Radio-frequency connectors - Part 66: Sectional specification for RF coaxial connectors with 5 mm inner diameter of outer conductor, with quick-lock- or screw-coupling, characteristic impedance 50 Ω (series 2,2-5)

IEC 61169-66:2021 provides information and rules for the preparation of detail specifications (DS) for series 2,2-5 RF coaxial connectors with quick-lock- or screw coupling, characteristic impedance 50 Ω, for operating frequencies up to 6 GHz. Typical use is in wireless telecommunication systems. It describes mating face dimensions for general purpose connectors - grade 2, gauging information and tests selected from IEC 61169-1, applicable to all detail specifications relating to series 2,2-5 RF connectors. This specification indicates recommended performance characteristics to be considered when writing a detail specification and it covers test schedules and inspection requirements for assessment levels M and H.

Connecteurs pour fréquences radioélectriques - Partie 66: Spécification intermédiaire relative aux connecteurs coaxiaux pour fréquences radioélectriques avec diamètre intérieur du conducteur extérieur de 5 mm à couplage à verrouillage rapide ou à vis, impédance caractéristique de 50 Ω (série 2,2-5)

IEC 61169-66:2021 fournit des informations et des règles en vue de l’établissement de spécifications particulières (SP) pour des connecteurs coaxiaux pour fréquences radioélectriques à couplage de type à vis ou à verrouillage rapide de la série 2,2-5, avec impédance caractéristique de 50 Ω, de fréquence de fonctionnement allant jusqu’à 6 GHz. L’utilisation type est celle dans les systèmes de télécommunication sans fil. Elle décrit les dimensions des faces d’accouplement pour des connecteurs généraux de classe 2, ainsi que des informations concernant les calibres et les essais choisis dans l’IEC 61169-1, applicables à toutes les spécifications particulières ayant trait aux connecteurs pour fréquences radioélectriques de la série 2,2-5. La présente spécification indique les caractéristiques de performance recommandées à prendre en considération pour rédiger une spécification particulière, et elle couvre les programmes d'essai et les exigences de contrôle pour les niveaux d'assurance qualité M et H.

General Information

Status
Published
Publication Date
22-Feb-2021
Current Stage
PPUB - Publication issued
Start Date
23-Feb-2021
Completion Date
19-Mar-2021
Ref Project
Standard
IEC 61169-66:2021 - Radio-frequency connectors - Part 66: Sectional specification for RF coaxial connectors with 5 mm inner diameter of outer conductor, with quick-lock- or screw-coupling, characteristic impedance 50 Ω (series 2,2-5)
English and French language
61 pages
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IEC 61169-66 ®
Edition 1.0 2021-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Radio-frequency connectors –
Part 66: Sectional specification for RF coaxial connectors with 5 mm inner
diameter of outer conductor, with quick-lock- or screw-coupling, characteristic
impedance 50 Ω (series 2,2-5)
Connecteurs pour fréquences radioélectriques –
Partie 66: Spécification intermédiaire relative aux connecteurs coaxiaux pour
fréquences radioélectriques avec diamètre intérieur du conducteur extérieur de
5 mm à couplage à verrouillage rapide ou à vis, impédance caractéristique de
50 Ω (série 2,2-5)
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IEC 61169-66 ®
Edition 1.0 2021-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Radio-frequency connectors –
Part 66: Sectional specification for RF coaxial connectors with 5 mm inner

diameter of outer conductor, with quick-lock- or screw-coupling, characteristic

impedance 50 Ω (series 2,2-5)
Connecteurs pour fréquences radioélectriques –

Partie 66: Spécification intermédiaire relative aux connecteurs coaxiaux pour

fréquences radioélectriques avec diamètre intérieur du conducteur extérieur de

5 mm à couplage à verrouillage rapide ou à vis, impédance caractéristique de

50 Ω (série 2,2-5)
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 33.120.30 ISBN 978-2-8322-9468-0

