Energy performance of lamp controlgear - Part 3: Controlgear for halogen lamps and LED modules - Method of measurement to determine the efficiency of the controlgear

IEC 62442-3:2014 defines a measurement method for the power losses of magnetic transformers and the power losses with the standby power of electronic convertor for halogen lamps and LED modules. Also a calculation method of the efficiency for the mentioned controlgear for halogen lamps and LED modules is defined.

Performance énergétique des appareillages de lampes - Partie 3: Appareillage de lampes à halogène et modules de DEL - Méthode de mesure pour la détermination du rendement de l'appareillage

L'IEC 62442-3:2014 définit une méthode pour mesurer les pertes de puissances rencontrées par les transformateurs magnétiques et les convertisseurs électroniques en veille sur les lampes à halogène et les modules de DEL. Une méthode de calcul du rendement des appareillages mentionnés pour les lampes à halogène et les modules DEL est également définie.

General Information

Status
Published
Publication Date
23-Apr-2014
Technical Committee
Drafting Committee
Current Stage
DELPUB - Deleted Publication
Completion Date
03-May-2018
Ref Project

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IEC 62442-3


®


Edition 1.0 2014-04



INTERNATIONAL



STANDARD



NORME
INTERNATIONALE


Energy performance of lamp controlgear –
Part 3: Controlgear for halogen lamps and LED modules – Method of
measurement to determine the efficiency of the controlgear

Performance énergétique des appareillages de lampes –
Partie 3: Appareillage de lampes à halogène et modules de DEL – Méthode de
mesure pour la détermination du rendement de l'appareillage

IEC 62442-3:2014-04(en-fr)

---------------------- Page: 1 ----------------------
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---------------------- Page: 2 ----------------------
IEC 62442-3



®



Edition 1.0 2014-04







INTERNATIONAL





STANDARD







NORME



INTERNATIONALE











Energy performance of lamp controlgear –

Part 3: Controlgear for halogen lamps and LED modules – Method of

measurement to determine the efficiency of the controlgear




Performance énergétique des appareillages de lampes –

Partie 3: Appareillage de lampes à halogène et modules de DEL – Méthode de


mesure pour la détermination du rendement de l'appareillage













INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

ELECTROTECHNIQUE

PRICE CODE
INTERNATIONALE

CODE PRIX N


ICS 29.140.99 ISBN 978-2-8322-1533-3



Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

---------------------- Page: 3 ----------------------
– 2 – IEC 62442-3:2014 © IEC 2014


CONTENTS


FOREWORD . 3

1 Scope . 5


2 Normative references . 5

3 Terms and definitions . 6

4 General . 8

4.1 Applicability . 8

4.2 General notes on test . 8

4.3 Controllable controlgear . 8
4.4 Measurement uncertainty . 8
4.5 Sampling of controlgear for testing . 8
4.6 Number of samples . 8
4.7 Power supply. 9
4.8 Supply voltage waveform . 9
4.9 Substitution load . 9
4.10 Thermocouple and temperature indicator . 9
4.11 Instrument accuracy . 10
4.12 Measuring circuits . 10
4.13 Multi-rated voltage controlgear . 10
4.14 Multi-power controlgear . 10
5 Method of measurement and calculation of the efficiency of controlgear
(transformer, convertor) for tungsten halogen lamps and for LED modules . 11
5.1 Measurement setup: input and output power . 11
5.2 Efficiency calculation for magnetic (transformer) and electronic (convertor)
controlgear . 12
5.3 Measurement setup: input power in off mode . 12
5.4 Standby power measurement of convertor – electronic controlgear . 13
Bibliography . 14

Figure 1 – Power losses measurement setup for magnetic controlgear (transformer) and
input and output power measurement setup for convertor (electronic controlgear) . 11
Figure 2 – Input power measurement setup for magnetic controlgear (transformer) and
for convertor (electronic controlgear) . 12
Figure 3 – Measurement setup of the standby power of convertor – electronic

controlgear . 13

Table 1 – Typical nominal electricity supply details for some regions . 9

---------------------- Page: 4 ----------------------
IEC 62442-3:2014 © IEC 2014 – 3 –


INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________



ENERGY PERFORMANCE OF LAMP CONTROLGEAR –



Part 3: Controlgear for halogen lamps and LED modules –

Method of measurement to determine the efficiency of the controlgear





FOREWORD

1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

International Standard IEC 62442-3 has been prepared by subcommittee 34C: Auxiliaries for
lamps, of IEC technical committee 34: Lamps and related equipment.
The text of this standard is based on the following documents:
FDIS Report on voting
34C/1077/FDIS 34C/1088/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

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– 4 – IEC 62442-3:2014 © IEC 2014


A list of all parts of the IEC 62442 series, published under the general title Energy performance

of lamp controlgear, can be found on the IEC website.


