Secondary lithium-ion cells for the propulsion of electric road vehicles - Part 1: Performance testing

IEC 62660-1:2018 specifies performance and life testing of secondary lithium-ion cells used for propulsion of electric vehicles including battery electric vehicles (BEV) and hybrid electric vehicles (HEV). This document specifies the test procedures to obtain the essential characteristics of lithium-ion cells for vehicle propulsion applications regarding capacity, power density, energy density, storage life and cycle life. This document provides the standard test procedures and conditions for testing basic performance characteristics of lithium-ion cells for vehicle propulsion applications, which are indispensable for securing a basic level of performance and obtaining essential data on cells for various designs of battery systems and battery packs. IEC 62660-1:2018 cancels and replaces the first edition published in 2010. This edition constitutes a technical revision. This edition includes the following significant technical changes with respect to the previous edition:
a) The purpose of each test has been added.
b) The power test has been revised for clarification, and an informative part of the current-voltage characteristic test has been moved to the new Annex C.

Eléments d'accumulateurs lithium-ion pour la propulsion des véhicules routiers électriques - Partie 1: Essais de performance

L'IEC 62660-1:2018 spécifie les essais de performance et de durée de vie des accumulateurs lithium-ion utilisés pour la propulsion des véhicules électriques, incluant les véhicules électriques à batterie (BEV) et les véhicules électriques hybrides (HEV). Le présent document spécifie les procédures d'essai afin d’obtenir les caractéristiques essentielles des éléments lithium-ion destinés aux applications de propulsion de véhicules; ces caractéristiques concernent la capacité, la densité de puissance, la densité d'énergie, la durée de stockage et la durée de vie. Le présent document spécifie les procédures d'essai et les conditions normalisées pour effectuer les essais des caractéristiques de performance fondamentales des éléments lithium-ion destinés aux applications de propulsion de véhicules; ces caractéristiques sont indispensables pour fixer un niveau de performance de base et obtenir des données essentielles pour différentes conceptions de systèmes de batteries et de packs de batteries. L'IEC 62660-1:2018 annule et remplace la première édition parue en 2010. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a) L’objet de chaque essai a été ajouté.
b) L’essai de puissance a été révisé pour clarification, et une partie informative de l’essai des caractéristiques courant-tension a été transférée à la nouvelle Annexe C.

General Information

Status
Published
Publication Date
11-Dec-2018
Current Stage
PPUB - Publication issued
Start Date
14-Dec-2018
Completion Date
12-Dec-2018
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IEC 62660-1 ®
Edition 2.0 2018-12
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Secondary lithium-ion cells for the propulsion of electric road vehicles –
Part 1: Performance testing
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
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About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
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IEC 62660-1 ®
Edition 2.0 2018-12
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
Secondary lithium-ion cells for the propulsion of electric road vehicles –

Part 1: Performance testing
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.20; 43.120 ISBN 978-2-8322-6349-5

– 2 – IEC 62660-1:2018 RLV © IEC 2018
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Test conditions . 9
4.1 General . 9
4.2 Measuring instruments . 9
4.2.1 Range of measuring devices . 9
4.2.2 Voltage measurement . 9
4.2.3 Current measurement . 9
4.2.4 Temperature measurements . 9
4.2.5 Other measurements . 10
4.3 Tolerance . 10
Test temperature .
4.4 Thermal stabilization . 10
5 Dimension measurement . 11
6 Mass measurement . 14
7 Electrical measurement . 14
7.1 General . 14
7.2 General charge conditions . 14
7.3 Capacity . 14
7.4 SOC adjustment . 15
7.5 Power . 15
7.5.1 General . 15
7.5.2 Test method . 15
7.5.3 Calculation of power density . 18
7.5.4 Calculation of regenerative power density . 19
7.6 Energy . 20
7.6.1 General . 20
7.6.2 Test method . 20
7.6.3 Calculation of energy density . 20
7.7 Storage test . 21
7.7.1 General . 21
7.7.2 Charge retention test . 21
7.7.3 Storage life test . 22
7.8 Cycle life test . 22
7.8.1 General . 22
7.8.2 BEV cycle test . 23
7.8.3 HEV cycle test . 27
7.9 Energy efficiency test . 31
7.9.1 General . 31
7.9.2 Common tests for BEV and HEV applications . 31
7.9.3 Test for cells of BEV application . 33
7.9.4 Energy efficiency calculation for cells of HEV application . 34

Annex A (informative) Selective test conditions . 36
Annex B (informative) Cycle life test sequence . 38
Annex C (informative) Current-voltage characteristic test . 41
C.1 General . 41
C.2 Test method . 41
Bibliography . 44

Figure 1 – Example of temperature measurement of cell . 9
Figure 2 – Examples of maximum dimensions of cell . 11
Figure 3 – Dynamic discharge profile A for BEV cycle test . 20
Figure 4 – Dynamic discharge profile B for BEV cycle test . 22
Figure 5 – Discharge-rich profile for HEV cycle test . 25
Figure 6 – Charge-rich profile for HEV cycle test. 26
Figure 7 – Typical SOC swing by combination of two profiles for HEV cycle test . 26
Figure B.1 – Test sequence of BEV cycle test . 34
Figure B.2 – Concept of BEV cycle test . 35
Figure C.1 – Test order of the current-voltage characteristic test . 37