– 2 – IEC 61169-66:2021 © IEC 2021
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Mating face and gauge information . 8
4.1 Dimensions – General purpose connectors – Grade 2 . 8
4.1.1 Connector with pin centre contact . 8
4.1.2 Connector with socket centre contact . 9
4.2 Presentation of possible coupling mechanisms . 11
4.2.1 Screw type (see Figure 3) . 11
4.2.2 Hand screw type (see Figure 4) . 12
4.2.3 Quick lock type (see Figure 5) . 12
4.3 Gauges . 13
4.3.1 Gauge pins for socket-centre contact (see Figure 6) . 13
4.3.2 Gauge rings for socket outer contact (see Figure 7) . 14
4.4 Dimensions – Standard test connectors – Grade 0 . 14
4.4.1 Connector with pin centre contact . 14
4.4.2 Connector with socket centre contact . 16
5 Quality assessment procedures . 17
5.1 General . 17
5.2 Ratings and characteristics . 17
5.3 Test schedule and inspection requirements. 20
5.3.1 Acceptance tests . 20
5.3.2 Periodic tests . 20
5.4 Procedures for quality conformance . 22
5.4.1 Quality conformance inspection . 22
5.4.2 Qualification approval and its maintenance . 22
5.5 Test and measurement procedures . 22
5.5.1 General . 22
5.5.2 Schedule of basic test groupings for acceptance and periodic tests . 22
6 Specifications . 23
6.1 Specification structures . 23
6.1.1 Sectional specification (SS) . 23
6.1.2 Detail specification (DS) . 23
6.1.3 Blank detail specification (BDS) . 23
6.1.4 Blank detail specification pro-forma for 50 Ω type 2,2-5 connector . 25
7 Marking . 29
7.1 Marking of component . 29
7.2 Marking and contents of package . 30

Figure 1 – Connector with pin centre contact . 8
Figure 2 – Connector with socket centre contact . 10
Figure 3 – Screw type connector . 11
Figure 4 – Hand-screw type connector . 12

Figure 5 – Quick lock type connector . 12
Figure 6 – Gauge pins for socket-centre contact (for dimensions, see Table 3) . 13
Figure 7 – Gauge rings for socket outer contact (for dimensions, see Table 4) . 14
Figure 8 – Connector with pin centre contact – Grade 0 . 15
Figure 9 – Connector with socket centre contact – Grade 0 . 16

Table 1 – Dimensions of connector with pin centre contact – Grade 2 . 9
Table 2 – Dimensions of connector with socket centre contact – Grade 2 . 10
Table 3 – Dimensions of gauge pins for socket-centre contact . 13
Table 4 – Dimensions of gauge rings for socket outer contact . 14
Table 5 – Dimensions of connector with pin centre contact – Grade 0 . 15
Table 6 – Dimensions of connector with socket centre contact – Grade 0 . 17
Table 7 – Climatic categories . 18
Table 8 – Ratings and characteristics . 18
Table 9 – Acceptance tests . 20
Table 10 – Periodic tests . 21

– 4 – IEC 61169-66:2021 © IEC 2021
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
RADIO-FREQUENCY CONNECTORS –
Part 66: Sectional specification for RF coaxial connectors with 5 mm inner
diameter of outer conductor, with quick-lock- or screw-coupling,
characteristic impedance 50 Ω (series 2,2-5)

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
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preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
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with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
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consensus of opinion on the relevant subjects since each technical committee has representation from all
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6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
IEC 61169-66 has been prepared by subcommittee 46F: RF and microwave passive
components, of IEC technical committee 46: Cables, wires, waveguides, RF connectors, RF
and microwave passive components and accessories. It is an International Standard.
The text of this International Standard is based on the following documents:
FDIS Report on voting
46F/543/FDIS 46F/552/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.