The committee has decided that the contents of this publication will remain unchanged until the

stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data related to

the specific publication. At this date, the publication will be


• reconfirmed,

• withdrawn,

• replaced by a revised edition, or

• amended.

---------------------- Page: 6 ----------------------
IEC 62442-3:2014 © IEC 2014 – 5 –


ENERGY PERFORMANCE OF LAMP CONTROLGEAR –



Part 3: Controlgear for halogen lamps and LED modules –

Method of measurement to determine the efficiency of the controlgear








1 Scope


This part of the IEC 62442 series defines a measurement method for the power losses of
magnetic transformers and the power losses with the standby power of electronic convertor for
halogen lamps and LED modules.
Also a calculation method of the efficiency for the mentioned controlgear for halogen lamps
and LED modules is defined.
This part of IEC 62442 applies to electrical controlgear – lamp circuits comprised solely of the
controlgear and of the lamp(s).
For multipurpose power supplies only the lighting part will be considered.
NOTE 1 Requirements for testing individual controlgear during production are not included.
It specifies the measurement method for the total input power, the standby power and the
calculation method of the controlgear efficiency for all controlgear sold for domestic and normal
commercial purposes operating with halogen lamps and LED modules.
This part of IEC 62442 does not apply to:
– controlgear which form an integral part of lamps;
– controlgear circuits with capacitors connected in series;
– controllable wire-wound electromagnetic controlgear.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.

IEC 61047:2004, DC or AC. supplied electronic step-down convertors for filament lamps –
Performance requirements
IEC 61347-1:2007, Lamp controlgear – Part 1: General and safety requirements
Amendment 1:2010
Amendment 2:2012
IEC 61347-2-2, Lamp controlgear – Part 2-2: Particular requirements for d.c. or a.c. supplied
electronic step-down convertors for filament lamps
IEC 61347-2-13, Lamp controlgear – Part 2-13: Particular requirements for d.c. or a.c. supplied
electronic controlgear for LED modules
IEC 61558-1, Safety of power transformers, power supplies, reactors and similar products –
Part 1: General requirements and tests

---------------------- Page: 7 ----------------------
– 6 – IEC 62442-3:2014 © IEC 2014


IEC 61558-2-6, Safety of transformers, reactors, power supply units and similar products for

supply voltages up to 1 100 V – Part 2-6: Particular requirements and tests for safety isolating

transformers and power supply units incorporating safety isolating transformers


IEC Guide 115:2007, Application of uncertainty of measurement to conformity assessment

activities in the electrotechnical sector



3 Terms and definitions


For the purpose of this document, the following terms and definitions apply.

3.1
nominal value
suitable approximate quantity value used to designate or identify a component, device or
equipment
[SOURCE: IEC 62442-1:2011, 3.1]
3.2
rated value
quantity value for specified operating conditions of a component, device or equipment
The value and conditions are specified in the relevant standard or assigned by the
manufacturer or responsible vendor
[SOURCE: IEC 62442-1:2011, 3.3, modified – The note has been removed.]
3.3
controlgear
one or more component between supply and one or more lamps which may serve to transform
the supply voltage, limit the current of lamp(s) to the required value, provide starting voltage
and preheating current, prevent cold starting, correct power factor or reduce radio interference
[SOURCE: IEC 62442-1:2011,3.4]
3.4
electromagnetic controlgear
controlgear which by means of inductance, or a combination of inductance and capacitance,
serves mainly to limit the current of lamp(s) to the required value
Frequency of the lamp controlgear is the same as supply frequency

[SOURCE: IEC 62442-1:2011, 3.5]
3.5
magnetic transformer
transformer
magnetic controlgear which transform the supply voltage to operate lamp(s) with the same
frequency as supply frequency at the lamps rated voltage
3.6
electronic controlgear,
A.C. and/or D.C. supplied electronic circuit including stabilizing elements for operating one or
more filament lamp(s) or one or more LED module(s)

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IEC 62442-3:2014 © IEC 2014 – 7 –


3.7

electronic step-down convertor

convertor

unit inserted between the supply and one or more tungsten-halogen or other filament lamps

which serves to supply the lamp(s) with its (their) rated voltage, generally at high frequency


Note 1 to entry: The unit may consist of one or more separate components and may include means for dimming,
correcting the power factor and suppressing radio interference.


