Retrieval and analysis of surgical implants — Part 1: Retrieval and handling

ISO 12891-1:2015 specifies the method to be followed for the retrieval and handling of surgical implants and associated tissues and fluids. In particular, it specifies the essential steps to be followed for the safe and proper obtaining of the clinical history, pre-explantation checks and examinations, collection, labelling, cleaning, decontamination, documentation, packing and shipping. It also provides guidance on infection control. NOTE National or other regulations, which can be more stringent, can apply. ISO 12891-1:2015 does not apply in cases of explantation where there is no intention to collect retrieval data. However, many clauses give useful information which can apply in these cases also.

Retrait et analyse des implants chirurgicaux — Partie 1: Retrait et manipulation

General Information

Status
Published
Publication Date
18-Jun-2015
Current Stage
9093 - International Standard confirmed
Completion Date
10-Sep-2020
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ISO 12891-1:2015 - Retrieval and analysis of surgical implants
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INTERNATIONAL ISO
STANDARD 12891-1
Third edition
2015-07-01
Retrieval and analysis of surgical
implants —
Part 1:
Retrieval and handling
Retrait et analyse des implants chirurgicaux —
Partie 1: Retrait et manipulation
Reference number
ISO 12891-1:2015(E)
©
ISO 2015

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ISO 12891-1:2015(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2015, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
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ISO 12891-1:2015(E)

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Terms and definitions . 1
3 Method . 2
3.1 Obtaining the clinical history of the implant and patient . 2
3.2 Pre-explantation checks and examinations . 2
3.3 Collecting the surgical implant . 2
3.4 Collecting the tissue and fluid samples . 3
3.5 Photographic record of the explantation . 3
3.6 Containing and labelling the retrieved surgical implant, tissues, and fluids for
future identification . 4
3.7 Cleaning the retrieved surgical implant . 4
3.8 Decontaminating the retrieved surgical implant . 6
3.9 Packaging the retrieved surgical implant, tissues, and fluids for shipment. 7
3.10 Use of coolant materials . 8
3.11 Labelling of the packing materials . 8
3.12 Documentation to be supplied with retrieved surgical implants . 8
3.13 Unpacking following shipment . 9
3.14 Cleaning and decontamination following shipment . 9
3.15 Documentation to be maintained during examination, analysis, and storage . 9
4 Analysis of retrieved surrounding tissues and fluids. 9
5 Infection control . 9
5.1 General . 9
5.2 Work practices.10
5.3 Personal protective equipment.10
5.3.1 General.10
5.3.2 Gloves.10
5.3.3 Masks, eye protection, and face shields .10
5.3.4 Gowns, aprons, and other protective body clothing .11
5.4 Maintenance of the worksite.11
5.4.1 Cleaning and disinfection of worksites .11
5.4.2 Protective coverings .11
5.4.3 Equipment and tools .11
5.4.4 Reusable receptacles .12
5.4.5 Contaminated glassware .12
5.4.6 Reusable items .12
5.4.7 Contaminated materials .12
5.5 Human waste disposal . .12
5.6 Special practices .13
Annex A (informative) Suggested minimum information to be obtained for retrieved
surgical implants .14
Annex B (informative) Generic procedures for the decontamination of surgical implants.17
Annex C (informative) Analyses to be performed on retrieved tissue samples and fluids .23
Bibliography .24
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ISO 12891-1:2015(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO’s adherence to the WTO principles in the Technical Barriers
to Trade (TBT) see the following URL: Foreword - Supplementary information.
The committee responsible for this document is ISO/TC 150, Implants for surgery.
This third edition cancels and replaces the second edition (ISO 12891-1:2011), which has been technically
revised.
ISO 12891 consists of the following parts, under the general title Retrieval and analysis of surgical
implants:
— Part 1: Retrieval and handling
— Part 2: Analysis of retrieved surgical implants
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ISO 12891-1:2015(E)