This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.
A list of all parts of the IEC 61169 series, under the general title Radio-frequency connectors,
can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 61169-66:2021 © IEC 2021
INTRODUCTION
The International Electrotechnical Commission (IEC) draws attention to the fact that it is claimed
that compliance with this document may involve the use of a patent. IEC takes no position
concerning the evidence, validity, and scope of this patent right.
The holder of this patent right has assured IEC that s/he is willing to negotiate licences under
reasonable and non-discriminatory terms and conditions with applicants throughout the world.
In this respect, the statement of the holder of this patent right is registered with IEC. Information
may be obtained from the patent database available at http://patents.iec.ch.
Attention is drawn to the possibility that some of the elements of this document may be the
subject of patent rights other than those in the patent database. IEC shall not be held
responsible for identifying any or all such patent rights.

RADIO-FREQUENCY CONNECTORS –
Part 66: Sectional specification for RF coaxial connectors with 5 mm inner
diameter of outer conductor, with quick-lock- or screw-coupling,
characteristic impedance 50 Ω (series 2,2-5)

1 Scope
This part of IEC 61169, which is a sectional specification (SS), provides information and rules
for the preparation of detail specifications (DS) for series 2,2-5 RF coaxial connectors with
quick-lock- or screw coupling, characteristic impedance 50 Ω, for operating frequencies up to
6 GHz. Typical use is in wireless telecommunication systems.
It describes mating face dimensions for general purpose connectors – grade 2, gauging
information and tests selected from IEC 61169-1, applicable to all detail specifications relating
to series 2,2-5 RF connectors.
This specification indicates recommended performance characteristics to be considered when
writing a detail specification and it covers test schedules and inspection requirements for
assessment levels M and H.
NOTE Metric dimension are original dimensions. All undimensioned pictorial configurations are for reference
purpose only.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 61169-1:2013, Radio frequency connectors – Part 1: Generic specification – General
requirements and measuring methods
IEC 62037-1:2012, Passive RF and microwave devices, intermodulation level measurement –
Part 1: General requirements and measuring methods
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp

– 8 – IEC 61169-66:2021 © IEC 2021
4 Mating face and gauge information
4.1 Dimensions – General purpose connectors – Grade 2
4.1.1 Connector with pin centre contact
The mating face of connector with pin centre contact is shown in Figure 1 and its dimensions
are shown in Table 1.
Figure 1 – Connector with pin centre contact

Table 1 – Dimensions of connector with pin centre contact – Grade 2
mm Remarks
Ref.
Min. Max.
a 8,30 8,50
b 7,50 8,00 See Note 1
c 4,00 5,00
d -- 6,20
e 4,40 --
f -- 2,90 See Note 2
g 1,32 1,37
h 6,67 6,72
i 9,98 10,02
j M14x1 – tolerance 6H thread
k 5,0 nominal for Z = 50 Ω
l -- 19,50
m -- 2,50
n 2,2 nominal -- for Z = 50 Ω
o -- 0,70
p 7,50 8,00
q 20° nominal
r 0,50 nominal radius
NOTE 1 Minimum dimension only for screw coupling types.
NOTE 2 Applicable for inner and outer contact.

4.1.2 Connector with socket centre contact
The mating face of connector with socket centre contact is shown in Figure 2 and its dimensions
are shown in Table 2.
– 10 – IEC 61169-66:2021 © IEC 2021

Figure 2 – Connector with socket centre contact
Table 2 – Dimensions of connector with socket centre contact – Grade 2
mm
Ref. Remarks
Min. Max.
a 9,00 --
b 8,50 --
c 1,70 1,90
d 1,44 1,50
e 3,10 3,35 See Note 1
f 3,50 --
g 8,50 --
h 5,0 nominal for Z = 50 Ω
i 10,05 10,10
j 11,45 11,55
k 12,45 12,55
l M14x1 tolerance 6g thread
m 2,2 nominal for Z = 50 Ω
n 10,65 10,75
o -- 7,5 See Notes 2 and 3
p  See Note 3
q 12,05 12,15
r 25° nominal
mm
Ref. Remarks
Min. Max.
s 45° nominal
t 1,0 nominal radius
u 1,0 nominal radius
NOTE 1 Applicable for inner and outer contact.
NOTE 2 In unmated condition.
NOTE 3 Resilient to meet gauging requirements.