[SOURCE: IEC 61347-2-2:2011, 3.1, modified – Additional information has been transferred to

a note to entry.]


3.8
electronic controlgear for LED modules
convertor
unit inserted between the supply and one or more LED modules which serves to supply the
LED module(s) with its (their) rated voltage or rated current. The unit may consist of one or
more separate components and may include means for dimming, correcting the power factor
and suppressing radio interference
3.9
LED module
unit supplied as a light source, which in addition to one or more LEDs may contain further
components, e.g. optical, electrical, mechanical and/or electronic
3.10
controlgear – lamp circuit
electrical circuit, or part thereof, normally built in a luminaire, consisting of the controlgear and
lamp(s)
[SOURCE: IEC 62242-1:2011,3.8]
3.11
standby power
average power consumption of a controlgear when subjected to standby mode
Note 1 to entry: Unit: W.
3.12
standby mode
mode relevant for those controlgear which are permanently connected to the mains, where the
lamp(s) are switched off via a control signal, not including failed lamp(s)

[SOURCE: IEC 62242-2:—, 3.8, modified – The note has been removed.]
3.13
total input power
total power supplied to the controlgear – lamp circuit measured at rated input voltage
[SOURCE: IEC 62242-1:2011, 3.14, modified – The sentence "The rated power specified is
related to a specific ballast lumen factor (BLF)." has been removed.]
3.14
off mode
mode relevant for those controlgear which are permanently connected to the mains, where the
lamp(s) are switched off via a switch on the output circuit of the controlgear, not including failed
lamp(s)

---------------------- Page: 9 ----------------------
– 8 – IEC 62442-3:2014 © IEC 2014


3.15

controlgear efficiency,

η
(CG)

ratio between the lamp power (controlgear output power) and the input power of the

controlgear – lamp circuit with possible sensors, network connections and other auxiliary loads

disconnected


4 General


4.1 Applicability

The measurement and calculation methods of this standard shall only be used for magnetic
transformer which conforms to IEC 61558-1 and IEC 61558-2-6 or for electronic convertor
which conforms to IEC 61347-1 and IEC 61347-2-2 or for electronic controlgear for LED
modules which conforms to IEC 61347-1 and IEC 61347-2-13.
4.2 General notes on test
The measurement conditions are specified in IEC 61347-1:2010; Annex H: H.1, H.2, H.4, H.8
and H.11; unless otherwise specified in this standard. The device under test (DUT) shall be
placed according to IEC 61347-1:2010; Figure H.1.
An A.C. reference source shall be used to provide input voltage to the DUT. During the tests,
the supply voltage and the frequency shall be maintained constant within ± 0,5 % during the
warm-up period. However, during the actual measurement, the voltage shall be adjusted to
within ± 0,2 % of the specified testing value.
The input voltage source shall be capable of delivering at least three times the input power of
the DUT.
4.3 Controllable controlgear
In case of controllable controlgear the test shall be carried out with the maximum output power.
Requirements of the efficiency during the dimming condition of controllable controlgear are
under consideration.
4.4 Measurement uncertainty
Measurement uncertainty shall be managed in accordance with the accuracy method in 4.4.3 of
the IEC Guide 115:2007.

4.5 Sampling of controlgear for testing
Tests in this part of IEC 62442 are type tests. The requirements and tolerances specified in
this part of IEC 62442 are based on the testing of a type test sample submitted by the
manufacturer for that purpose. This sample should consist of units having characteristics
typical of the manufacturer’s production and be as close to the production centre point values
as possible.
4.6 Number of samples
One specimen shall be tested.