Table 1 – Discharge conditions . 12
Table 2 – SOC and temperature condition for power test . 13
Table 3 – Dynamic discharge profile A for BEV cycle test . 20
Table 4 – Dynamic discharge profile B for BEV cycle test . 22
Table 5 – Discharge-rich profile for HEV cycle test . 24
Table 6 – Charge-rich profile for HEV cycle test . 25
Table A.1 – Capacity test conditions . 31
Table A.2 – Power test conditions . 31
Table A.3 – Cycle life test conditions . 31
Table A.4 – Conditions for energy efficiency test for BEV application . 32
Table B.1 – Test sequence of HEV cycle test . 35
Table C.1 – Charge and discharge current for the current-voltage characteristic test . 36

– 4 – IEC 62660-1:2018 RLV © IEC 2018
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SECONDARY LITHIUM-ION CELLS FOR
THE PROPULSION OF ELECTRIC ROAD VEHICLES –

Part 1: Performance testing
FOREWORD
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...


IEC 62660-1 ®
Edition 2.0 2018-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Secondary lithium-ion cells for the propulsion of electric road vehicles –
Part 1: Performance testing
Éléments d’accumulateurs lithium-ion pour la propulsion des véhicules routiers
électriques –
Partie 1: Essais de performance
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
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Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.
About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigenda or an amendment might have been published.
IEC Catalogue - webstore.iec.ch/catalogue Electropedia - www.electropedia.org
The stand-alone application for consulting the entire The world's leading online dictionary of electronic and
bibliographical information on IEC International Standards, electrical terms containing 21 000 terms and definitions in
Technical Specifications, Technical Reports and other English and French, with equivalent terms in 16 additional
documents. Available for PC, Mac OS, Android Tablets and languages. Also known as the International Electrotechnical
iPad. Vocabulary (IEV) online.
IEC publications search - webstore.iec.ch/advsearchform IEC Glossary - std.iec.ch/glossary
The advanced search enables to find IEC publications by a 67 000 electrotechnical terminology entries in English and
variety of criteria (reference number, text, technical French extracted from the Terms and Definitions clause of
committee,…). It also gives information on projects, replaced IEC publications issued since 2002. Some entries have been
and withdrawn publications. collected from earlier publications of IEC TC 37, 77, 86 and
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IEC 62660-1 ®
Edition 2.0 2018-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Secondary lithium-ion cells for the propulsion of electric road vehicles –
Part 1: Performance testing
Éléments d’accumulateurs lithium-ion pour la propulsion des véhicules routiers
électriques –
Partie 1: Essais de performance
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.220.20; 43.120 ISBN 978-2-8322-6288-7
– 2 – IEC 62660-1:2018 © IEC 2018
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 7
3 Terms and definitions . 7
4 Test conditions . 8
4.1 General . 8
4.2 Measuring instruments . 9
4.2.1 Range of measuring devices . 9
4.2.2 Voltage measurement . 9
4.2.3 Current measurement . 9
4.2.4 Temperature measurements . 9
4.2.5 Other measurements . 10
4.3 Tolerance . 10
4.4 Thermal stabilization . 10
5 Dimension measurement . 10
6 Mass measurement . 12
7 Electrical measurement . 12
7.1 General . 12
7.2 General charge conditions . 12
7.3 Capacity . 12
7.4 SOC adjustment . 13
7.5 Power . 13
7.5.1 General . 13
7.5.2 Test method . 13
7.5.3 Calculation of power density . 14
7.5.4 Calculation of regenerative power density . 15
7.6 Energy . 15
7.6.1 General . 15
7.6.2 Test method . 16
7.6.3 Calculation of energy density . 16
7.7 Storage test . 17
7.7.1 General . 17
7.7.2 Charge retention test . 17
7.7.3 Storage life test . 18
7.8 Cycle life test . 18
7.8.1 General . 18
7.8.2 BEV cycle test . 18
7.8.3 HEV cycle test . 22
7.9 Energy efficiency test . 26
7.9.1 General . 26
7.9.2 Common tests for BEV and HEV applications . 26
7.9.3 Test for cells of BEV application . 28
7.9.4 Energy efficiency calculation for cells of HEV application . 29
Annex A (informative) Selective test conditions . 31
Annex B (informative) Cycle life test sequence . 33

Annex C (informative) Current-voltage characteristic test . 36
C.1 General . 36
C.2 Test method . 36
Bibliography . 39

Figure 1 – Example of temperature measurement of cell . 9
Figure 2 – Examples of maximum dimensions of cell . 11
Figure 3 – Dynamic discharge profile A for BEV cycle test . 20
Figure 4 – Dynamic discharge profile B for BEV cycle test . 22
Figure 5 – Discharge-rich profile for HEV cycle test . 24
Figure 6 – Charge-rich profile for HEV cycle test. 25
Figure 7 – Typical SOC swing by combination of two profiles for HEV cycle test . 26
Figure B.1 – Test sequence of BEV cycle test . 34
Figure B.2 – Concept of BEV cycle test . 35
Figure C.1 – Test order of the current-voltage characteristic test . 37

Table 1 – Discharge conditions . 12
Table 2 – SOC and temperature condition for power test . 13
Table 3 – Dynamic discharge profile A for BEV cycle test . 20
Table 4 – Dynamic discharge profile B for BEV cycle test . 21
Table 5 – Discharge-rich profile for HEV cycle test . 24
Table 6 – Charge-rich profile for HEV cycle test . 25
Table A.1 – Capacity test conditions . 31
Table A.2 – Power test conditions .
...

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