Introduction
The investigation of retrieved surgical implants, adjacent tissues, and associated fluids can be undertaken
to
— determine the cause of a clinical complication or surgical implant failure,
— improve knowledge of surgical implant performance and safety,
— improve knowledge of the interactions of surgical implants and the human body, and
— develop materials with improved biocompatibility and implants with improved functional longevity.
This International Standard specifies methods for the retrieval, handling, and analysis of surgical
implants and associated tissue samples and fluids which are removed from patients during retrieval
surgery or post-mortem. ISO 12891-2 specifies methods for the detailed analysis of surgical implants,
in which protocols are provided for the collection of data and examinations for surgical implants in
relation to their typical applications. For particular investigation programmes, additional, more specific,
protocols can be required. If special analytical techniques are employed, the appropriate handling
procedures need to be specified.
The purpose of this International Standard is to
— specify a method for the retrieval of surgical implants which is intended to prevent damage to
implants, associated tissues, and fluids,
— ensure that retrieved materials are handled safely and decontaminated correctly and that the risk
of transmission of infectious diseases is minimized,
— ensure that the retrieval process is properly documented, and
— allow comparisons between investigation results from different sources.
Many variables are involved when undertaking the retrieval of surgical implants. The retrieval can be
for the routine replacement of a pacemaker battery or it can be for the revision of a defective surgical
implant. The retrieval can be from a living patient or it can be a post-mortem study. The retrieval can
involve the removal of a single surgical implant or multiple components as, for example, in the case of
hip replacements or certain fracture fixation or spinal devices. In addition to the retrieval of the surgical
implant, associated tissues and fluids might also need to be removed. The retrieval can involve a wide
variety of personnel such as surgeons, nurses, other hospital staff, surgical implant manufacturer,
investigator, and shipping service. Finally, the type of analysis to be performed can vary and can include
visual, chemical, histological, and microbiological studies and the eventual analysis can have an impact
on the retrieval process. These variables make it impossible to specify a single method which has to
be followed in all retrieval cases. For this reason, certain requirements listed in this part of ISO 12891
might only be applicable in certain circumstances and for this reason, some of the requirements are
prefaced with statements such as “If applicable” or “Whenever possible”.
This International Standard presents a methodology for the systematic retrieval of surgical implants.
It focuses on the practical requirements in particular. In addition to these requirements, there are legal
and ethical considerations which might need to be taken into account. These considerations include
matters relating to the ownership of the implant, the obtaining of the patient’s consent before the
implant is retrieved, the patient’s right to confidentiality, and the need to protect the patient’s safety,
health, and litigation rights throughout. For a detailed consideration of these issues, appropriate advice
can be sought.
NOTE The methods specified in this International Standard can also be applicable to the retrieval and
analysis of surgical implants in animal studies.
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INTERNATIONAL STANDARD ISO 12891-1:2015(E)
Retrieval and analysis of surgical implants —
Part 1:
Retrieval and handling
1 Scope
This part of ISO 12891 specifies the method to be followed for the retrieval and handling of surgical
implants and associated tissues and fluids. In particular, it specifies the essential steps to be followed
for the safe and proper obtaining of the clinical history, pre-explantation checks and examinations,
collection, labelling, cleaning, decontamination, documentation, packing and shipping. This part of
ISO 12891 also provides guidance on infection control.
NOTE National or other regulations, which can be more stringent, can apply.
This part of ISO 12891 does not apply in cases of explantation where there is no intention to collect
retrieval data. However, many clauses give useful information which can apply in these cases also.
2 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
2.1
absorbent
material capable of absorbing liquids
Note 1 to entry: Absorbent material can either be particulate or non-particulate.
2.2
contamination
unintentional addition or modification, including exposure to a potentially infectious agent
2.3
infectious waste
waste containing or suspected to contain human pathogenic microbiological agents
2.4
outer shipping container
outermost container in which the package is finally shipped
2.5
primary container
tube, envelope, or other impermeable container which holds the retrieved material to be shipped
2.6
secondary container
container into which the primary container is placed
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ISO 12891-1:2015(E)

3 Method
3.1 Obtaining the clinical history of the implant and patient
Whenever possible, the clinical history of the patient and the surgical implant shall be obtained and
recorded. This clinical history shall include at least the following, if available:
— name or identification number of the patient as permitted by the applicable national regulations;
— original diagnosis which resulted in the use of the surgical implant;
— X-ray of the surgical implant in situ taken after the insertion operation;
— patient’s activity level including the ability to perform work, sports, and recreational activities;
— patient’s medical history relevant to the surgical implant, including the hospital or clinic at which
the surgical implant was implanted;
— information on the patient’s experience with the surgical implant just before surgical implant
retrieval;
— date of retrieval;
— hospital or clinic at which the surgical implant was retrieved.
The information obtained should be treated as confidential.
NOTE 1 Annex A gives an example of the information to be obtained. The annex can be modified as necessary,
e.g. for special investigations.
NOTE 2 In any analysis of an explanted surgical implant, it is advantageous to have as much relevant knowledge
of the clinical history as possible.
3.2 Pre-explantation checks and examinations
Whenever possible, data which might be lost post-explantation should be collected prior to explantation.
Whenever possible, a functional check of the implant involving an objective measurement shall be
performed before explantation surgery.
NOTE A functional check assists in the understanding of the post-explantation behaviour.
If applicable, electronic or other data associated with the surgical implant shall be collected before the
implant is explanted. These data should be provided to the evaluator of the surgical implant.
Where appropriate and justifiable, taking into account the need for patient safety, non-invasive
examinations of the implantation site with the implant in situ shall be performed before the implant
is explanted. Such examinations may include X-ray, computed axial tomography scan, or magnetic
resonance imaging.
3.3 Collecting the surgical implant
Taking into account the need for patient safety, the surgical implant shall be retrieved in a manner which
causes as little damage as possible to both the surgical implant and the surrounding tissues. As far
as possible, functional surfaces, e.g. bearing surfaces of joint prostheses, mechanical connections, e.g.
hinges, joints, screws, and fracture surfaces of broken surgical implants, shall be protected during and
after explantation.
Fragments and debris which can provide valuable information shall also be retrieved.
Retrieved surgical implants should be handled with care either by hand or using appropriate instruments.
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ISO 12891-1:2015(E)

