Arc welding equipment - Part 4: Periodic inspection and testing

IEC 60974-4:2010 specifies test procedures for periodic inspection and, after repair, to ensure electrical safety. These test procedures are also applicable for maintenance. This standard is applicable to power sources for arc welding and allied processes designed in accordance with IEC 60974-1 or IEC 60974-6. Stand-alone ancillary equipment designed in accordance with other part of IEC 60974 may be tested in accordance with relevant requirement of this part of IEC 60974. This second edition cancels and replaces the first edition published in 2006. It constitutes a technical revision. The main significant technical changes with respect to the previous edition are the following:
- title is amended;
- scope is extended to equipment designed in accordance with IEC 60974-6;
- complementary instructions from the manufacturer shall be followed;
- qualification of test personnel is clarified (see 4.1);
- plasma cutting power sources are excluded from no-load voltage test (see 5.6);
- voltage reducing device functional test is simplified (see 6.3);
- supply voltage is recorded in test report (see 7.1).

Matériel de soudage à l'arc - Partie 4: Inspection et essais périodiques

La CEI 60974-4:2010 spécifie les procédures d'essai pour l'inspection périodique, afin de garantir la sécurité électrique après réparation. Ces procédures d'essai s'appliquent également à la maintenance. La présente norme s'applique aux sources de courant pour le soudage à l'arc et les techniques connexes conçues conformément à la CEI 60974-1 ou la CEI 60974-6. Les équipements auxiliaires indépendants conçus conformément à une autre partie de la CEI 60974 peuvent être soumis aux essais conformément aux exigences correspondantes de la présente partie de la CEI 60974. Cette seconde édition annule et remplace la première édition parue en 2006. Elle constitue une révision technique. Les modifications majeures par rapport à l'édition précédente sont les suivantes:
- changement du titre;
- le domaine d'application est élargi au matériel conçu conformément à la CEI 60974-6;
- les instructions complémentaires du fabricant doivent être respectées;
- la qualification du personnel effectuant les essais est clarifiée (voir 4.1);
- les sources de courant pour coupage plasma sont exclues de l'essai de la tension à vide (voir 5.6);
- l'essai fonctionnel du dispositif réducteur de tension est simplifié (voir 6.3);
- la tension d'alimentation est enregistrée dans le rapport d'essai (voir 7.1).

General Information

Status
Published
Publication Date
26-Aug-2010
Technical Committee
Drafting Committee
Current Stage
DELPUB - Deleted Publication
Completion Date
21-Jul-2016
Ref Project

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IEC 60974-4 ®
Edition 2.0 2010-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Arc welding equipment –
Part 4: Periodic inspection and testing

Matériel de soudage à l’arc –
Partie 4: Inspection et essais périodiques

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IEC 60974-4 ®
Edition 2.0 2010-08
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Arc welding equipment –
Part 4: Periodic inspection and testing

Matériel de soudage à l’arc –
Partie 4: Inspection et essais périodiques

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
P
CODE PRIX
ICS 25.160 ISBN 978-2-88912-158-8
– 2 – 60974-4 © IEC:2010
CONTENTS
FOREWORD.3
1 Scope.5
2 Normative references .5
3 Terms and definitions .5
4 General requirements .6
4.1 Qualification of test personnel .6
4.2 Test conditions.6
4.3 Measuring instruments .6
4.4 Periodic inspection and test.7
4.5 Maintenance.7
4.6 Repair .7
4.7 Test sequence.7
5 Protection against electrical shock.8
5.1 Visual inspection .8
5.2 Continuity of the protective circuit.8
5.3 Insulation resistance .8
5.4 Welding circuit leakage current.8
5.5 Primary leakage current .9
5.6 No-load voltage (U ) .11
6 Functional test.11
6.1 Function .11
6.2 Supply-circuit on/off switching device .12
6.3 Voltage-reducing device .12
6.4 Magnetic gas valve.12
6.5 Signal and control lamps .12
7 Documentation .12
7.1 Test report .12
7.2 Labelling .13
Annex A (informative) Check-list for the visual inspection .14
Annex B (informative) Example of a test report after repair .15
Annex C (informative) Equipment not built in accordance with IEC 60974-1.16

Figure 1 – Measurement of leakage current of welding circuit .9
Figure 2 – Measuring network for primary leakage current .10
Figure 3 – Principles of primary leakage current measurement for single phase
equipment.10
Figure 4 – Measurement of peak values.11

Table 1 – Test sequence on used arc welding equipment .7
Table 2 – Insulation resistance .8

60974-4 © IEC:2010 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ARC WELDING EQUIPMENT –
Part 4: Periodic inspection and testing

FOREWORD
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patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60974-4 has been prepared by IEC technical committee 26:
Electric welding.
This second edition cancels and replaces the first edition published in 2006. It constitutes a
technical revision.
The main significant technical changes with respect to the previous edition are the following:
– title is amended;
– scope is extended to equipment designed in accordance with IEC 60974-6;
– complementary instructions from the manufacturer shall be followed;
– qualification of test personnel is clarified (see 4.1);
– plasma cutting power sources are excluded from no-load voltage test (see 5.6);
– voltage reducing device functional test is simplified (see 6.3);
– supply voltage is recorded in test report (see 7.1).

– 4 – 60974-4 © IEC:2010
The text of this standard is based on the following documents:
FDIS Report on voting
26/422/FDIS 26/428/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The list of all the parts of the IEC 60974 series, under the general title Arc welding equipment,
can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the da
...

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