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IEC 62442-3:2014 © IEC 2014 – 9 –


4.7 Power supply


Where the test voltage and frequency are not defined by national or regional requirements, the

controlgear manufacturer shall declare the nominal voltage(s) at which the given efficiency is

valid.


Test voltage(s) and test frequency(ies) shall be the nominal voltage and the nominal frequency

of the country for which the measurement is being determined (refer to Table 1).


Table 1 – Typical nominal electricity supply details for some regions

a

Country Nominal voltage and frequency
Europe 230 V; 50 Hz
North America 120 V, 277 V; 60 Hz
b
Japan 100 V, 200 V; 50/60 Hz
China 220 V; 50 Hz
Australia and New Zealand 230 V; 50 Hz

a
Values are for single phase only. Some single phase supply voltages can be double the nominal voltage
above (centre transformer tap). The voltage between two phases of a three-phase system is 1,73 times single
phase values. (e.g. 400 V for Europe).
b
50 Hz is applicable for the Eastern part and 60 Hz for the Western part, respectively.

4.8 Supply voltage waveform
The total harmonic content of the supply voltage when supplying the DUT shall not exceed 3 %;
harmonic content is defined as the root-mean-square (r.m.s.) summation of the individual
components using the fundament as 100 %.
The ratio of peak value to r.m.s. value of the test voltage (i.e. crest factor) shall be between
1,34 and 1,49.
4.9 Substitution load
To give reproducible measurement results, a resistor (R ) shall be used as a replacement
load
for the lamp(s). R is determined from the rated output power and the rated output voltage or
load
rated output current of the controlgear.
The resistor R shall be selected so that the value of the resistance shall not deviate by
load
more than 1 % during the test.

For electronic controlgear for LED lamps/modules a pure resistive load may cause malfunction
of the DUT. In these cases a combination of diodes and variable resistor equivalent to the LED
lamp/module shall be used, which should ensure the maximum rated output current at the rated
output voltage.
NOTE When a special starting procedure is used to allow the constant current controlgear to function properly, the
method with the equivalent resistor can be used.
In case of controlgear with an output frequency higher than 70 Hz for halogen lamps, the load
shall always be a lamp as indicated in 4.2 of IEC 61047:2004.
4.10 Thermocouple and temperature indicator
The resolution of the temperature indicator shall be at least 0,1 °C, when used with the
appropriate thermocouple.

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– 10 – IEC 62442-3:2014 © IEC 2014


4.11 Instrument accuracy


For magnetic transformers, calibrated and traceable a.c. power meters, power analysers or

digital power meters shall be used.


For electronic step-down convertors, all output power measurements shall be made with a

calibrated and traceable wideband power analyser or digital power meter.


For measurements made under the scope of this standard, measurement instruments with the

following minimum accuracies are to be used.


a) For frequencies up to and including 1 kHz:
– voltage: 0,5 %
– current: 0,5 %
– power: 1,0 %
– frequency: 0,1 %
b) For frequencies above 1 kHz:
– voltage: 1,0 %
– current: 1,0 %
– power: 2,0 %
Stability of the measurement values (V, A or W) is given if the data does not differ by more
than 1 % in a time frame of 15 min.
Measurement shall be done in such a way that the line losses are limited (for example with a
four wire measurement system).
Additional tests will be required using an oscilloscope with at least 20 MHz bandwidth or a
spectrum analyser/receiver. This will be required for determination of convertor output
fundamental frequency and harmonics. The power analyser or digital power meter shall have
specified accuracies to within 200 kHz.
4.12 Measuring circuits
In case of controlgear with supplementary connection to the output circuit or sensors (e.g. to
detect fault or temperatures), all sensors and circuits have to be connected as in normal use.
4.13 Multi-rated voltage controlgear

If a controlgear is designed for more than one rated voltages, the controlgear manufacturer
shall declare the rated voltage(s) at which the given efficiency and the standby power are valid.
4.14 Multi-power controlgear
If a controlgear is designed for more than one output power the test shall be carried out with
the maximum output power.

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IEC 62442-3:2014 © IEC 2014 – 11 –


5 Method of measurement and calculation of the efficiency of controlgear

(transformer, convertor) for tungsten halogen lamps and for LED modules


5.1 Measurement setup: input and output power


Figure 1 shows the measurement setup for the measurement of the power losses of magnetic

wire wound controlgear and the input and output power of c
...

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