4.2 Presentation of possible coupling mechanisms
4.2.1 Screw type (see Figure 3)
Dimensions in millimetres
Figure 3 – Screw type connector

– 12 – IEC 61169-66:2021 © IEC 2021
4.2.2 Hand screw type (see Figure 4)
Dimensions in millimetres
Figure 4 – Hand-screw type connector
4.2.3 Quick lock type (see Figure 5)
Dimensions in millimetres
Figure 5 – Quick lock type connector

4.3 Gauges
4.3.1 Gauge pins for socket-centre contact (see Figure 6)
Dimensions in millimetres
Figure 6 – Gauge pins for socket-centre contact
(for dimensions, see Table 3)
Table 3 – Dimensions of gauge pins for socket-centre contact
Gauge A Gauge B
Ref mm mm
Min. Max. Min. Max.
a
0,67 0,73 0,67 0,73
b 1,370 1,377 1,313 1,320
c 3,3 3,5 3,3 3,5
d 44° 46° 36° 44°
Material: steel, polished, surface roughness: Ra = 0,4 µm maximum.

Test procedure:
The gauge A shall be completely inserted three times into the socket centre contact. This is a
sizing operation.
After sizing, gauge A shall be inserted into socket centre contact. The insertion force shall not
exceed 10 N.
Separation force is measured with gauge B and shall require a minimum force of 0,8 N.

– 14 – IEC 61169-66:2021 © IEC 2021
4.3.2 Gauge rings for socket outer contact (see Figure 7)
Dimensions in millimetres
Figure 7 – Gauge rings for socket outer contact (for dimensions, see Table 4)
Table 4 – Dimensions of gauge rings for socket outer contact
Gauge A Gauge B
Ref
Min. Max. Min. Max.
a 7,5 7,7 7,5 7,7
b 6,663 6,670 6,720 6,727
c 8,3 8,5 8,3 8,5
d 9,92 9,96 – 9,7
e 11° 12° 10° 15°
Material: steel, polished, surface roughness: Ra = 0,4 µm maximum.

Test procedure:
The gauge A shall be completely inserted three times into the resilient outer contact. This is a
sizing operation.
After sizing, gauge A shall be inserted into the resilient contact. The insertion force shall not
exceed 22 N.
Separation force is measured with gauge B and shall require a minimum force of 2,5 N. All
contact segments shall touch the diameter b in the region of the tips.
4.4 Dimensions – Standard test connectors – Grade 0
4.4.1 Connector with pin centre contact
The mating face of connector with pin centre contact is shown in Figure 8 and its dimensions
are shown in Table 5.
Figure 8 – Connector with pin centre contact – Grade 0
Table 5 – Dimensions of connector with pin centre contact – Grade 0
mm
Ref. Remarks
Min. Max.
a 8,30 8,50
b 7,50 8,00 1
c 4,00 5,00
d -- 6,20
e 4,40 --
f 2,84 2,90 2
g 1,34 1,35
h 6,688 6,702
i 10,00 10,02
j M14x1 – tolerance 6H thread
k 5,0 nominal for Z = 50 Ω
l -- 19,50
m -- 2,50
n 2,2 nominal -- for Z = 50 Ω
o -- 0,70
– 16 – IEC 61169-66:2021 © IEC 2021
mm
Ref. Remarks
Min. Max.
p 7,50 8,00
q 20° nominal
r 0,50 nominal radius
NOTE 1 Minimum dimension only for screw coupling types.
NOTE 2 Applicable for inner and outer contact.

