceptions
Addition of the following paragraph after the conformity statement:
HAZARDOUS LIVE parts, components or subassemblies can be ACCESSIBLE by SERVICE
PERSONNEL during service provided that they are marked with symbol 12 of Table 1 to indicate
an electric shock HAZARD.
6.8.3.1 The a.c. voltage test
Replacement of the first sentence by the following sentence:
The voltage tester shall be capable of maintaining the test voltage throughout the test within
+/- 5 % of the specified value.
7 Protection against mechanical HAZARDS
This clause of Part 1 is applicable, except as follows:
7.3 Moving parts
Additional subclause:
7.3.101 Independence of operating wheels and transmission gears
If a mechanical operating wheel, etc. is supplied or specified by the ACTUATOR manufacturer, it
shall not cause a HAZARD in NORMAL or SINGLE FAULT CONDITIONS, while the ACTUATOR is
operated.
No ACCESSIBLE moving parts of the ACTUATOR assembly shall create a HAZARD when the
ACTUATOR is operated.
If these conditions are not met, a RISK assessment shall be carried out according to 7.3.3 or
Clause 17.
– 10 – IEC 61010-2-202:2020 © IEC 2020
Conformity is checked by inspection.
7.5.1 General
Addition of the following paragraph before the conformity statement:
Lifting and carrying through strapping is allowed. Lifting and carrying through strapping the
operating wheel is not allowed.
8 Resistance to mechanical stresses
This clause of Part 1 is applicable, except as follows:
8.1 General
Addition of the following before the conformity statement:
Components complying with suitable component standard, where impact test is included, does
not have to be retested in the end application. Also see 14.1 and Figure 15.
Addition of the following at the end of the conformity statement:
Where the ACTUATOR or SOLENOID and valve are inseparable, the pressure containing parts
shall be tested as follows after mechanical tests:
– leakage per 11.7.2 at 1,3 times RATED pressure for 2 min; or
– leakage per 11.7.3 at 1,1 times RATED pressure for 2 min; or
– relevant valve standard as per 14.102, if more severe.
NOTE For inseparable assemblies, see Clause 14.
9 Protection against the spread of fire
This clause of Part 1 is applicable.
10 Equipment temperature limits and resistance to heat
This clause of Part 1 is applicable.
11 Protection against HAZARDS from fluids and solid foreign objects
This clause of Part 1 is applicable.
12 Protection against radiation, including laser sources, and against sonic and
ultrasonic pressure
This clause of Part 1 is applicable.
13 Protection against liberated gases and substances, explosion and implosion
This clause of Part 1 is applicable.

14 Components and subassemblies
This clause of Part 1 is applicable, except as follows:
Additional subclauses:
14.101 SOLENOID
The bobbins of the SOLENOID shall be made of material with a flammability classification of V-1
of IEC 60695-11-10 or better.
Insulating material or insulating bushing of the SOLENOID shall be made of material with a
flammability classification of V-1 of IEC 60695-11-10 or better.
This requirement does not apply to SOLENOIDs which are only to be supplied from limited-
energy circuits meeting the requirements of 9.4, or for SOLENOIDs used in equipment
additionally in compliance with IEC 60079 (all parts).
Conformity is checked by inspection of data on mater
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