The following shall be documented:
a) position or orientation or state of the retrieved components, if there is more than one retrieved
component and if the position or orientation or state is abnormal;
b) location and type of damage, if damage occurs during explantation.
NOTE For proper scientific examination, it is advantageous for the surgical implant to be maintained in a
state as close as possible to that in which it existed at the time of retrieval.
3.4 Collecting the tissue and fluid samples
Taking into account the need for patient safety, if tissue and/or fluid samples are to be collected for
analysis, then these shall be retrieved in a manner which causes as little damage as possible to both the
surgical implant and the tissues.
For microbiological investigation, swabs, tissue, and/or fluid samples shall be taken from a location
adjacent to the implant as soon as possible after the surgical implant has been exposed. Where and how
the specimens are taken shall be recorded.
NOTE Special culturing techniques can be required to reveal unusual organisms. Sampling for immunological
investigations requires expert advice and can call for special procedures.
For histological examination, tissue samples shall be taken from a location adjacent to the implant
and/or from other relevant sites (e.g. lymph nodes or any tissue with abnormal appearance).
When possible, tissue samples for histological examination shall include portions extending into the
normal tissue.
The site of the tissue excision and the orientation of the tissue relative to the surgical implant shall
be indicated and recorded. Where possible, the proximal end of the tissue shall be marked (e.g. with a
suture). Where necessary, the original length of the tissue shall be maintained (e.g. with plastic muscle
biopsy clamps or by pinning the tissue to a corkboard or by other means, which avoid contact with metal
which could corrode).
The tissue samples for histological examination shall be transferred as early as possible to an appropriate
fixative or other media. The type of fixative used and the time between excision and placement in the
fixative or media shall be documented. The tissue sample shall be treated in a routine manner as required
for histological examination, unless a special method is needed for special investigations.
If appropriate, the media used to preserve tissue attached to a retrieved surgical implant shall be
selected so as not to affect the surgical implant. When it is not possible to preserve the tissues without
affecting the retrieved surgical implant, the portions of the retrieved surgical implant to be analysed
should be determined and the tissue preserved accordingly.
Fluids obtained by aspiration shall be appropriately preserved for examination unless a special method
is needed for special investigations. The preservation method should be chosen taking into account the
intended analysis.
In post-mortem studies, histological examination of remote tissues, e.g. liver and kidney, should also be
performed if there is a need to assess toxicity in these locations.
3.5 Photographic record of the explantation
Where appropriate, photographic records shall be made of the surgical implant in situ of the surgical site
and of the explanted surgical implant and any associated tissue specimens.
Where appropriate, the orientation of all removed surgical implant components in relation to each other
and their placement in relation to the body and associated excised material shall be recorded. If not
self-explanatory, the proximal end and the orientation in the transverse plane of the implant shall be
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ISO 12891-1:2015(E)

