IEC 62196-3:2022

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 3: Dimensional compatibility requirements for DC and AC/DC pin and contact-tube vehicle couplers

IEC 62196-3:2022 is applicable to vehicle couplers with pins and contact tubes of standardized configuration, herein also referred to as "accessories", intended for use in electric vehicle conductive charging systems which incorporate control means, with rated operating voltage and current in accordance with IEC 62196-1:2022.
This second edition cancels and replaces the first edition published in 2014. This edition constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous edition:
interchangeability requirements have been removed from the title of Part 3;
increased ratings for all configurations;
reference to new tests in IEC 62196-1 (Clauses 34, 35, 36 and 37).

Fiches, socles de prise de courant, prises mobiles de vehicule et socles de connecteur de véhicule - Charge conductive des véhicules électriques - Partie 3: Exigences dimensionnelles de compatibilité pour les prises de courant de véhicule à broches et alvéoles pour courant continu et pour courants alternatif et continu

L’IEC 62196-3:2022 s’applique aux prises de courant de véhicule à broches et alvéoles de configurations normalisées, ci-après dénommés "appareils", destinés à être utilisés dans les systèmes de charge conductive des véhicules électriques (VE) qui intègrent un dispositif de commande, avec une tension assignée d’emploi et un courant assigné d’emploi conformes à l’IEC 62196-1:2022.
Cette seconde édition annule et remplace la première édition parue en 2014. Cette édition constitue une révision technique.
Cette édition inclut les modifications techniques majeures suivantes par rapport à l’édition précédente:
les exigences d’interchangeabilité ont été retirées du titre de la Partie 3;
augmentation des caractéristiques assignées pour toutes les configurations;
référence aux nouveaux essais de l’IEC 62196-1 (Articles 34, 35, 36 et 37).

General Information

• Status: Published
• Publication Date: 18-Oct-2022
• ICS: 29.120.30 - Plugs, socket-outlets, couplers
• ICS: 43.120 - Electric road vehicles
• Technical Committee: SC 23H - Plugs, Socket-outlets and Couplers for industrial and similar applications, and for Electric Vehicles
• Drafting Committee: MT 8 - TC 23/SC 23H/MT 8
• Current Stage: PPUB - Publication issued
• Start Date: 20-May-2022
• Completion Date: 19-Oct-2022

Relations

• Revises: IEC 62196-3:2014 - Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 3: Dimensional compatibility and interchangeability requirements for d.c. and a.c./d.c. pin and contact-tube vehicle couplers
• Effective Date: 05-Sep-2023

Standards Content (Sample)

IEC 62196-3 ®
Edition 2.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive
charging of electric vehicles –
Part 3: Dimensional compatibility requirements for DC and AC/DC pin and
contact-tube vehicle couplers
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de
connecteurs de véhicule – Charge conductive des véhicules électriques –
Partie 3: Exigences dimensionnelles de compatibilité pour les prises de courant
de véhicule à broches et alvéoles pour courant continu et pour courants
alternatif et continu
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IEC 62196-3 ®
Edition 2.0 2022-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

charging of electric vehicles –

Part 3: Dimensional compatibility requirements for DC and AC/DC pin and

contact-tube vehicle couplers
Fiches, socles de prise de courant, prises mobiles de véhicule et socles de

connecteurs de véhicule – Charge conductive des véhicules électriques –

Partie 3: Exigences dimensionnelles de compatibilité pour les prises de courant

de véhicule à broches et alvéoles pour courant continu et pour courants

alternatif et continu
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.120.30; 43.120 ISBN 978-2-8322-5930-6

– 2 – IEC 62196-3:2022 © IEC 2022
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 8
4 General . 8
5 Ratings . 8
6 Connection between the power supply and the electric vehicle . 8
7 Classification of accessories. 10
8 Marking . 11
9 Dimensions . 11
10 Protection against electric shock . 12
11 Size and colour of protective earthing and neutral conductors . 13
12 Provisions for earthing . 13
13 Terminals . 13
14 Interlocks. 13
15 Resistance to ageing of rubber and thermoplastic material . 14
16 General construction . 14
17 Construction of EV socket-outlets – General . 14
18 Construction of EV plugs and vehicle connectors . 14
19 Construction of vehicle inlets . 14
20 Degrees of protection . 14
21 Insulation resistance and dielectric strength . 15
22 Breaking capacity . 15
23 Normal operation . 15
24 Temperature rise . 15
25 Flexible cables and their connection . 15
26 Mechanical strength . 16
27 Screws, current-carrying parts and connections . 16
28 Creepage distances, clearances and distances through sealing compound . 16
29 Resistance to heat and to fire . 16
30 Corrosion and resistance to rusting . 16
31 Conditional short-circuit current . 17
32 Electromagnetic compatibility . 17
33 Vehicle drive over . 17
34 Thermal cycling . 17
35 Humidity exposure . 17
36 Misalignment . 17
37 Contact endurance test . 17
STANDARD SHEETS CONFIGURATION AA . 18
STANDARD SHEETS CONFIGURATION BB . 27
STANDARD SHEETS CONFIGURATION EE . 31

STANDARD SHEETS CONFIGURATION FF . 45
Annex A (informative) Legacy drawings from IEC 62196-3:2014 . 60
Bibliography . 66

Table 301 – Overview of the DC vehicle interface . 9
Table 302 – Overview of the combined AC/DC vehicle interface . 10
Table 303 – Interface overview . 12
Table 304 – Functionality of the contacts for configuration EE . 31
Table 305 – Functionality of the contacts for DC configuration FF . 45

– 4 – IEC 62196-3:2022 © IEC 2022
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –

Part 3: Dimensional compatibility requirements
for DC and AC/DC pin and contact-tube vehicle couplers

FOREWORD
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