4.4.2 Connector with socket centre contact
The mating face of connector with socket centre contact is shown in Figure 9 and its dimensions
are shown in Table 6.
Figure 9 – Connector with socket centre contact – Grade 0

Table 6 – Dimensions of connector with socket centre contact – Grade 0
mm
Ref. Remarks
Min. Max.
a 9,00 --
b 8,50 --
c 1,70 1,90
d 1,44 1,50
e 3,10 3,16 See Note 1
f 3,50 --
g 8,50 --
h 5,0 nominal for Z = 50 Ω
i 10,05 10,07
j 11,45 11,55
k 12,45 12,55
l M14x1 tolerance 6g thread
m 2,2 nominal for Z = 50 Ω
n 10,65 10,75
o -- 7,5 See Notes 2 and 3
p  See Note 3
q 12,05 12,15
r 25° nominal
s 45° nominal
t 1,0 nominal radius
u 1,0 nominal radius
NOTE 1 Applicable for inner and outer contact.
NOTE 2 In unmated condition.
NOTE 3 Resilient to meet gauging requirements.

5 Quality assessment procedures
5.1 General
Subclauses 5.2 to 5.4 provide recommended ratings, performance and test conditions to be
considered when writing a detail specification (DS). They also provide an appropriate schedule
of tests with minimum levels of conformance.
5.2 Ratings and characteristics
The values indicated below in Table 7 and Table 8 are recommended for type 2,2-5 connectors
and are given for the writer of the detail specification. They are applicable for the condition
when the connectors are fully mated.
Certain tests will usually not be required. When these tests are required, appropriate values
shall be entered in the detail specification at the discretion of the specification writer.

– 18 – IEC 61169-66:2021 © IEC 2021
Table 7 – Climatic categories
Category designation Letter Temperature range Damp heat steady state
40/85/21 −40 °C to +85 °C
Table 8 – Ratings and characteristics
Ratings and characteristics IEC 61169-1:2013 Value Remarks, deviation
Subclause from standard test
method
Electrical
Nominal impedance 50 Ω
Frequency range DC to 6 GHz Or upper frequency
limit of cable
a
9.2.1
Return loss
Straight styles
– Interface only ≤ –33 dB Up to 4 GHz
≤ –30 dB Up to 6 GHz
Flexible cables See DS
– Right angle styles See DS
Semi rigid/semi flexible cables See DS
Solder bucket and PCB mounting style See DS
– Component mounting styles See DS
Insertion loss  The test method is
under consideration
b
9.2.3
Centre contact resistance
– initial ≤ 2,0 mΩ
– after tests ≤ 2,5 mΩ
b
9.2.3
Outer conductor continuity
– initial 1,0 mΩ
– after tests 1,5 mΩ
Insulation resistance 9.2.5
– initial 3 000 MΩ
– after tests 200 MΩ
c,d
Voltage proof
– at sea level 9.2.6 1 500 V RMS
– at 4,4 kPa 9.2.6 300 V RMS
e
9.2.7 ≥90 dB, up to 3 GHz
Screening effectiveness
≥70 dB, 3 GHz to
Hand screw & quick-lock interfaces
6 GHz
screw type interfaces ≥100 dB, up to 6 GHz
f
Intermodulation level 9.2.9 0,4 GHz to 4 GHz
–166 dBc 2 carriers +43 dBm
RF-power handling 9.2.2 150 W at 2 GHz Peak power: 3 kW
(ambient temperature
(3 000 m altitude,
85 °C max.)
85 °C ambient temp.)
Ratings and characteristics IEC 61169-1:2013 Value Remarks, deviation
Subclause from standard test
method
Mechanical
Centre contact captivation 9.3.5 Maximum
displacement of
0,25 mm in axial
direction
– axial force 20 N
Engagement and separation force 9.3.6
– axial force (engagement) Typically 40 N Push pull
– axial force (separation) Typically 35 N Push pull
– torque ≥ 3 Nm Screw type (coupling
torque)
Insertion force (resilient contacts) 9.3.4
– centre contact ≥ 0,8 N
– outer contact ≥ 2,5 N
Mechanical tests on cable fixing
– cable rotation (nutation) 9.3.7 See DS
– cable pulling 9.3.8 See DS
– cable bending 9.3.9 See DS
– cable torsion 9.3.10 See DS
Tensile strength of coupling 9.3.11 ≥ 200 N
mechanism
Bending moment of coupling 9.3.12 na
mechanism
Vibration 9.3.3 10 gn
100 m/s
2 Hz to 200 Hz
Shock 9.3.14 100 gn
981 m/s
half-sine wave
6 ms
Endurance
Mechanical endurance 9.3.15 100 operations
High temperature endurance 9.4.5 250 h at 85 °C
Environmental
Climatic sequence
– storage 9.4.2 40/85/21
Sealing 9.4.7 IPX6 2,5 bar / 1 h
Salt mist 9.4.10 48 h spray
Sulphur dioxide test 9.4.12
Change of temperature 9.4.4
– dry heat +85 °C
– cold –40 °C
– damp heat 9.4.3
– 20 – IEC 61169-66:2021 © IEC 2021
a
Characteristics indicated are those that can be applied to basic connectors. Intrinsic limitations of the cable
may diminish the performance of the assembly and reference should always be made to the actual values given
in the detail specification.
b
Values for a single pair of connectors.
c
Voltage are RMS values of AC from 40 Hz to 65 Hz, unless otherwise specified.
d
Values are depending also on the cable type.
e
Applicable in fully mated position. Depending on cable type values for a single pair of connectors.
f
For intermodulation measurements, the residual PIM floor is assumed to be 10 dB lower than the connector
requirement (see IEC 62037-1:2012, Clause 5).