marked and documented. Any observed abnormalities in the appearance or condition of the device shall
be recorded.
NOTE As appropriate, either the surgical implant and the tissues themselves or the support upon which they
are placed (e.g. a corkboard) can be marked.
3.6 Containing and labelling the retrieved surgical implant, tissues, and fluids for
future identification
Immediately after collection or photography, all surgical implants, associated tissues, and fluids, which
are retrieved for analysis, shall be placed in appropriate containers that can be sealed in such a way that
any subsequent opening of the containers can be detected. Suitable containers include envelopes, bags,
jars, pots, and boxes.
NOTE Adhesive tape is normally used to seal the containers.
For example, when the container is an envelope, the flap of the envelope shall be taped so that the tape
covers both the flap and the envelope itself. When the container is a bag, the opening of the bag shall
be sealed with tape. Similarly, when the container is a jar, pot, or box, the juncture of the lid and the
container shall be taped. The retriever shall place his initials across the tape. In this way, opening the
container tears the tape and disturbs the initials.
Immediately after containing the surgical implants, tissues, and fluids, all containers shall be labelled
to ensure their precise identification at some later date. The label shall contain at least the following
information:
a) accurate description of the contents of the container (e.g. vascular graft, type XYZ);
b) name or initials of retriever;
c) date, time, and place of retrieval;
d) name or identification number of patient, if available, as permitted by the applicable national
regulations;
e) container number or identifier, if there is more than one container;
f) orientation of each component relative to the others, if there is more than one retrieved component
and if the orientation is abnormal.
The labels used shall be of a non-removable type (labels that tear when someone tries to remove them).
3.7 Cleaning the retrieved surgical implant
All surgical implants which are retrieved for analysis shall be cleaned before decontamination, unless
otherwise specifically instructed. Cleaning can be performed off-site.
Retrieved surgical explants shall be cleaned as follows.
The retrieved surgical implant shall be thoroughly rinsed under running water, but not scrubbed, to
remove all biological contaminants, unless such contaminants are important to the analysis. Adherent
tissues considered important to the analysis shall be treated as a tissue sample (see 3.4). Loosely
adherent material of possible interest should be preserved before the surgical implant is rinsed.
The retrieved surgical implant shall, in addition, be cleaned as recommended by the manufacturer. If the
manufacturer cannot be contacted or is unable to supply a means for cleaning the surgical implant, the
method chosen shall be that given in Table 1 or any other method which has been shown to be effective
while preserving the integrity of the implant, e.g. peracetic acid.
All solutions to be used in the cleaning of retrieved surgical implants shall be prepared at the time
of cleaning and shall not be stored in the laboratory for future use. Proteolytic enzyme solutions and
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ISO 12891-1:2015(E)

ultrasonic bath solutions shall be disposed of according to the manufacturer’s instruction or may be
decontaminated using a chemical disinfectant and discarded in the sanitary sewer. Depending on local
sewage company requirements and on the recommendation of the manufacturer, chemical cleaning
agents might need to be neutralized before discarding into the sanitary sewer.
Any biological debris removed from the surgical implants shall be decontaminated by autoclaving, or
disinfected through a chemical disinfectant before disposal (see 5.5).
NOTE Table 1 presents general recommendations and is intended for use only when a manufacturer’s
recommendations cannot be obtained.
When chemical cleaning agents and/or an ultrasonic bath are used, cleaning should be performed
inside a class II, type B (see Reference [2]), biological safety cabinet, which should be exhausted to the
outside. In cases where there is tissue in-growth present, a proteolytic enzyme solution may be used in
conjunction with ultrasonic cleaning, but only when no histological investigation is planned. Retrieved
surgical implants which are too large to be placed in an ultrasonic bath shall be sprayed or surface-wiped
with an appropriate chemical cleaning agent or disinfected according to the ultrasonic bath solutions
manufacturer. Such surgical implants should be cleaned in a biological safety cabinet of the class and
type described above or in an isolated and well-ventilated area in the laboratory. Proper protective
precautions, as specified in Clause 5, should be followed. Disposable swabs, brushes, and wipes may be
used to remove visible debris from such implants, in conjunction with an appropriate chemical agent.
Table 1 — Generic recommendation for cleaning and decontaminating explanted surgical
implants
a b b,c
Device or implant disinfected Cleaning method Decontamination method
Cardiac pacemaker housing Proteolytic enzyme solution or 70 % to Ethylene oxide gas or 70 % to 80 %
80 % isopropanol ethanol or 3 % stabilized hydrogen
peroxide
Leads 70 % to 80 % ethanol or 70 % to 80 % 70 % to 80 % ethanol or 70 % to
isopropanol 80 % isopropanol
Cardiac valve: Mechanical valves Proteolytic enzyme solution at or below Ethylene oxide gas
room temperature with subsequent
ultrasonic treatment
Xenografts Proteolytic enzyme solution Ethylene oxide gas or buffered,
alkaline 2 % solution of
glutaraldehyde
Allografts Broad-spectrum antibiotic solution Ethylene oxide gas or buffered,
alkaline 2 % solution of
glutaraldehyde
Vascular grafts, biologic 2 % buffered alkaline glutaraldehyde Buffered, alkaline 2 % glutaralde-
hyde
Vascular grafts, synthetic Proteolytic enzyme or 3 % stabilized Ethylene oxide gas or buffered,
hydrogen peroxide solution with alkaline 2 % solution of glutaralde-
subsequent ultrasonic treatment hyd
...

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