Gasoline engines — High pressure liquid fuel supply connections — Part 2: Pipe assemblies

This document specifies dimensions and requirements for high-pressure fuel pipe assemblies and assembled pipe sets made of seamless stainless steel or surface-treated steel tubing to be used with 60°concave cone connectors on gasoline (spark-ignition) engines.

Moteurs à essence — Connexions pour des lignes de combustible liquide à haute pression — Partie 2: Lignes assemblées

General Information

Status
Published
Publication Date
31-Oct-2022
Current Stage
6060 - International Standard published
Start Date
01-Nov-2022
Due Date
11-Dec-2022
Completion Date
01-Nov-2022
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ISO 18418-2:2022 - Gasoline engines — High pressure liquid fuel supply connections — Part 2: Pipe assemblies Released:1. 11. 2022
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INTERNATIONAL ISO
STANDARD 18418-2
Second edition
2022-11
Gasoline engines — High pressure
liquid fuel supply connections —
Part 2:
Pipe assemblies
Moteurs à essence — Connexions pour des lignes de combustible
liquide à haute pression —
Partie 2: Lignes assemblées
Reference number
ISO 18418-2:2022(E)
© ISO 2022

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ISO 18418-2:2022(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
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Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
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  © ISO 2022 – All rights reserved

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ISO 18418-2:2022(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Material properties .1
5 Dimensions and tolerances .1
6 Cleanliness . 3
7 Minimum bend radii . 3
8 Pipe end connections . 3
8.1 General . 3
8.2 Type of connection ends . 3
8.3 Pipe end assembly for 60° concave cones . 4
9 Operating pressure . 5
10 Ovality of bending portion . 5
11 Tightening torque and sealing performance . 5
12 Designation . 6
12.1 Stainless-steel tube . 6
12.2 Surface-treated steel tube . 6
13 Packaging and identification .6
Bibliography . 7
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© ISO 2022 – All rights reserved

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ISO 18418-2:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 34,
Propulsion, powertrain and powertrain fluids.
This second edition cancels and replaces the first edition (ISO 18418-2:2014), which has been technically
revised.
The main changes are as follows:
— high-strength steel tubes are required as fuel pressure increases;
— additional specification of tubes, already in use worldwide, are added.
A list of all parts in the ISO 18418 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
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ISO 18418-2:2022(E)
Introduction
Some spark ignition (SI) engines use direct injection (DI) fuel systems which supply gasoline under
pressure to a rail and to the injectors via pipe assemblies with a 60° concave cone connector. Such
components are similar to ISO 2974 and ISO 13296 for the diesel injection systems except for the
relationship between the outside and inside diameters of the pipes due to the lower pressure range.
GDI fuel systems typically operate in a pressure range of around 35 MPa and are labelled “high
pressure”. In the context of all injections systems, including diesel, this same pressure range is
considered as medium pressure, as diesel injection operates at much higher pressures, however the
term “high pressure” is used in this document.
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© ISO 2022 – All rights reserved

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INTERNATIONAL STANDARD ISO 18418-2:2022(E)
Gasoline engines — High pressure liquid fuel supply
connections —
Part 2:
Pipe assemblies
1 Scope
This document specifies dimensions and requirements for high-pressure fuel pipe assemblies and
assembled pipe sets made of seamless stainless steel or surface-treated steel tubing to be used with
60°concave cone connectors on gasoline (spark-ignition) engines.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 7876-4, Fuel injection equipment — Vocabulary — Part 4: High-pressure pipes and end-connections
ISO 8535-1:2016, Diesel engines — Steel tubes for high-pressure fuel injection pipes — Part 1: Requirements
for seamless cold-drawn single-wall tubes
ISO 9329-4:1997, Seamless steel tubes for pressure purposes — Technical delivery conditions — Part 4:
Austenitic stainless steels
...

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