5.3 Test schedule and inspection requirements
5.3.1 Acceptance tests
Table 9 describes the acceptance tests to be performed.
Table 9 – Acceptance tests
Assessment level M Assessment level H

(higher) (lower)
IEC 61169-1:2013 Test Test
– AQL Period IL AQL Period
Subclause required required
%  %
Group A1
Visual inspection 9.1.1 a II 1 a S3 1,5
Group B1
Outline dimensions 9.1.2 a S4 0,4 a S3 4
Mechanical compatibility 9.1.2.2 a II 1 a S3 1,5
Engagement and 9.3.6 a S4 0,4 a S3 1,5
separation
Centre contact captivation 9.3.5 ia II 1 Lot ia S3 1,5 Lot
Insertion retention force 9.3.4 ia ll 1 by ia S3 1,5 by
(resilient contacts)
lot lot
Sealing
non hermetic 9.4.7 ia II 0,65 ia S3 1
hermetic 9.4.8 ia II 0,015 ia S3 0,025
Water immersion 9.4.9 ia Ll 0,015 ia S3 0,025
Voltage proof 9.2.6 a II 0,4 a II 4
Solderability(d) 9.3.2.2 ia S4 0,4 ia S3 4
Insulation resistance 9.2.5 a S4 0,4 a S3 4
For the symbols, abbreviations and procedures, see the end of Table 10.

5.3.2 Periodic tests
There are no group C tests for levels H and M. Table 10 lists the periodic tests to be performed.

Table 10 – Periodic tests
IEC 61169-1:
Assessment level M Assessment level H

(higher) (lower)
Subclause
Group D1 (d) 6 1 3 years 3 1 3 years

Solderability connector assemblies 9.3.2.2 ia ia

Resistance to soldering heat 9.3.2.3 ia ia

Mechanical tests on cable fixing

cable rotation (nutation) 9.3.7 na na

cable pulling 9.3.8 ia ia
cable bending 9.3.9 ia ia
cable torsion 9.3.10 ia ia
Group D2 (d) 6 1 3 years 3 1 3 years
Contact resistance, outer conductor

9.2.3 a a
and centre conductor continuity

Vibration 9.3.3 a
Dampheat, steady state 9.4.3 a a

Group D3 (d) 1 1 3 years 1* 1 3 years
Dimensions piece-parts and
9.1.2 a a
materials
Group D4 (d) 6 1 3 years 3 1 3 years

Mechanical endurance 9.3.15 a a

High temperature endurance 9.4.5 a a

Discharge test 9.2.8
Climatic conditioning 9.4 na na

Group D5 (d) 6 1 3 years 3 1 3 years

Return loss 9.2.1 a a
Screening effectiveness 9.2.7 a a

Water immersion 9.4.9 ia ia
Group D6 (d) 6 1 3 years 3 1 3 years

Contact captivation 9.3.5 a a

Rapid change of temperature 9.4.4 na na

Climatic sequence 9.4.2 a a
Group D7 (d) 1§ 3 years 1§ 3 years

Salt mist 9.4.10 a
a = suggested as applicable
ia = test suggested (if technically applicable)
na = not applicable
IL = inspection level
AQL = acceptable quality level
* = one set of piece-parts each style and variant, unless using common piece parts
# = for quality conformance, a total of two failures only permitted for level H and 1 failure only for level M
from groups D1 to D7
§ = group D7 – number of pairs for each solvent
(d) = destructive tests – specimens shall not be returned to stock

– 22 – IEC 61169-66:2021 © IEC 2021
5.4 Procedures for quality conformance
5.4.1 Quality conformance inspection
This shall consist of test group A1 and B1 on a lot-by-lot basis.
5.4.2 Qualification approval and its maintenance
5.4.2.1 General procedure
This shall consist of three consecutive lots passing test groups A1 and B1 followed by selection
of specimens from the lots as appropriate. These specimens shall successfully pass the
specified periodic group D tests.
5.4.2.2 Procedure for quality conformance involving structural similarity
During the initial procedure, the declared structurally similar styles and variants may be included
by merely subjecting the distinguishing piece-part(s) to subgroup D3 testing.
When structurally similar styles or variants are to be added to an existing conformance
document, they shall be assembled and subject to group A1 and group B1 testing and any
appropriate group D tests. The distinguishing piece-parts shall be subjected to subgroup D3
testing before inclusion of the additional style or variant on the conformance document.
It should be noted that:
a) connector styles and variants of styles may be qualified by invoking structural similarity
when applicable;
b) it may not always be considered necessary to assemble and test all structurally similar styles
and variants as complete connectors.
5.5 Test and measurement procedures
5.5.1 General
The related clauses cover the majority of tests and measuring procedures required for the
qualification approval and conformance inspection of RF connectors. However,
• not all the tests are applicable to all sectional and detail specifications;
• the sectional specification shall specify the tests (and any additional tests) applicable to a
particular connector type;
• detail specifications shall identify which of the non-mandatory tests specified in the relevant
sectional specification are applicable to a particular style/variant of connector;
• any additional test methods shall be clearly identified as such.
5.5.2 Schedule of basic test groupings for acceptance and periodic tests
5.5.2.1 General
Unless otherwise specified in the sectional specification (SS), the schedule below shall provide
the basis for qualification approval and quality conformance inspection tests to be included in
each SS.
Details of any deviations necessary from the standard test method and/or conditions are to be
indicated. Tests are to be carried out in the order shown unless otherwise specified.

5.5.2.2 Sampling and lot-by-lot system
One of the following procedures is to be used.
a) Fixed quantity sample procedure
This shall consist of the appropriate fixed quantity sample passing test groups A1 and B1
followed by selection of specimens from the lots as appropriate. These specimens shall
successfully pass the specified periodic D tests.
b) Lot-by-lot
This shall consist of three consecutive lots passing test groups A1 and B1 followed by the
selection of specimens from the lots as appropriate. These specimens shall successfully
pass the specified periodic group D tests.
6 Specifications
6.1 Specification structures
The relationship between the generic, general blank detail, sectional and detail specifications
is detailed hereafter.
6.1.1 Sectional specification (SS)
Each sectional specification relates only to a particular series or type of RF connector, e.g. type
SMA, type N, type BNC, etc.
It specifies:
• mating face dimensions for general purpose and for test connectors;
• gauging information – particularly that applicable to resilient contacts;
• performance parameters common to all connector styles within the series;
• mandatory tests, indicated by "a" for applicable in the test schedule, and levels of
conformance inspection for two levels of quality assessment to be observed when writing
an associated detail specification.
The SS also provides recommended ratings, performance characteristics and test conditions to
be considered when writing a DS together with any general deviations from the test conditions.
6.1.2 Detail specification (DS)
Detail specifications for levels M and H shall normally be prepared using the blank detail
specification provided in 6.1.4 and periodicity of certain specialized tests is dependent upon the
physical and electrical characteristics of the individual connector style/variant(s) covered by the
DS.
The detail specification, when completed, shall provide the user, manufacturer, test house and
certification body with all the necessary information for the approval testing and quality
conformance inspection relating to a connector style and any variants within a specific series
of RF connectors.
6.1.3 Blank detail specification (BDS)
6.1.3.1 General
Detail specifications (DS) writers shall use the appropriate blank detail specification (BDS).

– 24 – IEC 61169-66:2021 © IEC 2021
The following pages comprise the pro forma BDS dedicated for use with 50 Ω type 2,2-5
connectors. As such, it will have already entered on it information in relation to:
a) the basic specification number applicable to all the detail specifications covering connector
styles of the series covered by the sectional specification;
b) the connector series designation.
The specification writer should enter the details relating to the connector style to be covered as
indicated. The numbers in brackets in the BDS correspond to the following indications, which
shall be given.
6.1.3.2 Identification of the component
1) Enter the following details.
– style: the style designation of the connector including type of fixing and sealing, if
applicable;
– attachment: by deletion of the inapplicable options of cable/wire given for centre and
outer conductors;
– special features and marking: as applicable;
– series designation: in bold characters/digits approximately 15 mm high.
2) Enter details of assessment level and the climatic category.
3) A reproduction of the outline drawing and details of the panel piercing (if applicable). It shall
provide the maximum envelope dimensions, also the position of the reference plane and, in
the case of a fixed connector, the position of the mounting plane(s) relative to the front face
of the connector.
4) Any maximum panel thickness limitations for fixed connectors shall be stated.
5) Particulars of all variants covered by the DS. As appropriate, the information shall include:
– cable types (or sizes) applicable to each variant,
– alternative plated or protective finishes,
– details of alternative mounting flanges having either tapped or plain mounting holes,
– details of alternative solder spills or solder buckets including, when applicable, those for
use with microwave integrated circuit (MIC) components.
6.1.3.3 Performance
6) Performance data listing the most important characteristics of the connector in accordance
with the requirements of the relevant sectional specification. Deviations from the minimum
requirements shall be clearly indicated. Non applicable shall be marked “na”.
6.1.3.4 Marking, ordering information and related matters
7) Insert marking and ordering information as appropriate, together with details of related
documents and any invoked structural similarity.
6.1.3.5 Selection of tests, test conditions and severities
8) “na” shall be used to indicate non-applicable tests. All tests marked “a” by the detail
specification writer shall be mandatory.
When using the normal procedure with a dedicated BDS, the letter “a” – for applicable –
shall be entered in the “test required” column against each of the tests indicated as being
mandatory in the test schedule of the relevant sectional specification. Any additional tests
required at the discretion of the specification writer shall also be indicated by an “a”.
The specification writer shall also indicate, when necessary, details of deviations from the
standard test conditions, including any relevant deviations given in the test schedule of the
sectional specification.
6.1.4 Blank detail specification pro-forma for 50 Ω type 2,2-5 connector
The following pages contain the complete BDS pro-forma.
(1) Page 1 of
(2)
ELECTRONIC COMPONENT OF ASSESSED
ISSUE
QUALITY IN ACCORDANCE WITH GENERIC
(3)    .
SPECIFICATION IEC 61169-1:2013
(4)    .
NATIONAL REFERENCE
(5) Detail specification for radio frequency coaxial connector of Type 2,2-5
assessed quality
Style    Special features and markings
Method of cable/wire+ attachment centre conductor – solder/crimp+
outer conductor – solder/clamp/crimp +
+ delete as appropriate
(6) Assessment level   Characteristic impedance … Climatic category./././
Ω
(7) Outline and maximum dimensions Panel piercing and mounting details
(8) Variants
Variant No. Description of IEC 61196
variant
...

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